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General information

Leuze electronic GmbH + Co. KG

BCL 308

General information

1.1

Explanation of symbols

The symbols used in this technical description are explained below.

1.2

Declaration of Conformity

The bar code readers of the BCL 300

series have been developed and manufactured in accordance with

the applicable European standards and directives.
The manufacturer of the product, Leuze electronic GmbH & Co. KG in D-73277 Owen, possesses a certi

fied quality assurance system in accordance with ISO 9001.

ATTENTION!

This symbol precedes text messages which must strictly be observed. Failure to observe the

provided instructions could lead to personal injury or damage to equipment.

ATTENTION LASER!

This symbol warns of possible danger caused by hazardous laser radiation.

NOTE

This symbol indicates text passages containing important information.

Содержание 50116368

Страница 1: ...BCL 308i Bar code readers Original operating instructions EN 2021 05 26 50117117 We reserve the right to make technical changes...

Страница 2: ...Leuze electronic GmbH Co KG BCL 308i 2021 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze com...

Страница 3: ...e BCL 300i series 23 4 2 Characteristics of the bar code readers of the BCL 300i series 23 4 3 Device construction 25 4 4 Reading techniques 27 4 4 1 Line scanner single line 27 4 4 2 Line scanner wit...

Страница 4: ...Mounting via M4 x 5 screws 52 6 2 2 Mounting devices BT 56 and BT 56 1 53 6 2 3 BT 59 mounting device 54 6 2 4 BT 300 1 BT 300 W mounting devices 55 6 3 Device arrangement 56 6 3 1 Selecting a mountin...

Страница 5: ...ttings for the BCL 308i 85 10 4 1 Decoding and processing the read data 85 10 4 2 Control of the decoding 86 10 4 3 Control of the switching outputs 87 10 5 Transmitting configuration data 88 10 5 1 V...

Страница 6: ...ronic GmbH Co KG BCL 308i 4 14 2 Repairs servicing 108 14 3 Disassembling packing disposing 108 15 Appendix 109 15 1 ASCII character set 109 15 2 Bar code samples 113 15 2 1 Module 0 3 113 15 2 2 Modu...

Страница 7: ...of complete overview of the BCL 308i with MS 3xx MK 3xx ME 3xx 36 Figure 5 2 Dimensioned drawing of BCL 308i S 102 line scanner 37 Figure 5 3 Dimensioned drawing of BCL 308i S 100 with deflecting mir...

Страница 8: ...ng output connection diagram SWIO_1 SWIO_2 67 Table 7 2 SENSOR pin assignment 68 Table 7 3 SERVICE pin assignment Mini B type USB interface 68 Table 7 4 Pin assignment HOST BUS IN for BCL 308i 69 Figu...

Страница 9: ...ropean standards and directives The manufacturer of the product Leuze electronic GmbH Co KG in D 73277 Owen possesses a certi fied quality assurance system in accordance with ISO 9001 ATTENTION This s...

Страница 10: ...1 for medical purposes CAUTION Observe intended use Only operate the device in accordance with its intended use The protection of personnel and the device cannot be guaranteed if the device is operat...

Страница 11: ...ments of accident prevention regulations DGUV V3 e g electrician foreman In other countries there are respective regulations that must be observed 2 4 Exemption of liability Leuze electronic GmbH Co K...

Страница 12: ...Safety Leuze electronic GmbH Co KG BCL 308i 10 Figure 2 1 Laser apertures laser warning signs A Laser aperture B Laser warning sign A B A B A B BCL 3xxi S R1 102 H BCL 3xxi S R1 100 H BCL 3xxi O 100 H...

Страница 13: ...sufficient time to e g initiate sorting operations on the basis of the read data The display and control panel should be very visible and accessible For configuring and commissioning with the webConf...

Страница 14: ...rameter memory both the settings and the network address are saved and transmitted to a new device NOTE In the case of Ethernet linear topology the network is interrupted when the BCL 308i is removed...

Страница 15: ...r memory both the settings and the network address are saved and transmitted to a new device NOTE In the case of Ethernet line topology the network is interrupted when the BCL 308i is removed from the...

Страница 16: ...h the settings and the network address are saved and transmitted to a new device NOTE In the case of Ethernet line topology the network is interrupted when the BCL 308i is removed from the ME 308 104...

Страница 17: ...h the settings and the network address are saved and transmitted to a new device NOTE In the case of Ethernet line topology the network is interrupted when the BCL 308i is removed from the ME 308 214...

Страница 18: ...via the webConfig tool Further information can be found in Chapter 10 3 4 1 Manual configuration of the IP address If your system does not include a DHCP server or if the IP addresses of the devices...

Страница 19: ...system includes a DHCP server that is to be used to assign the IP addresses proceed as follows Activate the DHCP client mode in the BCL 308i Via webConfig Configuration Communication Ethernet interfa...

Страница 20: ...wait time for an answer from the server Repetition time for renewed communication attempt following a timeout In TCP server mode the superior host system PC PLC actively establishes the connection and...

Страница 21: ...uts according to your requirements To do this first set the I O mode to Input and then configure the switching behavior Via webConfig Configuration Device Switching inputs outputs Control of the switc...

Страница 22: ...mode Red flashing Warning set Red continuous light Error device error NET LED Flashes green Initialization Green continuous light Network operation OK Flashes red Communication error Red continuous l...

