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FOLLOW ALL LOCKOUT/TAGOUT PROCEDURES AS DEFINED IN THIS 

MANUAL,  AS  WELL  AS  WELL  AS  DEFINED  BY  YOUR  SPECIFIC  SHOP 
(EMPLOYER)  AND  OSHA!      FAILURE  TO  HEED  THIS  WARNING  OF 

DANGER MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. 

 

 
 
 

 

BEFORE  ENTERING  THE  BODY,  ALWAYS  SHUTDOWN  THE 

DIESEL,  PLACE  THE  IGNITION  KEYS  IN  YOUR  POCKET  AND 
ATTACH  A  SIGN  TO  THE  STEERING  WHEEL  THAT  SAYS  “DO 

NOT  START  ENGINE”!      PERFORM  YOUR  SHOP’S  DETAILED 
LOCKOUT/TAGOUT  PROCEDURE.        THE  EJECTOR  BLADE 

COULD MOVE UNEXPECTEDLY CAUSING SERIOUS INJURY OR 
DEATH. 

 

IF ENTERING THE FORWARD (CAB) SIDE OF EJECTOR, FIRST 
EXTEND  THE  EJECTOR  BLADE  ALL  THE  WAY  REARWARD 

(TOWARDS TAILGATE) AND “PARK” IT THERE. THEN DO YOUR 
COMPLETE LOCKOUT/TAGOUT PROCEDURE. 

 
 
 

 
 

 

STAY  CLEAR  OF  MOVING  HOPPER  BLADES  AND  THE  HOPPER 

LOADING  SILL  WHEN  BLADES  ARE  MOVING!  IF  YOU  OR  A  WORK 
PARTNER  IS  CAUGHT  IN  THE  BLADE  ACTION,  SERIOUS  INJURY  OR 

DEATH WILL RESULT. 

 

 
 

 
 
 

BEFORE  ENTERING  THE  LOADING  HOPPER,  ALWAYS 
SHUTDOWN THE DIESEL, PLACE THE IGNTION KEYS IN YOUR 

POCKET AND ATTACH A SIGN TO THE STEERING WHEEL THAT 
SAYS “DO NOT START ENGINE”!  DO YOUR SHOP’S DETAILED 

LOCKOUT/TAGOUT PROCEDURE.  
 

THE  BLADES  COULD  UNEXPECTEDLY  AND  SUDDENLY  BEGIN 
MOVING WHICH WILL CAUSE SERIOUS INJURY OR DEATH. 

 
 

 

 
 
 

WHEN  REPAIRING  THE  TAILGATE’S  RUBBER  SEAL,  ALWAYS 
PROVIDE 

THREE  DISTINCT  MEANS  OF  SUPPORT  FOR  THE 

PARTIALLY  RAISED  TAILGATE!  TAILGATE  COULD  SUDDENLY 
FALL  CAUSING  SERIOUS  INJURY  OR  DEATH  IF  TAILGATE  IS 

NOT SUPPORTED IN THREE SEPARATE WAYS. 
 

SEE  THE  REPAIR  TOPIC  CALLED  “INSTALLING  A  FRESH 
TAILGATE  SEAL”  IN  THE  REPAIR  SECTION  OF  THIS  MANUAL 

FOR  A  DETAILED  EXPLANATION  OF  BLOCKING  AND 
PROPPING  OF  TAILGATE  BEFORE  BEGINNING  SEAL 

REPLACEMENT.

 

 
 
 

 
 

NEVER  WORK  BENEATH  A  RAISED  TAILGATE  THAT  HAS  A 
HYDRAULIC CYLINDER REMOVED! 

 
NEVER  WORK  BENEATH  A  RAISED  TAILGATE  THAT  HAS  A 

TAILGATE  LIFT  CYLINDER’S  HOSE,  FITTING,  OR  VALVE 
COMPONENT REMOVED! 

 

TAILGATE  MAY  SUDDENLY  FALL  CAUSING  SERIOUS  INJURY 
OR  DEATH 

EVEN  IF  THE  TAILGATE  IS  MECHANICALLY 

PROPPED AND BLOCKED UP.   THE TAILGATE LIFT CYLINDERS 
SYSTEM 

MUST BE PROVIDING ONE OF THE THREE MEANS OF 

SUPPORT BEFORE 

WORKING BENEATH A RAISED TAILGATE. 

