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FOLLOW  ALL  LOCKOUT/TAGOUT  PROCEDURES  AS  DEFINED 

IN  THIS  MANUAL,  AS  WELL  AS  WELL  AS  DEFINED  BY  YOUR 
SPECIFIC SHOP (EMPLOYER) AND OSHA!   FAILURE TO HEED 

THIS  WARNING  OF  DANGER  MAY  RESULT  IN  SERIOUS 
PERSONAL INJURY OR DEATH. 

 
 

 
 

 
 
 

 
 

 

YOU MUST NOT SERVICE, MAINTAIN, OR REPAIR THE LEGACY 

UNLESS: 
 

YOU ARE QUALIFIED BY TRAINING AND EXPERIENCE IN THE 
SAFE 

OPERATION OF THIS MACHINE. 

 
TRAINING  INCLUDES  COMPLETE  KNOWLEDGE  OF  YOUR 

EMPLOYER’S 

WORK 

RULES, 

ALL 

GOVERMENTAL 

REGULATIONS, AND MANUFACTURER’S OPERATOR’S MANUAL 

RELATIVE TO THIS MACHINE’S SAFE USE

.

 

 
A  SERVICE  TECHNICIAN  WHO  IS  UNTRAINED  IN  THE  SAFE 

OPERATION  OF  THE  LEGACY  SUBJECTS  HIMSELF/HERSELF 

AND OTHERS TO SERIOUS INJURY OR DEATH.

 

 
 

 
 

 
 

 
 

 
 

 
 

 

YOU MUST NOT SERVICE, MAINTAIN, OR REPAIR THE LEGACY 

UNLESS  YOU  ARE  THOROUGHLY  KNOWLEDGEABLE  OF  YOUR 
SHOP’S  (YOUR  EMPLOYER’S)  DETAILED  LOCKOUT/TAGOUT 

POLICIES AND PROCEDURES. 
 

LOADMASTER  HAS  INCLUDED  THE  OUTLINE  OF  A  SKELETON, 
BARE  BONES  LOCKOUT/TAGOUT  PROCEDURE  IN  THIS 

MANUAL  (SEE  TABLE  OF  CONTENTS).  IT  IS  THE 
RESPONSIBILITY 

OF 

THE 

OWNERS, 

SUPERVISORS, 

MAINTAINERS,  AND  OPERATORS  OF  THE  LEGACY3  TO  FULLY 
DEVELOP A “DETAILED” LOCKOUT/TAGOUT PROCEDURE AND 

POLICY 

THAT 

SUITS 

YOUR 

SHOP’S 

SPECIFIC 

CIRCUMSTANCES.

 

 

 
 
 

 
 

 
 

 
 

 
 

 

NEVER  OPERATE,  MAINTAIN,  OR  REPAIR  THE  VEHICLE  OR 

THE LEGACY WHILE UNDER THE INFLUENCE OF ALCOHOL OR 
DRUGS!  WORKERS  UNDER  THE  INFLUENCE  PRESENT  A 

HAZARD  TO  THEMSELVES  AND  OTHERS  AND  CAN  CAUSE 

SERIOUS INJURY OR DEATH. 
 

DO  NOT  OPERATE,  MAINTAIN,  OR  REPAIR  THE  VEHICLE  OR 
THE  LEGACY  UNLESS  YOU  ARE  ALERT,  CLEAR-HEADED  AND 

WELL RESTED. IF YOU ARE FEELING TIRED, DO OTHER WORK 
CHORES  THAT  DO 

NOT  REQUIRE  YOU  TO  BE  NEAR  A 

HYDRAULICALLY-POWERED MACHINE. 
 

 
 

 
 

 
 

 
 

 
 

 
 
 

DO  NOT  WEAR  WATCHES,  RINGS,  AND  JEWELRY  WHILE 
WORKING  WITH  MECHANICAL  OR  ELECTRICAL  EQUIPMENT. 

