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5 - 47

(2) Cleaning Emission related

parts



The following items are major engine emission
related parts. These items are checked and
cleaned periodically. But it is performed by
special engine service experts. Contact your
authorized local dealer for check.

-.

EGR Cooler

-. Injector Tips

EGR Cooler

Injector Tips

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Содержание MT345E

Страница 1: ...LS TRACTOR OPERATOR S MANUAL Stage MT345E HE MT350E HE MT355E HE...

Страница 2: ......

Страница 3: ...cer and birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the e...

Страница 4: ...ver occurs first The warranty period shall begin x On the date the equipment is first delivered to the first retail purchaser or x If the equipment is placed in service for demonstration purposes prio...

Страница 5: ...formed at no charge to the owner at a warranty station The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such...

Страница 6: ...the warranty service to which you believe you are entitled under the Limited Emission Control Systems Warranty you should contact LS Mtron at the address below for assistance If you need additional a...

Страница 7: ...ngine as described in the Maintenance Manual 2 Damage resulting from accident acts of nature or other events beyond the control of LS Mtron 3 The replacement of expendable maintenance items such as ex...

Страница 8: ...s 1 Fuel System A Fuel injection pump B Fuel Injectors 2 Air Induction System A Intake manifold B Turbocharger C Air Control Valve D Exhaust Manifold 3 Exhaust Gas Recirculation EGR System A EGR valve...

Страница 9: ...afety Precautions Read this for safety before using 1 Notices before using the tractor 1 13 2 Notices when starting Engine 1 17 3 Notices while operating using the tractor 1 18 4 Notices when connecti...

Страница 10: ...16 Cruise control switch HST type 3 23 17 HST forward reverse pedal HST type 3 23 18 Parking brake lever 3 24 3 2 Left Right hand controls 1 Main gear shift lever Mechanical 3 25 2 Range gear shift le...

Страница 11: ...Transport on public roads 1 Safety rules when driving tractor on the roads 4 13 2 Light operation 4 14 3 7 Pole connector optional 4 15 4 Notices when towing the tractor 4 16 5 Notices when transporti...

Страница 12: ...before starting Daily check 1 Engine oil 5 22 2 Fuel tank 5 23 3 Instrument panel Indicators 5 23 4 Turn signal lights Lights and Horn 5 24 5 Engine coolant 5 25 6 Air cleaner Dry type 5 25 7 Cleanin...

Страница 13: ...1 year check 1 Adjusting Engine valve clearance 5 43 2 Checking Nozzle injection pressure 5 43 5 13 Every 1500hr or 2 year check 1 Replacing Engine coolant 5 44 2 Cleaning Emission related parts 5 47...

Страница 14: ......

Страница 15: ...o comply could result in death or serious injury Warning Operator s manual Please have all operators read this manual carefully and keep this manual available for ready reference Read this manual to m...

Страница 16: ...equipment when ordering parts Locate these numbers now and record them below Refer to the General Information section of this manual for the location of the model and product identification numbers of...

Страница 17: ...ctor without wearing the seat belt and Roll Over Protective Structure ROPS during operations where roll over or tip over hazards exist The ROPS will only be fully effective when the driver remains att...

Страница 18: ...n are not allowed Always stay clear from implements operating area and especially do not stand between tractor and trailed vehicle either three point linkage when operating lift controls ensure no bys...

Страница 19: ...ment Adjustment and configuration of the tractor and equipment for the specific conditions of the job site field and or crop Movement of components into and out of working positions Routine service an...

Страница 20: ...uring the scrapping and or dismantling of the tractor Trained service personnel familiar with the tractor characteristics must perform these activities Trained service personnel must comply with the i...

Страница 21: ...z Hz hertz Hz Rotational frequency Revolution per minute rpm Revolution per minute rpm Length kilometer Km mile mi meter m foot ft centimeter cm inch in millimeter mm inch in Mass kilogram kg pound lb...

Страница 22: ...c inch in3 Volume per time flow rate Liter per minute L min US gallon per minute US gal min Sound pressure level decibel dB decibel dB Acronym Definition MEC Synchro shuttle transmission HST Hydrostat...

Страница 23: ...r authorized local dealer when requesting parts or service and also to identify the tractor in case of theft 1 Engine Product Identification Number PIN plate The engine PIN plate is located on the lef...

Страница 24: ...located on the right hand side of the ROPS connector plate The ROPS PIN plate may vary depending on the market or ROPS type 4 5 TM number and Running hours In case of requesting service or parts from...

Страница 25: ...1 11 5 Operator s manual storage The operator s manual must be stored in a secure place prior to operation and it must be kept available for use by all operators...

Страница 26: ...nd and right hand are determined by standing behind the unit looking in the direction of travel Left hand view Rear view Front view When reading this Operator s Manual refer to the right figure for th...

Страница 27: ...ty equipment instead of loose or long clothes Also slippers high heel shoes are not suitable for operation Wear the low shoes or work shoes or boots Warning Do not approach the rotating shaft such as...

Страница 28: ...t life or physical injury Periodic Lubrication and Maintenance Fuel Oil Filter Air cleaner Battery Belt Cable Grease Pedals such as clutch Mechanical models only and brake pedal Tire air pressure Whee...

