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ALWAYS  DRIVE  CAREFULLY  AND  DEFENSIVELY!  ALWAYS  BE 

AWARE THE CHASSIS/PACKER IS A 

HEAVY VEHICLE AND NOT 

A  PASSENGER  CAR.  THE  CHASSIS/PACKER  WILL  REQUIRE 

SLOWER  CORNERING  SPEEDS  AND  LONGER  STOPPING 
DISTANCES.  THE  CHASSIS/PACKER  WILL  HAVE  A  HIGHER 

CENTER  OF  GRAVITY  WHICH  PRESENTS  A  “ROLL-OVER” 
HAZARD IF DRIVING HABITS ARE NOT ADJUSTED. BE AWARE 

THE 

CHASSIS/PACKER’S 

HANDLING 

AND 

BRAKING 

CHARACTERSITICS WILL 

CHANGE AS YOU BUILD A PAYLOAD. 

FAILURE TO ACCOUNT FOR THESE FACTORS COULD LEAD TO 

ROLL-OVER  OR  LOSS  OF  CONTROL  RESULTING  IN  SERIOUS 
INJURY OR DEATH. 

 
 
 

 
 

ALWAYS  EXERCISE  YOUR  HIGHEST  SPECIAL  CARE  WHEN 
“BACKING-UP” THE CHASSIS/PACKER! 

 
THE CHASSIS/PACKER IS TYPICAL OF ALL REAR LOADERS IN 

THAT  IT  HAS  A  “BLIND-SPOT”  WHICH  THE  VEHICLE’S 
MIRRORS CAN 

NOT PUT INTO THEIR “FIELD OF VISION”.  

 
FAILURE  TO  ALWAYS  USE  THE  MOST  EXTREME  CARE  IN 

BACKING-UP  THE  CHASSIS/PACKER  WILL  RESULT  IN 
SERIOUS  INJURY  OR  DEATH  TO  BYSTANDER

 

OR  WORK 

PARTNER. 

 
ALWAYS FOLLOW YOUR EMPLOYER’S “SAFEST WAY TO BACK-

UP” PROCEDURES/POLILCIES. THESE SHOULD INCLUDE:  

 

PLANNING  YOUR  COLLECTION  ROUTES  TO  MINIMIZE 
THE NEED FOR BACK-UPS 

 

USING  A  HELPER/OBSERVER  TO  GUIDE  THE  PERSON 
BEHIND THE STEERING WHEEL WHEN BACKING-UP 

 

HELPER/OBSERVER  MUST  ALWAYS  BE  OFF  TO  THE  SIDE 
OF  THE  CHASSIS/PACKER  AND  WITHIN  THE  MIRRORS’ 
FIELD OF VISION 

 

NEVER EXCEEDING ¼ MPH WHEN IN REVERSE 

 

ALWAYS  KEEPING  THE  BACK-UP-ALARM  IN  TOP 
WORKING  CONDITON…(KEEP  IN  MIND  THAT 

JUST 

HAVING  A  FUNCTIONAL  BACK-UP-ALARM  IS  NOT 

ENOUGH TO ASSURE SAFEST “BACKING-UP”). 

 

ANYTHING  ELSE  YOU  AND  YOUR  EMPLOYER  DEEM 

HELPFUL TO BACKING-UP WITH EXTREME SAFETY

 

 

 
 

 
 

 
 

 
 
 

 

HYDRAULIC  SYSTEMS  ARE  HOT!      DO  NOT  TOUCH  ANY 

HYDRAULIC COMPONENTS OR YOU MAY BURN YOURSELF. 
 

ALLOW  THE  HYDRAULICS  SYSTEM  TO  COOL  DOWN  TO  100 

DEGREES  FAIRENHEIGHT  (OR  LESS)  BEFORE  DOING  ANY 
HYDRAULIC MAINTENANCE OR REPAIR ACTIVITIES. 

 

 

 

 
 

 
 

 

WHEN  REPLACING  A  HYDRAULIC  “PLUMBING”  COMPONENT 

SUCH AS A HOSE, TUBE, OR A FITTING, BE CERTAIN YOU USE 
ONLY  AN  EQUIVALENT  PRESSURE  RATING  (OR  HIGHER) 

REPLACEMENT  PART!        FAILURE  TO  HEED  THIS  WARNING 
COULD RESULT  IN  SUDDEN  FAILURE  (BURSTS  OR  FORCEFUL 

LEAKS) OF THE INFERIOR REPLACEMENT AND COULD CAUSE 

SERIOUS INJURY OR DEATH. 
 