 

THE TAILGATE’S HYDRAULIC LIFT SYSTEM MUST BE IN GOOD 
WORKING CONDITION (AND TWO ADDITIONAL MECHANICAL 

BLOCKING  AND  PROPPING  MEANS  SECURELY  INSTALLED) 
BEFORE WORKING BENEATH A RAISED TAILGATE. 

 
 

 
 

 

 

 

ALWAYS  FULLY  LOWER  THE  TAILGATE  BEFORE  REMOVING  A 

TAILGATE LIFT CYLINDER OR ANY OF  ITS PLUMBING COMPONENTS 
(VALVES,  TUBES,  FITTINGS,  and  HOSES)!  DO  NOT  RELY 

ONLY  ON 

MECHANICAL  BLOCKING  AND  PROPPING  TO  SUPPORT  A  PARTIALLY 
RAISED  TAILGATE!        TAILGATE  MAY  SUDDENLY  FALL  CAUSING 

SERIOUS INJURY OR DEATH. 
 

THE LEGACY3’S TAILGATE LIFT SYSTEM IS FULLY SERVICABLE WITH 
TAILGATE 

FULLY LOWERED.

 

 
 

 
 

 
 

 

NEVER  STAND  UNDERNEATH  OR  WALK  BENEATH  A    MOVING 

TAILGATE!      THE  TAILGATE  MAY  BE  LOWERED  UPON YOU  OR  MAY 
SUDDENLY FALL CAUSING SERIOUS INJURY OR DEATH. 

 
A  COMPONENT  FAILURE  (SUCH  AS  HOSE  END  “BLOW-OFF”)  COULD 

CAUSE TAILGATE TO SUDDENLY FALL.

 

 

 
 

 

 
 
 

NEVER  STAND  UNDERNEATH  OR  WALK  BENEATH  A  RAISED 

(OR PARTIALLY RAISED) TAILGATE WHEN SUPPORTED 

ONLY 

BY ITS HYDRAULIC SYSTEM! 
 

TAILGATE  MAY  SUDDENLY  AND  UNEXPECTEDLY  FALL 
DOWNWARD CAUSING SERIOUS INJURY OR DEATH. 

 
SHOULD  A  HYDRAULIC COMPONENT FAIL,  SUCH AS  A  HOSE-

END “BLOW-OFF”, THE TAILGATE WILL SUDDENLY FALL. 

 
 
 
 
 
Sec01-pg02 

Содержание LEGACY 3 Series

Страница 1: ...CY 3 SERIES PREVENTIVE MAINTENANCE MANUAL LOADMASTER 100 W ELEVENTH AVENUE PO BOX 186 NORWAY MICHIGAN 49870 PHONE 906 563 9226 TOLL FREE 800 433 2768 FAX 906 563 9800 EMAIL loadmaster loadmaster org R...

Страница 2: ...u sec01 pg06 Section 02 PREVENTIVE MAINTENANCE Sec02 pg01 thru sec02 pg14 Section03 SCHEMATICS AND DIAGRAMS Sec03 pg01 thru Sec03 pg02 AND 4 PAGE FOLDOUT OF ELECTRICAL SCHEMATIC Apr2006 This is the Op...

Страница 3: ...ter Models Be aware different model Loadmasters are considerably different For example do NOT adjust the pressures of a Loadmaster EXCEL rearloader using this manual s LEGACY3 listed specifications an...

Страница 4: ...gned a mentor trainer who will read and explain to such individual the entire contents of this manual as well as the safety precautions and the danger warning caution and notice decals and placards af...

Страница 5: ...IN THE REPAIR SECTION OF THIS MANUAL FOR A DETAILED EXPLANATION OF BLOCKING AND PROPPING OF TAILGATE BEFORE BEGINNING SEAL REPLACEMENT NEVER WORK BENEATH A RAISED TAILGATE THAT HAS A HYDRAULIC CYLINDE...

Страница 6: ...INCLUDED THE OUTLINE OF A SKELETON BARE BONES LOCKOUT TAGOUT PROCEDURE IN THIS MANUAL IT IS THE RESPONSIBILITY OF THE OWNERS SUPERVISORS MAINTAINERS AND OPERATORS OF THE LEGACY3 TO FULLY DEVELOP A DET...

Страница 7: ...AINING THE LEGACY3 OR CHASSIS OPERATORS SHOULD WEAR VESTING THAT HAS A BRIGHT COLORATION ORANGE AND REFLECTIVE CHARACTERISTICS FOR DAY NIGHT VISIBILITY FOLLOW ALL OF YOUR EMPLOYER S REQUIREMENTS FOR P...