Страница 29: ...cting components are a certified system Any damage fire corrosion or modification will weaken the structure and reduce your protection If this occurs the Protective Structure MUST be replaced with a n...

Страница 30: ...ted tree grab crane is mounted at the rear of the tractor penetrating objects in the operator s enclosure primarily in case a winch is mounted at the rear of the tractor steep slope or rough terrain w...

Страница 31: ...ng brake is applied Lower the implements on the ground Ensure that rear view mirrors and the other mirrors if fitted are adjusted correctly and check the operation of the headlights and other lights F...

Страница 32: ...to check if there is any obstacle or person in the rear DO NOT permit other people and especially children approach within working area while operating tractor and equipment Noise and Vibration When...

Страница 33: ...ouch the overhead power lines and hanging obstacles Do not operate the tractor during an electrical storm Lightening strikes Obey the traffic rules while driving on public roads Do not exceed the loca...

Страница 34: ...attach over weighted implement Before connecting or checking the implement put PTO switch to OFF and place PTO gear lever in Neutral position When attaching or detaching the implement make sure to fi...

Страница 35: ...Caution Do not use cables or rope to tow the machine If the cable or rope breaks or slips it may whip back with enough force to cause serious injury When using a chain attach the chain with the hook...

Страница 36: ...c pipes or hoses and other parts make sure to check that hydraulic pressure is relieved completely The leaks of pressurized oil can cause a fatal physical injury Use proper protection equipment before...

Страница 37: ...hten the fuel tank cap securely Failure to comply could result in death or serious injury Warning When assembling operating or servicing the tractor wear protective clothing and any Personal Protectiv...

Страница 38: ...in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust system Do not idle the engine except as necessary Battery post terminals and r...

Страница 39: ...based on a tractor on even ground Driving hazard To prevent tractor instability ALWAYS consider and follow the tractor stability requirements in this manual Failure to comply could result in death or...

Страница 40: ...or See chapter 6 a Distance Center of gravity of front load to front axle center Manual of the equipment or your measurement b Wheelbase See chapter 6 c Distance rear axle center to lower hitch point...

Страница 41: ...b FWr a b RF 0 2 M RF value must be higher than 0 2 M FWr RW c d R1 b 0 2 M b a b Required rear ballast To calculate RWr Ballast required at the rear when carrying a load FW at the front CALCULATION...

Страница 42: ...emission of exhaust fumes Do not increase the pressure in a pressurized circuit as this may lead to a component failure 7 Do not open the air conditioning system yourself It contains gases that shoul...

Страница 43: ...e batteries are not properly recycled after use Improper disposal of batteries can contaminate the soil groundwater and waterways We strongly recommends that you return all used batteries to a authori...

Страница 44: ...top Engine start Unlatched brake pedal optional DPF temperature DPF regeneration DPF inhibited Engine warning 13 Symbols Gear Neutral Low speed High speed Engine speed control throttle Engine speed co...

Страница 45: ...s can be detached If a decal is on a part that is replaced make sure the decal is attached on the new part Caution 7 8 2 11 4 10 12 13 3 6 11 1 5 9 14 15 1 If you find Read Operator s Manual symbol 1...

Страница 46: ...belts Contact with moving parts may cause loss of fingers or a hand Failure to comply could result in death or serious injury Part No 40239638 5 Location On top of the right hand fender HIGH PRESSURE...

Страница 47: ...a canopy is fitted ROPS is heavy Always work with an assistant when lowering or raising the ROPS No roll over protection is provided when ROPS is in lowered position Part No 40234715 7 Location On the...

Страница 48: ...ull only from approved drawbar or lower links of 3 point hitch at horizontal position or below Lock tractor brake pedals together for travel on roads or highways Always apply parking brake and shift t...

Страница 49: ...s injury Part No 40234561 12 Location On the right hand fender optional JOYSTICK LEVER USAGE TO AVOID PERSONAL INJURY Wrong operation causes serious injury easily Push the lever 1 in to lock the joyst...

Страница 50: ...tion process press downward on the DPF switch for 1 2 seconds The inhibit lamp will illuminate and the regeneration will be postponed Beware Inhibit is only intended for a few moments and the DPF must...

Страница 51: ...disk Part No 40420197 17 Location On the left hand side of the engine oil pan WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birt...

Страница 52: ...gns clean and legible Clean instructional signs with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may dama...

Страница 53: ...the instrument panel Key switch Part No 40008540 4 Location On the right hand side lever guide Hydraulic lift control position control lever Part No 40008842 5 Location On the right hand side of the i...

Страница 54: ...left hand side of the instrument cover Start and stop of the turbocharger engine Part No 40394847 7 Location on the right hand rear side of the tractor Remote valve quick couplers Part No 40407404 It...

Страница 55: ...l models only 13 Location on the left hand lever guide PTO gear lever optional Gear1 Neutral Part No 40392808 12 Location on the left hand lever guide Range gear shift lever Part No 40397932 HST model...

Страница 56: ...ral position and apply the wheel chocks to the tires and disengage the parking brake Check the lubricant level of each parts and if the engine oil has exceeded 100 hours of work change the oil and run...