HIGH  PRESSURE  OIL  STREAMS  CAN  CAUSE  SERIOUS  BURNS 
OR  CAN  PENETRATE  TISSUE.  FIRE  CAN  OCCUR  IF  THE 

ESCAPING  OIL  HITS  A  HOT  SURFACE  (SUCH  AS  VEHICLE 
EXHAUST 

SYSTEM). 

MACHINE 

COMPONENTS 

COULD 

SUDDENLY FALL OR OTHERWISE MOVE UNCONTROLLABLY. 
 

THE  CORRECT  LENGTH  OF  HOSE  MUST  ALSO  BE  USED.  CALL 
LOADMASTER  IF  IN  ANY  DOUBT  ABOUT  CORRECT 

REPLACEMENT PARTS FOR YOUR LEGACY. 
 

GETTING  YOUR  REPLACEMENT  HYDRAULIC  PLUMBING 
COMPONENTS  FROM  LOADMASTER  WILL  ASSURE  CORRECT 

SPECIFICATIONS.  IF  YOU  MUST  PROCURE  IT  IN  YOUR 

LOCALITY,  USE  ONLY  NAME  BRAND  PARTS  AND  USE  A 
REPUTABLE  HYDRAULIC  HOSE/FITTING  ASSEMBLY  HOUSE. 

DO  NOT  ALLOW  THE  “MIXING”  OF  DIFFERENT  BRANDS  AS 
THEY WILL NOT CORRECTLY MATE. 

 

 

 
 
 

SOME CONTAINER HANDLING “OPTIONS”,   SUCH AS THE 
ROOF-MOUNTED CABLE REEVER (AKA....THE “2-10”),  AND 

THE SPOOLING  DRUM WINCH,  WILL  HAVE CABLES WITH A 
“HOOK’ AT THE END OF THE CABLE.      THERE WILL EXSIST A 

BENT PEG FOR  HOOK “STOREAGE”.   
 

WHEN THAT OPTION’s HOOK  IS “NOT” ACTIVELY BEING 
USED,   ALWAYS “STORE” THE CABLE’S HOOK ONLY AT THE 

PROVIDED “BENT PEG” HOOK STORE.   DO NOT  STORE THE 

HOOK ANYWHERE ELSE!! 

 

NEVER, (NEVER)  

“STORE” THE CABLE’S HOOK BY 

ATTACHING THE HOOK TO THE GATESIDE “HAND HOLDS” 

(AKA ...GATESIDE “GRAB HANDLES”).     THE HAND-HOLDS 
ARE “ONLY” FOR THE ‘HANDS” OF THE RIDERS & OPERATORS. 

 
WRONGLY “HOOKING’THE CABLE’s HOOK TO THE HAND-HOLD 

WILL RESULT IN SERIOUS INJURY (CABLE PINCHING/ 
CUTTING INJURIES), IF THE CABLE’S HOOK IS “WRONGLY” 

STORED AT THE GATESIDE “HANDHOLDS/ GRAB HANDLES”. 
 

ALWAYS “STORE” ANY CABLE’s “HOOK” AT THE PROVIDED  
BENT PEG STYLE OF HOOK STOREAGE ONLY. 

 
 

 
 

 
 

 
 

 

 
 
Sec01-pg05 

Содержание LEGACY 3 Series

Страница 1: ...CY 3 SERIES PREVENTIVE MAINTENANCE MANUAL LOADMASTER 100 W ELEVENTH AVENUE PO BOX 186 NORWAY MICHIGAN 49870 PHONE 906 563 9226 TOLL FREE 800 433 2768 FAX 906 563 9800 EMAIL loadmaster loadmaster org R...

Страница 2: ...u sec01 pg06 Section 02 PREVENTIVE MAINTENANCE Sec02 pg01 thru sec02 pg14 Section03 SCHEMATICS AND DIAGRAMS Sec03 pg01 thru Sec03 pg02 AND 4 PAGE FOLDOUT OF ELECTRICAL SCHEMATIC Apr2006 This is the Op...

Страница 3: ...ter Models Be aware different model Loadmasters are considerably different For example do NOT adjust the pressures of a Loadmaster EXCEL rearloader using this manual s LEGACY3 listed specifications an...

Страница 4: ...gned a mentor trainer who will read and explain to such individual the entire contents of this manual as well as the safety precautions and the danger warning caution and notice decals and placards af...

Страница 5: ...IN THE REPAIR SECTION OF THIS MANUAL FOR A DETAILED EXPLANATION OF BLOCKING AND PROPPING OF TAILGATE BEFORE BEGINNING SEAL REPLACEMENT NEVER WORK BENEATH A RAISED TAILGATE THAT HAS A HYDRAULIC CYLINDE...

Страница 6: ...INCLUDED THE OUTLINE OF A SKELETON BARE BONES LOCKOUT TAGOUT PROCEDURE IN THIS MANUAL IT IS THE RESPONSIBILITY OF THE OWNERS SUPERVISORS MAINTAINERS AND OPERATORS OF THE LEGACY3 TO FULLY DEVELOP A DET...