Страница 8: ...EES FAIRENHEIGHT OR LESS BEFORE DOING ANY HYDRAULIC MAINTENANCE OR REPAIR ACTIVITIES WHEN REPLACING A HYDRAULIC PLUMBING COMPONENT SUCH AS A HOSE TUBE OR A FITTING BE CERTAIN YOU USE ONLY AN EQUIVALEN...

Страница 9: ...OR STOPS ONTO THE PACKER CALL LOADMASTER IF YOU HAVE ANY DOUBTS ABOUT THE CORRECT AND SAFEST METHODS OF DOING THIS HYDRAULIC HOSES AND TUBING MUST BE INSPECTED ON A DAILY BASIS FOR LEAKS CUTS ABRASION...

Страница 10: ...ice maintenance procedures The service maintenance people must also have a thorough understanding of correct Legacy3 OPERATION methods and follow all of the operational safety precautions and those th...

Страница 11: ...LEGACY3 TO FULLY DEVELOP A DETAILED LOCKOUT TAGOUT PROCEDURE AND POLICY THAT SUITS YOUR SHOP S SPECIFIC CIRCUMSTANCES NEVER OPERATE MAINTAIN OR REPAIR THE VEHICLE OR THE LEGACY WHILE UNDER THE INFLUEN...

Страница 12: ...THE TRUCK CHASSIS TO BE CLEAN AND FREE OF DEBRIS PRESSURE WASH ONCE A MONTH Check wash at least MONTHLY 13 CHECK THAT THE IN CAB PTO ENGAGED PILOT LITE BECOMES ILLUMINTATED WHEN PTO IS ENGAGED Check D...

Страница 13: ...Sec02 pg04 1 2 3 5 6 6 7 9 17 16 18 20 21 8 11 15 19...

Страница 14: ...parts 9 CHECK THE INFORMATIONAL DECALS THE SAFETY DECALS AND OTHER LABELS TO BE READABLE CLEAN AND IN GOOD CONDITION EVERY DAY Make a photocopy of the decals shown in this manual Walk around the LEGA...

Страница 15: ...r patterns like notching and undercutting Check pin cap retainer bolts are still in place and snug 19 CHECK THE WEAR PATTERN OF SLIDER BLADE SHOEING MONTHLY rev Apr 2006 to polymer The uppermost surfa...

Страница 16: ...TION MULTIPLE GREASE ZERKS Grease MONTHLY 14 ROLL BAR OPTION MULTIPLE GREASE ZERKS Grease MONTHLY OTHER LUBRICANTS OVERHAUL THE HYDRAULIC FLUID ONCE EVERY TWO YEARS OR SOONER IF CONDITIONS REQUIRE USE...

Страница 17: ...Sec02 pg08 1 5 8 7 9 6 13...

Страница 18: ...ANK S FILLER BREATHER Yearly 12 REPLACE THE HYDRAULIC FULID Every two years 13 PRESSURE WASH THE ENTIRE UNIT Monthly 14 GREASE THE CONTROL RODS PLASTIC BEARINGS Weekly 15 IF PTO EQUIPPED CHECK THAT TH...

Страница 19: ...sec02 pg10 1 2 3 4 9 10 12 14...

Страница 20: ...ow be replaced If it is not replaced it will continue to load up with contaminants and the pressure drop will rise to 25 PSI The bypass valve built into the head casting will open and the filter is sa...

Страница 21: ...he valve ports and the pump Leakage here is usually going to be correctable by retightening the attached fittings In some rare cases the o ring may be nicked or extruded replace the o ring or install...

Страница 22: ...n filter and suction filter Replace your hydraulic fluid if you had a contamination experience such as a seized valve spool or if it has a milky water contaminated appearance 13 PRESSURE WASH THE UNIT...

Страница 23: ...minimum 1 Be sure all the hydraulic control levers are in their centered neutral positions 2 Place the vehicle transmission in neutral 3 Set the park brake to applied ON 4 Turn the PTO rocker switch t...

Страница 24: ...Section 03 SCHEMATICS THIS SCHEMATIC is shown with FRONT PUMP S WET VALVE and OPTIONAL REGENERATION Sec03 pg01...

Страница 25: ...Sec03 pg02...

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