Страница 57: ...is may vary depending on the engine fuel system fuel type and so on Contact your authorized local dealer The battery should be charged about once a month not to be discharged entirely As the electroly...

Страница 58: ...run of the belt starts to bend around the pulley Check the vee groove in the pulley for corrosion Electric system check Is there any open circuit or any other problem in the wiring Is there any proble...

Страница 59: ...tion for Safe Operation Instrument panel Steering wheel Driver s Seat Head lights Bonnet Hood Front ballast weight optional Front axle Fender 1 The name of each part Roll Bar type Fuel tank Sub step R...

Страница 60: ...ain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps Operator s condition The persons such as patients...

Страница 61: ...the operator gets up from the seat while engine is running the engine will stop automatically for safety in case of getting up from the seat for more than 2 seconds with HST pedal NOT in neutral posit...

Страница 62: ...nd length Seat F R adjustment lever 1 After sitting on the driver s seat move the seat F R adjustment lever outside to release the lock 2 Move the driver s seat forward or backward according to your b...

Страница 63: ...t on the steps Remove the starter key before leaving the tractor Grab handle Sub step 4 Seat belt Always wear the seat belt before operating the tractor and adjust the belt to fit your body 1 Insert t...

Страница 64: ...over and protection cap PTO safety cover is a protection device to prevent an unintended access to the PTO shaft and to prevent an accident causing by the rotating drive shaft Do not remove the PTO sa...

Страница 65: ...g the roll over protective structure ROPS A folded ROPS does not provide roll over protection Do not operate the vehicle with the ROPS folded as a standard operating mode Do stand up the ROPS immediat...

Страница 66: ...and fold the upper frame backward Be careful of the possibility that your body might be hurt by sudden folding due to its own weight 3 Set the holes of the frame and in line and insert the pins into...

Страница 67: ...switch Turn signal light switch Hazard warning light indicator Grille work light switch Shuttle lever DPF switch Key switch Brake pedals Throttle pedal Instrument panel Important to owner read careful...

Страница 68: ...rning light indicator Grille work light switch Cruse control switch DPF switch Key switch Brake pedals HST reverse pedal Instrument panel Throttle lever PTO switch PTO mode switch optional Parking bra...

Страница 69: ...dicator 9 PTO operation indicator 13 DPF temperature indicator 14 ESC mode indicator optional 15 Cold start aid indicator 16 Fuel level gauge 17 Engine oil pressure indicator 10 LCD display 18 Battery...

Страница 70: ...d warning lights are operated at the same time when the turn signal is activated the hazard warning light for the opposite side of turning direction will stop flashing and illuminate continuously rega...

Страница 71: ...ur meter will be displayed by turns with the vehicle control error warning light 20 as shown Fig2 At this time after escaping from the emergency area contact your authorized local dealer for check 10...

Страница 72: ...this manual 13 DPF temperature indicator When the regeneration process in the DPF is working and the DPF temperature is over the designated temperature this indicator will be turned on with continuous...

Страница 73: ...he light indicates oil pressure only and goes out when sufficient oil pressure is present at the oil sender This indicator will be turned on when turning the key switch to ON position and it will be t...

Страница 74: ...sted before this indicator is turned on Add fuel in advance 20 Vehicle control error warning indicator If there is any of significant errors on the engine and vehicle control this indicator will be tu...

Страница 75: ...immediately If not it may cause damage to the starter motor Because a safety switch for start up has to be engaged put PTO switch to OFF position depress the clutch pedal fully and place the F R shut...

Страница 76: ...o give information to other vehicles when turning to the left or right If turning the switch clockwise the right turn signal lights are blink If turning the switch counter clockwise the left turn sign...

Страница 77: ...ights Side lights optional Tail lights Headlights Side lights are vary depending on the market It is not available in the North America market Light switch 3 3 4 1 Instrument panel light is turned on...

Страница 78: ...zard warning light switch This is used to warn other vehicles in case of emergency state If pressing the upper side symbol part of the switch all the turn signal lights will blink Use this hazard warn...

Страница 79: ...r side symbol part of the switch if fitted for sounding off the horn If releasing the switch it will return to the original position and the operation of the horn will be stopped It is not available i...

Страница 80: ...n this manual And this switch is used to process the regeneration manually For the detail operating methods see page 3 17 in this manual DOC DPF CCRT Definitions of system components and operation The...

Страница 81: ...mportant to read this operator s manual and understand the safe operation of your tractor If you have any questions in the operation of this emission system please contact an authorized local dealer F...

Страница 82: ...arning indicator 3 When the soot s rate is over 150 Engine power reduction Contact your authorized local dealer for check 2 DPF inhibited regeneration indicator Continuous ON When the Inhibited regene...

Страница 83: ...n mode NOTE Regeneration will be lasted for approximately 15 to 25 minutes If engine is turned off during the regeneration soot will not be completely burned and may increase fuel consumption KEY OFF...

Страница 84: ...tractor arrives at a safe regeneration location press again the lower side B of the DPF switch to exit the Inhibited regeneration mode If not excessive soot in the DPF may overload the emission syste...

Страница 85: ...utch at high engine speed Sudden engagement can cause damage to the implement and PTO clutch Engage the PTO at low idle rpm and then raise the engine speed up Warning 9 PTO switch The engine can be st...