Страница 7: ...AINING THE LEGACY3 OR CHASSIS OPERATORS SHOULD WEAR VESTING THAT HAS A BRIGHT COLORATION ORANGE AND REFLECTIVE CHARACTERISTICS FOR DAY NIGHT VISIBILITY FOLLOW ALL OF YOUR EMPLOYER S REQUIREMENTS FOR P...

Страница 8: ...EES FAIRENHEIGHT OR LESS BEFORE DOING ANY HYDRAULIC MAINTENANCE OR REPAIR ACTIVITIES WHEN REPLACING A HYDRAULIC PLUMBING COMPONENT SUCH AS A HOSE TUBE OR A FITTING BE CERTAIN YOU USE ONLY AN EQUIVALEN...

Страница 9: ...OR STOPS ONTO THE PACKER CALL LOADMASTER IF YOU HAVE ANY DOUBTS ABOUT THE CORRECT AND SAFEST METHODS OF DOING THIS HYDRAULIC HOSES AND TUBING MUST BE INSPECTED ON A DAILY BASIS FOR LEAKS CUTS ABRASION...

Страница 10: ...ice maintenance procedures The service maintenance people must also have a thorough understanding of correct Legacy3 OPERATION methods and follow all of the operational safety precautions and those th...

Страница 11: ...LEGACY3 TO FULLY DEVELOP A DETAILED LOCKOUT TAGOUT PROCEDURE AND POLICY THAT SUITS YOUR SHOP S SPECIFIC CIRCUMSTANCES NEVER OPERATE MAINTAIN OR REPAIR THE VEHICLE OR THE LEGACY WHILE UNDER THE INFLUEN...

Страница 12: ...THE TRUCK CHASSIS TO BE CLEAN AND FREE OF DEBRIS PRESSURE WASH ONCE A MONTH Check wash at least MONTHLY 13 CHECK THAT THE IN CAB PTO ENGAGED PILOT LITE BECOMES ILLUMINTATED WHEN PTO IS ENGAGED Check D...

Страница 13: ...Sec02 pg04 1 2 3 5 6 6 7 9 17 16 18 20 21 8 11 15 19...

Страница 14: ...parts 9 CHECK THE INFORMATIONAL DECALS THE SAFETY DECALS AND OTHER LABELS TO BE READABLE CLEAN AND IN GOOD CONDITION EVERY DAY Make a photocopy of the decals shown in this manual Walk around the LEGA...

Страница 15: ...r patterns like notching and undercutting Check pin cap retainer bolts are still in place and snug 19 CHECK THE WEAR PATTERN OF SLIDER BLADE SHOEING MONTHLY rev Apr 2006 to polymer The uppermost surfa...

Страница 16: ...TION MULTIPLE GREASE ZERKS Grease MONTHLY 14 ROLL BAR OPTION MULTIPLE GREASE ZERKS Grease MONTHLY OTHER LUBRICANTS OVERHAUL THE HYDRAULIC FLUID ONCE EVERY TWO YEARS OR SOONER IF CONDITIONS REQUIRE USE...

Страница 17: ...Sec02 pg08 1 5 8 7 9 6 13...

Страница 18: ...ANK S FILLER BREATHER Yearly 12 REPLACE THE HYDRAULIC FULID Every two years 13 PRESSURE WASH THE ENTIRE UNIT Monthly 14 GREASE THE CONTROL RODS PLASTIC BEARINGS Weekly 15 IF PTO EQUIPPED CHECK THAT TH...

Страница 19: ...sec02 pg10 1 2 3 4 9 10 12 14...

Страница 20: ...ow be replaced If it is not replaced it will continue to load up with contaminants and the pressure drop will rise to 25 PSI The bypass valve built into the head casting will open and the filter is sa...

Страница 21: ...he valve ports and the pump Leakage here is usually going to be correctable by retightening the attached fittings In some rare cases the o ring may be nicked or extruded replace the o ring or install...

Страница 22: ...n filter and suction filter Replace your hydraulic fluid if you had a contamination experience such as a seized valve spool or if it has a milky water contaminated appearance 13 PRESSURE WASH THE UNIT...

Страница 23: ...minimum 1 Be sure all the hydraulic control levers are in their centered neutral positions 2 Place the vehicle transmission in neutral 3 Set the park brake to applied ON 4 Turn the PTO rocker switch t...

Страница 24: ...Section 03 SCHEMATICS THIS SCHEMATIC is shown with FRONT PUMP S WET VALVE and OPTIONAL REGENERATION Sec03 pg01...

Страница 25: ...Sec03 pg02...

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