DO NOT WEAR LOOSE CLOTHING THAT COULD ENTAGLE YOU 

INTO  MOVING OR  ROTATING  COMPONENTS.       THESE  TYPES 
OF  THINGS  WILL  BE  HAZARDOUS  AND  COULD  CAUSE 

SERIOUS  INJURY  OR  DEATH  IF  WORN  NEAR  MOVING 
MECHANICAL OR HYDRAULIC MACHINE PARTS. 

 
 

 
 

 
 
 

 
 

 
 

 
 

 

DO  WEAR  PERSONAL  PROTECTION  ITEMS  SUCH  AS  HARD 

HATS, SAFETY GLASSES (EYE PROTECTION), HEAVY GLOVING, 
AND  SAFETY  SHOES  WHEN  OPERATING  OR  MAINTAINING 

THE  LEGACY  OR  CHASSIS.  OPERATORS  SHOULD  WEAR 
VESTING  THAT  HAS  A  BRIGHT  COLORATION  (ORANGE)  AND 

REFLECTIVE CHARACTERISTICS FOR DAY/NIGHT VISIBILITY. 
FOLLOW  ALL  OF  YOUR  EMPLOYER’S  REQUIREMENTS  FOR 

PERSONAL PROTECTIVE ITEMS. 

 
 
 

 
 

 
 
 

 
 

[sec02-pg02] 

Содержание LEGACY 3 Series

Страница 1: ...CY 3 SERIES PREVENTIVE MAINTENANCE MANUAL LOADMASTER 100 W ELEVENTH AVENUE PO BOX 186 NORWAY MICHIGAN 49870 PHONE 906 563 9226 TOLL FREE 800 433 2768 FAX 906 563 9800 EMAIL loadmaster loadmaster org R...

Страница 2: ...u sec01 pg06 Section 02 PREVENTIVE MAINTENANCE Sec02 pg01 thru sec02 pg14 Section03 SCHEMATICS AND DIAGRAMS Sec03 pg01 thru Sec03 pg02 AND 4 PAGE FOLDOUT OF ELECTRICAL SCHEMATIC Apr2006 This is the Op...

Страница 3: ...ter Models Be aware different model Loadmasters are considerably different For example do NOT adjust the pressures of a Loadmaster EXCEL rearloader using this manual s LEGACY3 listed specifications an...

Страница 4: ...gned a mentor trainer who will read and explain to such individual the entire contents of this manual as well as the safety precautions and the danger warning caution and notice decals and placards af...

Страница 5: ...IN THE REPAIR SECTION OF THIS MANUAL FOR A DETAILED EXPLANATION OF BLOCKING AND PROPPING OF TAILGATE BEFORE BEGINNING SEAL REPLACEMENT NEVER WORK BENEATH A RAISED TAILGATE THAT HAS A HYDRAULIC CYLINDE...

Страница 6: ...INCLUDED THE OUTLINE OF A SKELETON BARE BONES LOCKOUT TAGOUT PROCEDURE IN THIS MANUAL IT IS THE RESPONSIBILITY OF THE OWNERS SUPERVISORS MAINTAINERS AND OPERATORS OF THE LEGACY3 TO FULLY DEVELOP A DET...

Страница 7: ...AINING THE LEGACY3 OR CHASSIS OPERATORS SHOULD WEAR VESTING THAT HAS A BRIGHT COLORATION ORANGE AND REFLECTIVE CHARACTERISTICS FOR DAY NIGHT VISIBILITY FOLLOW ALL OF YOUR EMPLOYER S REQUIREMENTS FOR P...

Страница 8: ...EES FAIRENHEIGHT OR LESS BEFORE DOING ANY HYDRAULIC MAINTENANCE OR REPAIR ACTIVITIES WHEN REPLACING A HYDRAULIC PLUMBING COMPONENT SUCH AS A HOSE TUBE OR A FITTING BE CERTAIN YOU USE ONLY AN EQUIVALEN...