Страница 86: ...ad place the throttle lever to the low speed position and use the throttle pedal For HST models An electronic control sensor is attached on this lever If there is an error related to this sensor while...

Страница 87: ...E mode Contact your authorized local dealer Throttle pedal 14 Clutch pedal Mechanical This is used to engage or disengage the main transmission clutch for starting engine or shifting transmission gear...

Страница 88: ...t pedal firmly DO NOT press one side brake pedal while differential lock is engaged It may cause damage or a failure of the axles The brake lights will illuminate when the brake pedal is depressed and...

Страница 89: ...ake pedal with the brake pedal latch before driving in order to avoid a possible accident Do not operate the cruise control switch while driving backward Caution This switch is used to set release the...

Страница 90: ...down the brake pedals Release the brake pedals slowly with checking slippage of the tractor To release the parking brake just press the brake pedals little harder and check if the parking brake lever...

Страница 91: ...ilable Before shifting the main gear shift lever press down the clutch pedal and brake pedals stop the vehicle completely Operate the main gear shift lever by correct H pattern If operated diagonally...

Страница 92: ...y Operate the range gear shift lever correctly If operated diagonally it may cause a failure HST Range gear shift lever M Important to owner read carefully 4WD lever Range gear shift lever Differentia...

Страница 93: ...ight one side brake pedal slightly for a second each other This pedal is installed on the step floor but the location is on the right hand side for mechanical model on the left hand side for HST model...

Страница 94: ...ress down the clutch pedal if fitted and brake pedals stop the tractor completely 4WD is very effective in the following cases When increasing the towing power for heavy work In case of working in san...

Страница 95: ...me hazardous Lifted mechanisms can fall to the ground steering system may fail etc Stay clear of a pressurized hose assembly that has blown apart Hose fittings can be thrown off at high speed and a lo...

Страница 96: ...time As unnecessary hydraulic force is applied to the steering linkage it may cause damage to the steering system and excessive increase of the hydraulic oil temperature which may cause reduction of t...

Страница 97: ...ontrol lever up down during the engine is running Generally this lever is used for tiller fertilizer distributor mower rake and other rear implements 1 Push the position control lever forward and let...

Страница 98: ...n parts Warning Down speed control knob It is use to adjust the down speed of the 3 point linkage Turn the down speed control knob to the right direction for slower down speed and to the left directio...

Страница 99: ...connected to the drain line When pushing the remote control lever forward the hydraulic pressure can be delivered to the upper coupler of the related lever and the lower coupler will be connected to t...

Страница 100: ...will be operated at the same time In this case the light loaded cylinder may be moved first If you want to float the bucket along the ground lower the front end loader and push forward the joystick le...

Страница 101: ...ng pump 3 Steering unit 4 Steering cylinder 5 Independent PTO valve 6 Oil cooler valve 7 Oil cooler 8 Hydraulic lift pump 9 Front loader valve 10 Hydraulic lift control valve 11 Down speed control val...

Страница 102: ...3 Steering unit 4 Steering cylinder 5 HST filter 6 Oil cooler 7 Hydraulic lift pump 8 Independent PTO valve 9 Front loader valve 10 Hydraulic lift control valve 11 Down speed control valve 12 Hydraul...

Страница 103: ...possible contact your authorized local dealer for First 50 hour check 2 Notices in handling new tractor Engine brake in procedure To get the best performance comply with the followings DO NOT start or...

Страница 104: ...check the problem Clutch pedal Brake pedals Throttle lever PTO switch Key switch F R shuttle lever Throttle pedal 6 Depress clutch pedal fully and turn key switch to START position As soon as the eng...

Страница 105: ...engine oil and transmission oil to warm up 7 Check if the battery charging indicator and engine oil pressure indicator are OFF after starting engine If not stop the engine immediately and check the pr...

Страница 106: ...mes may cause sickness or death To avoid an explosion never use starting fluid to start the engine Start the engine only from the driver s seat with placing all the transmission gear levers in neutral...

Страница 107: ...fter stopping engine Throttle lever Key switch To stop the engine after finishing heavy work run the engine for about 2 minutes at low idle position If you stop the engine suddenly the engine life cou...

Страница 108: ...mmended to assure proper vehicle functionality transmission lubrication and operation NOTE Do not operate the tractor under full load condition until the hydraulic oil is sufficiently warmed up Unexpe...

Страница 109: ...release the parking brake lever 5 Release clutch pedal slowly with pressing down the throttle pedal slowly 2 How to drive Mechanical type Clutch pedal Parking brake lever Brake pedals Release Throttl...

Страница 110: ...se pedal HST forward pedal Cruise control switch 2 Set the engine speed more than 1500 rev min If pressing the brake pedals or turning off the cruise control switch the cruise control drive will be st...

Страница 111: ...ver release the HST pedals to be returned to the neutral position press down the brake pedals and stop the tractor completely Set an appropriate driving speed according to the road conditions Clutch p...

Страница 112: ...chanical type 3 Apply parking brake 3 Apply parking brake 1 Release the HST forward reverse pedal and press the brake pedals immediately HST type 2 Pull throttle lever backward to decrease the engine...

Страница 113: ...e range gear shift lever in NEUTRAL and PTO switch to OFF position 3 Apply parking brake and release the brake pedals slowly 2 Lower the implements to the ground and turn key switch to OFF position HS...

Страница 114: ...ke is applied In this case apply all the gears in lowest speed and apply wheel chocks or blocks to the all tires Mechanical downhill reverse 1st gear uphill forward 1st gear HST type Apply the lowest...

Страница 115: ...with a wide turning radius While traveling on public roads do not ride your foot on the clutch pedal if fitted or brake pedal s do not operate any implement such as tiller loader and etc Caution 1 Sa...

Страница 116: ...hts Side lights Front turn signal lights and Hazard warning lights Rear turn signal lights and Hazard warning lights Tail lights and Brake lights Rear work lights optional Grille work lights Use the h...

Страница 117: ...at the rear of the tractor The connections of the 7 pole connector viewed from the rear of the tractor are as follows ASAE Version Pin No Function 1 Ground Earth 2 Working light 3 Left turn signal lig...

Страница 118: ...of the towed vehicle before towing See chapter 4 5 3 Hitch and Drawbar in this manual Make sure to install the towing pins and locking pins after connecting the chain Tow the tractor slowly in a longi...

Страница 119: ...ront using the tow pin in the front weights or front support Have an operator steer and brake the tractor If possible run the engine to provide lubrication to the transmission and power steering NOTE...

Страница 120: ...local regulation to avoid collision with a vehicle When fixing the tractor do not hook or connect chains to the 4WD shaft steering cylinder tie rod or front axle These can be damaged by the chain or e...

Страница 121: ...he same procedure in reverse 1 Rear 3 point linkage 4 5 Field Operations Warning Before attaching detaching an implement place the PTO switch in OFF position and the PTO gear lever if fitted in neutra...

Страница 122: ...the lift arm and adjust the length by turning the upper side 1 For lift rod RH lift up the handle 5 and turn it to the clockwise to reduce the length Otherwise the lift rod is extracted Lock the handl...

Страница 123: ...adjusting the stabilizer s length set the lateral swinging clearance of the implement to be 20 40mm 0 8 1 6 in Notice Reference of implement installation part A B C MAX D MIN E MAX F MIN G H J K L N...

Страница 124: ...etach the upper link 5 2 Detach the rear side of the stabilizer 2 from the lower link 3 while holding the lower link tightly not to fall down 3 Remove lift rod LH lift rod RH and stabilizer 2 step by...

Страница 125: ...pm Rotation direction Clockwise When looking at PTO shaft end Shaft dimension Unit inch 3 0 in 1 5 in 0 34 in 1 1 in 1 3 8 in Teeth 6T Specification and dimension of rear PTO shaft Spline Teeth 6T Whe...

Страница 126: ...tion of the 3 point linkage check the articulation angle of the PTO drive shaft and rotating noise is suitable check the interference with PTO safety cover and other structure check the effective enga...

Страница 127: ...ings Drawbar Locking pin Snap pin Vertical loads on the coupling point of the drawbars it may vary depending on the tire load rating Consult your authorized local dealer Use always the drawbar or hitc...

Страница 128: ...s refer to the chapter 4 5 6 Adjusting wheel track and tire replacement in this manual are applied the intermittent maximum permissible load of the front axle can be 1995kg 4398 lb But it is restricte...

Страница 129: ...lb 2 17 5L 24 6PR 132 A6 R 4 1 4 140 KPa 20 psi 2000 4410 lb 2105 4641 lb 1 8 3 16 6PR R 1 2 4 240 KPa 34 psi 544 1200 lb 1088 2400 lb 2922 6442 lb 2 14 9 24 8PR R 1 1 8 180 KPa 26 psi 1596 3520 lb 21...

Страница 130: ...g rear wheel track check the radial and lateral clearance between rear tire and tractor chassis as below A 40mm 1 6 in Minimum B 60mm 2 4 in Minimum Depending on rim or disk type the front and rear wh...

Страница 131: ...approved front end loader is attached multi functional joystick lever in the right figure can provide you more convenient operation When operating the tractor with front end loader The center of gravi...

Страница 132: ...e hydraulic lines Operate 2 3 times fully all the hydraulic actuators on a newly attached front implement to exhaust air from the system After lowering the front implement check if the transmission oi...

Страница 133: ...4 31 Attaching points for Front end loader When attaching the front end loader refer to the drawings as below Unit mm...

Страница 134: ...with the cast Check all the possible interferences by combinations of the steering and oscillation of the front axle 5 Tighten the locking nuts of the both sides DO NOT shorten the length of the steer...

Страница 135: ...width 1880 mm 74 0 in 1880 mm 74 0 in 12 Chisel Plow Max working width 1500 mm 59 0 in 1500 mm 59 0 in 13 Front grader Max working width 1880 mm 74 in 1880 mm 74 in 14 Rear blade Max working width 18...

Страница 136: ...ide Ballast the tractor less implement so that approximately one third of the tractor weight is on the front wheels For optimum traction tractors equipped with 4WD should be ballasted so that 40 45 of...

Страница 137: ...he right figure Bumper weight 10 5kg 23 1 lb Front ballast weights Bumper Bolts Locking nuts When assembling the ballast weights comply with the reverse procedure of the disassembly For additional bal...