Страница 9: ...OR STOPS ONTO THE PACKER CALL LOADMASTER IF YOU HAVE ANY DOUBTS ABOUT THE CORRECT AND SAFEST METHODS OF DOING THIS HYDRAULIC HOSES AND TUBING MUST BE INSPECTED ON A DAILY BASIS FOR LEAKS CUTS ABRASION...

Страница 10: ...ice maintenance procedures The service maintenance people must also have a thorough understanding of correct Legacy3 OPERATION methods and follow all of the operational safety precautions and those th...

Страница 11: ...LEGACY3 TO FULLY DEVELOP A DETAILED LOCKOUT TAGOUT PROCEDURE AND POLICY THAT SUITS YOUR SHOP S SPECIFIC CIRCUMSTANCES NEVER OPERATE MAINTAIN OR REPAIR THE VEHICLE OR THE LEGACY WHILE UNDER THE INFLUEN...

Страница 12: ...THE TRUCK CHASSIS TO BE CLEAN AND FREE OF DEBRIS PRESSURE WASH ONCE A MONTH Check wash at least MONTHLY 13 CHECK THAT THE IN CAB PTO ENGAGED PILOT LITE BECOMES ILLUMINTATED WHEN PTO IS ENGAGED Check D...

Страница 13: ...Sec02 pg04 1 2 3 5 6 6 7 9 17 16 18 20 21 8 11 15 19...

Страница 14: ...parts 9 CHECK THE INFORMATIONAL DECALS THE SAFETY DECALS AND OTHER LABELS TO BE READABLE CLEAN AND IN GOOD CONDITION EVERY DAY Make a photocopy of the decals shown in this manual Walk around the LEGA...

Страница 15: ...r patterns like notching and undercutting Check pin cap retainer bolts are still in place and snug 19 CHECK THE WEAR PATTERN OF SLIDER BLADE SHOEING MONTHLY rev Apr 2006 to polymer The uppermost surfa...

Страница 16: ...TION MULTIPLE GREASE ZERKS Grease MONTHLY 14 ROLL BAR OPTION MULTIPLE GREASE ZERKS Grease MONTHLY OTHER LUBRICANTS OVERHAUL THE HYDRAULIC FLUID ONCE EVERY TWO YEARS OR SOONER IF CONDITIONS REQUIRE USE...

Страница 17: ...Sec02 pg08 1 5 8 7 9 6 13...

Страница 18: ...ANK S FILLER BREATHER Yearly 12 REPLACE THE HYDRAULIC FULID Every two years 13 PRESSURE WASH THE ENTIRE UNIT Monthly 14 GREASE THE CONTROL RODS PLASTIC BEARINGS Weekly 15 IF PTO EQUIPPED CHECK THAT TH...

Страница 19: ...sec02 pg10 1 2 3 4 9 10 12 14...

Страница 20: ...ow be replaced If it is not replaced it will continue to load up with contaminants and the pressure drop will rise to 25 PSI The bypass valve built into the head casting will open and the filter is sa...

Страница 21: ...he valve ports and the pump Leakage here is usually going to be correctable by retightening the attached fittings In some rare cases the o ring may be nicked or extruded replace the o ring or install...

Страница 22: ...n filter and suction filter Replace your hydraulic fluid if you had a contamination experience such as a seized valve spool or if it has a milky water contaminated appearance 13 PRESSURE WASH THE UNIT...

Страница 23: ...minimum 1 Be sure all the hydraulic control levers are in their centered neutral positions 2 Place the vehicle transmission in neutral 3 Set the park brake to applied ON 4 Turn the PTO rocker switch t...

Страница 24: ...Section 03 SCHEMATICS THIS SCHEMATIC is shown with FRONT PUMP S WET VALVE and OPTIONAL REGENERATION Sec03 pg01...

Страница 25: ...Sec03 pg02...

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