Страница 138: ...Warning Rear ballasting weights optional Rear wheel weights Optional NOTE Rear wheel weights are not available Rear ballast weights on the 3 point linkage To mount the ballast weights on the rear of t...

Страница 139: ...n Note Engine rated speed 2600 rev min Dynamic load radius 586mm 23 1 in Range gear LOW HIGH Main gear 1 2 3 4 1 2 3 4 Forward km h 2 2 2 7 4 5 6 8 8 1 10 0 16 3 25 0 mph 1 4 1 7 2 8 4 2 5 0 6 2 10 1...

Страница 140: ...4 38...

Страница 141: ...additional oil quantities Regular lubrication is the best insurance against delays and repairs Proper lubrication will extend tractor life Refer to the following charts for lubricants and service int...

Страница 142: ...26 M12 X 1 75 19 8 8 68 50 82 60 90 67 10 9 98 72 117 86 133 98 12 9 114 84 137 101 155 114 M14 X 1 5 24 8 8 119 87 142 105 157 116 10 9 170 125 204 150 231 170 12 9 198 146 238 176 270 199 M16 X 1 5...

Страница 143: ...5 3 Identification markings Metric hex bolt head 1 Manufacturer s identification 2 Property class GS 8 8 1 2...

Страница 144: ...Position the fitting by turning out counterclockwise up to a maximum of one turn 5 Holding the pad of the fitting with a wrench tighten the locknut and washer against the face of the boss Standard to...

Страница 145: ...igure Remarks N m f m G 1 8 15 1 5 G 1 4 25 2 6 G 3 8 49 5 G 1 2 59 6 G 3 4 118 12 Thread Torque Figure Remarks N m f m G 1 8 20 25 2 2 5 1 Materials of threaded hole G 1 4 39 49 4 5 Cast or steel G 3...

Страница 146: ...hreaded hole G 3 8 2 47 54 4 8 5 5 Cast or steel 4 39 44 4 0 4 5 2 Assemble with packing G 1 2 4 47 54 4 8 5 5 washers G 3 4 4 59 69 6 0 7 0 3 Holes Number of holes on M 12 2 20 27 2 0 2 8 the same se...

Страница 147: ...eriod of time See your fuel supplier for winter fuel requirements in your area Diesel fuel conditioner is available from your authorized local dealer Instructions for the use of the fuel conditioner i...

Страница 148: ...oned above Biodiesel Fuel must be purchased from a trusted supplier that understands the product and maintains good fuel quality Biodiesel Fuel must be pre blended by the supplier Mixing Biodiesel Fue...

Страница 149: ...cessary to drain the fuel filter water tap more frequently Potential oxidation and stability could be a problem with the fuel stored in the tractor NOTICE Tractor must not be stored for more than thre...

Страница 150: ...to diesel fuel These mixtures are explosive in fuel tank Never remove the fuel cap or refuel with the engine running or hot Maintain control of the fuel filler nozzle when filling the fuel tank Never...

Страница 151: ...lant types procedure below to attain the full benefit of the coolant Changing coolant types To change coolant from OAT coolant to conventional coolant or vice versa 1 Empty the engine cooling system b...

Страница 152: ...d lift the hood up To close the hood pull the hood and push it down to the locking position slightly Hood opening knob After the engine has stopped completely you have to open the hood for checking If...

Страница 153: ...frame end or bumper for jacking point and additionally connect the front towing hook to the hoist for safety For rear jacking points two flat surfaces under the rear axle housing is recommended and a...

Страница 154: ...e maintenance chart shows the standard service intervals If you notice any abnormal symptoms make sure to carry out the inspection and maintenance work regardless of recommended service intervals in t...

Страница 155: ...8 Battery 5 32 9 Fan belt tension 5 19 5 38 First 10 Valve clearance 5 43 11 EGR Cooler Injector Tips 5 47 12 Fuel injector DOC DPF Turbocharger ECU etc 5 48 13 Hydraulic oil filter 5 19 5 36 14 Trans...

Страница 156: ...y abnormal symptoms make sure to carry out the inspection and maintenance work regardless of recommended service intervals in this maintenance chart Appropriate service intervals vary depending on the...

Страница 157: ...tery 5 32 9 Fan belt tension 5 19 5 38 First 10 Valve clearance 5 43 11 EGR Cooler Injector Tips 5 47 12 Fuel injector DOC DPF Turbocharger ECU etc 5 48 13 Hyd oil filter HST filter 5 19 5 36 14 Trans...

Страница 158: ...x Front axle oil Kingpin case 3 5L LH 2 0L RH Gear case 2x1 7L 8 9L 2 4 U S gals API GL4 SAE 80W EPK 80W90 Manufacturer S OIL TOTAL Co Ltd Grease Front axle holder Steering cylinder pin 3 point linkag...

Страница 159: ...heck torque of exhaust manifold bolts Check and adjust V belts and tension Tighten all cooling system hose connections Check torque of safety cab or frame mounting bolts Check torque of front end weig...

Страница 160: ...l must be disposed according to the environment laws Caution Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the key switch off...

Страница 161: ...the indicator If the engine oil level is normal it means that there is a problem on the lubrication system contact your authorized local dealer for check 3 Battery charging indicator This indicator w...

Страница 162: ...ge 1 Engine oil Oil specification and capacity See chapter 5 3 Lubricants and Capacity or the last page in this manual Checking engine oil level Check the engine oil level before starting engine or at...

Страница 163: ...s down the humidity in the fuel tank is condensed and may be mixed with the fuel Notice Using Diesel for winter General diesel fuel tends to generate paraffin dregs in cold weather which may cause a b...

Страница 164: ...s LED Use the bulb of rated capacity If using an improper bulb arbitrary it may cause a failure of the electric system Notice 4 Turn signal lights Lights and Horn Check the operational status of the h...

Страница 165: ...being careful not to damage the safety element Check if there is damage inside the filter element by using a light If there is tiny cracks or small holes in the filter element or the gasket is damaged...

Страница 166: ...diator only after stopping engine If cleaning with water take care not to spray water to the electric and electronic parts If possible DO NOT USE WATER Caution Inspect the radiator and radiator screen...

Страница 167: ...or nuts Front Wheel Torque M16x1 5P 1800 2000 kgf cm 177 196N m 130 145 lb ft Roll over hazard Never operate the machine with a loose wheel rim or disc Always tighten nuts and or bolts to the specifi...

Страница 168: ...stance adjust it as below 1 Loosen the locking nut s and turn the adjuster to the left right direction 2 If the adjuster is tightened the pedal play will be decreased and if loosened it will be increa...

Страница 169: ...4 Check if the brake distance of the left and right brake is same as below Checking the brake distance 1 Connect the left and right brake pedal with the brake pedal latch 2 Check the skid marks of th...

Страница 170: ...necessary for the tractor not to move when the engine starts 4 Start the engine 5 After loosening bolt 1 slightly adjust the neutral arm 3 with turning the shaft 2 to the left right direction little...

Страница 171: ...and Radiator screen See chapter 5 6 7 in this manual See page 5 26 1 Wipe dirt from fittings before greasing 2 Use a grease gun containing clean high grade of grease For grease specification see chap...

Страница 172: ...and pull the gauge straight out If the oil level is between Min and Max marks of the oil gauge it means Proper amount For oil specification see chapter 5 3 Lubricants and Capacity or the last page in...

Страница 173: ...leaks or damaged parts kinked crushed flattened hard blistered heat cracked charred twisted soft or loose covered hoses and fittings Before removing hydraulic components make sure to check that the h...

Страница 174: ...must only be checked while the engine is stopped Check if the oil level is between MAX and MIN marks of the engine oil gauge If the engine oil level is under the minimum mark add new engine oil up to...

Страница 175: ...he engine while running for several minutes at low idle rpm Stop the engine After about 5 10 minutes later check again if the oil level is between MIN and MAX marks Reinstall the oil gauge Replace Eng...

Страница 176: ...on a level surface and apply parking brake and lower implements Stop the engine and cool down the tractor sufficiently This filter is attached under the right hand floor Carefully clean around the fi...

Страница 177: ...te oil to any place This may pollute the soil and water seriously and also is prohibited legally If violating you would be responsible for that by civil or criminal case The waste oil must be disposed...

Страница 178: ...usting plate Bolts Generator pulley Cooling water pump pulley Crank shaft pulley If the fan belt tension exceeds the normal value adjust the tension as below Belt tension crank shaft pulley alternator...

Страница 179: ...ean inside the fuel tank When disassembling the fuel tank comply with following procedure Bolts Suction line Return line Brackets Heavy parts The fuel tank is very heavy When removing attaching the fu...

Страница 180: ...p and it may cause damage to the fuel injection system Caution Stop the engine and set a clean container under the fuel filter and disconnect the electric wire from the fuel filter Remove the fuel fil...

Страница 181: ...amage inside the filter element by using a light If finding tiny cracks or small holes in the filter element or the gasket is damaged change it with a new one Insert the filter element deeply into the...

Страница 182: ...Oil filling inlet 3 5L Oil gauge 1 Changing Front axle oil Stop the tractor on a level surface and apply parking brake Clean around oil filling inlet and drain plugs Remove the left right drain plugs...

Страница 183: ...cover over disconnected fuel system component If a fuel injector is suspected of operating outside of normal parameters it should be removed by a qualified technician The suspect fuel injector should...

Страница 184: ...w the engine to cool down Loosen the radiator cap slowly in order to relieve any pressure Remove the radiator cap Set a suitable clean container under radiator drain cock and drain plug on the engine...

Страница 185: ...rain cock or remove the drain plug on the engine and radiator Allow the water to drain Drain plug Care must be taken to ensure that fluids are contained during performance of inspection and maintenanc...

Страница 186: ...perating temperature Use the coolant with anti freeze solution in cold weather Anti freeze solution is filled up from the factory After first winter change the coolant to remove the debris or corrosio...

Страница 187: ...ing items are major engine emission related parts These items are checked and cleaned periodically But it is performed by special engine service experts Contact your authorized local dealer for check...

Страница 188: ...ed parts These items are checked and cleaned periodically But it is performed by special engine service experts Contact your authorized local dealer for check Fuel injector DOC DPF Turbocharger ECU EG...

Страница 189: ...es to bleed air from the fuel system Danger Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the key switch off when changing fue...

Страница 190: ...is no more fuel containing air bubbles 4 If there is no air bubbles in the flowing fuel make sure to tighten the air bleed plug firmly Escaping fluid Hydraulic fluid or diesel fuel leaking under pres...

Страница 191: ...t console cover The capacity and function of each fuse is described on the fuse box cover 2 Fuse Main fuse Chassis fuse box Chassis fuse box If the same function fuse is damaged repeatedly contact you...

Страница 192: ...e battery cable Remove the cover and pull out the ECU main fuse If necessary replace it with a genuine part Rated capacity 50 A The ECU main fuse is an important part to protect the ECU electric circu...

Страница 193: ...n The poisonous gases from battery is explosive Comply with the following instructions Keep cigarettes sparks and flames away from the battery Use a flashlight to check the battery electrolyte level o...

Страница 194: ...op engine and apply parking brake and remove the ignition key before replacing the battery Put on eye protection and globes to protect your body from poisonous sulfuric acid before handling the batter...

Страница 195: ...e during the charging 7 Unplug charge cord and remove charger cables 8 Attach battery to the tractor Put on eye protection and globes to protect your body from poisonous sulfuric acid before handling...

Страница 196: ...nd the other end to engine block desired to start 4 Start engine If the engine does not start check the electrolyte level of each battery Removing Jumper cables Remove jumper cables as referring to th...

Страница 197: ...o not disconnect the alternator output lead or battery cables while the alternator is operating Do not remove the alternator from the tractor without first disconnecting the negative battery cable Whe...

Страница 198: ...the brake light or turn signal light counter clockwise to remove the socket from the housing 4 Push in on the tail brake light bulb or turn signal light bulb and rotate counter clockwise in the socke...

Страница 199: ...ns 2 Push in on the turn signal light bulb and rotate bulb counter clockwise in the socket to remove the old bulb 3 Insert the new bulb into the socket and turn it clockwise until the bulb locks into...

Страница 200: ...below 1 Open the tractor hood 2 Remove the harness connector 3 Pull out the socket and release the retaining spring from the housing with retaining the bulb 4 Replace the bulb with a new one and insta...

Страница 201: ...commended for touch up paint repairs You must use acryl urethane paint Color for Roll bar models Parts Munsell number Sky Blue Hood Fenders 10B 4 10 LS Cool Gray Instrument covers Joystick covers 10B...

Страница 202: ...eak bad ground Improper viscosity of engine oil Air in fuel system Fuel filter clogged Error in engine body Fuel cock closed Charge or replace Tighten the ground Replace the oil with proper viscosity...

Страница 203: ...r Repair Repair Repair Check fuel system Clean or replace Engine oil pressure indicator is ON during operation Lack of engine oil Low viscosity of engine oil Warning light switch error Fault of oil pu...

Страница 204: ...ulic pump failure Control valve failure Cylinder or cylinder related parts broken Aid oil Tighten the filter or replace seal of connecting parts Clean the filter or replace Repair or replace Repair or...

Страница 205: ...lure Relief valve Valve spool clogged Setting pressure too low Check mounted condition of steering unit and column Replace Apply regular torque Adjust RPM or Repair Repair or replace Repair or replace...

Страница 206: ...ion on HST pedal Neutral position of HST pedal is changed HST pedal linkage damaged HST arm bolt loosened Adjust neutral position Replace damaged part Fasten the bolt with adhesive HST power is too lo...

Страница 207: ...and repair Headlight does not ON Light bulb cut off Fuse blown Replace Check the cause and replace Horn does not sound Switch failure Abnormal wiring Horn failure Replace Repair Replace Turn signal Li...

Страница 208: ...5 68...

Страница 209: ...6 1 Unit mm 6 Dimension and Specification Roll bar type Front tires 10 16 5 6PR Rear tires 17 5L 24 6PR...

Страница 210: ...00 rpm Maximum torque 165 N m 1600 167 N m 1600 181 N m 1600 Rated power 33 5 kW 2600 37 0 kW 2600 41 0 kW 2600 FUEL INJECTION SYSTEM Type Delphi CRDI Common Rail Direct Injection Fuel filter Replacea...

Страница 211: ...Gear pump type Engine drive Rated flow 31 2LPM 8 2GPM System pressure 17 5MPa 2538psi Lift capacity Lower link end 1320 kgf 2910 lbf 24 behind lift point 1100 kgf 2425 lbf REMOTE CONTROL Type N A No...

Страница 212: ...ght N A Instrument indicator lights LED Cold start aid Glow plug STD AGRI TIRE Front Rear Agri Industrial Turf 8 3 16 6PR R 1 14 9 24 8PR R 1 10 16 5 6PR R 4 17 5L 24 6PR R 4 29x12 50 15 R 3 44x18 00...

Страница 213: ...ront axle oil Kingpin case 3 5L LH 2 0L RH Gear case 2x1 7L 8 9L 2 4 U S gals API GL4 SAE 80W EPK 80W90 Manufacturer S OIL TOTAL Co Ltd Grease Front axle holder Steering cylinder pin 3 point linkage e...

Страница 214: ...P NO 52131301 02 DATE 20220000...

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