Страница 23: ...nnected to the switching input a read process is activated In the standard setting all common code types for decoding are released only the 2 5 Interleaved code type is limited to 10 digits of code co...

Страница 24: ...l has a display the read information appears on this display The PWR LED goes off briefly and then turns green again Simultaneously the read information is forwarded to the supe rior system PLC PC via...

Страница 25: ...eading tasks Due to the large reading distance combined with the great depth of field a large opening angle and a very compact construction the device is ideally suited for the conveyor and storage te...

Страница 26: ...enables easy networking and very simple commissioning Directly connect the respective fieldbus and all configuration is performed with no additional software For decoding bar codes the bar code reader...

Страница 27: ...O2 can be assigned various func tions and control e g activation of the BCL 308i or external devices such as a PLC System warning and error messages provide assistance in setup troubleshooting during...

Страница 28: ...rs Connection side for MK 3xx terminal hood MS 3xx connector hood ME 3xx connection hood Reading window Dovetail mounting and 6 mounting threads Display LEDs and buttons Oscillating mirror scanner Con...

Страница 29: ...bar code tilt angle within certain limits These are dependent on the transport speed the scanning rate of the scanner and the bar code properties Areas of application of the line scanner The line sca...

Страница 30: ...on picket fence arrangement when reading stationary objects when a large reading field reading window has to be covered Figure 4 10 Deflection principle for the line scanner with oscillating mirror ad...

Страница 31: ...8i features multiple M 12 connectors sockets for the electrical connection of the supply voltage the interface and the switching inputs and outputs Additional information on the electrical connec tion...

Страница 32: ...flector has cleared the read procedure has completed and the scanning beam is reduced and again directed onto the reflector The reading gate is closed Figure 4 12 Reflector arrangement for autoReflAct...

Страница 33: ...light tolerance 2000 lx on the bar code Number of bar codes per scan 3 Electrical data Interface type 2x Ethernet on 2x M12 D coded Protocols Ethernet TCP IP client server UDP Baud rate 10 100MBaud Da...

Страница 34: ...ood is 1 4Nm 2 This is a Class A product In a domestic environment this product may cause radio interference in which case the operator may be required to take adequate measures ATTENTION For UL appli...

Страница 35: ...age This is followed by the self test and the changeover to read operation The PWR LED lights up showing overall readiness for operation When the inside temperature reaches approx 18 C another tempera...

Страница 36: ...ient temperature of 35 C Min conductor cross section Conductor cross section of at least 0 75 mm for the supply voltage line Wiring through of the voltage supply to multiple heating devices is not per...

Страница 37: ...24VDC 20 Power consumption Max 19 7W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min 30 min at 24 V DC and an ambient temperature of 35 C Min conduct...

Страница 38: ...1 Dimensioned drawing of complete overview of the BCL 308i with MS 3xx MK 3xx ME 3xx Figure 5 1 Dimensioned drawing of complete overview of the BCL 308i with MS 3xx MK 3xx ME 3xx BCL 3xx with connecto...

Страница 39: ...al data Leuze electronic GmbH Co KG BCL 308i 37 5 3 2 Dimensioned drawing of line scanner with without heating Figure 5 2 Dimensioned drawing of BCL 308i S 102 line scanner 0 WLHI GHHS r r r r A Optic...

Страница 40: ...KG BCL 308i 38 5 3 3 Dimensioned drawing of deflecting mirror scanner with without heating Figure 5 3 Dimensioned drawing of BCL 308i S 100 with deflecting mirror 0 WLHI GHHS r r r 5 A Optical axis B...

Страница 41: ...3 4 Dimensioned drawing of oscillating mirror scanner with without heating Figure 5 4 Dimensioned drawing of BCL 308i O 100 oscillating mirror scanner 0 WLHI GHHS r r A Optical axis B Swivel angle of...

Страница 42: ...nnection hoods Figure 5 5 Dimensioned drawing of MS 3xx connector hood ME 3xx connection hood MS 3xx connector hood ATTENTION To ensure degree of protection IP 65 is fulfilled the screws of the connec...

Страница 43: ...orque of 1 4 Nm for connecting to the BCL MK 3xx terminal hood NOTE Please note that the size of the bar code module influences the maximum reading distance and the width of the reading field Therefor...

Страница 44: ...of thumb The smaller the module of the bar code is the smaller the maximum reading distance and reading field width will be Distance mm starting at the zero position 50 100 200 300 400 450 700 Raster...

Страница 45: ...notice that the real reading fields are also influenced by factors such as labeling material printing quality reading angle printing contrast etc and may thus deviate from the reading fields specified...

Страница 46: ...curve for line scanner with deflecting mirror The reading field curve applies for the reading conditions stated in Table 5 9 25 0 75 50 100 150 200 250 300 125 175 225 275 25 50 75 100 25 50 75 100 BC...

Страница 47: ...um Density reading field curve for line scanner with deflecting mirror The reading field curves apply for the reading conditions stated in Table 5 9 0 50 100 150 250 350 450 200 300 400 50 100 150 50...

Страница 48: ...Figure 5 15 Low Density reading field curve for line scanner without deflecting mirror 0 50 100 150 250 350 450 200 300 400 50 100 150 50 100 150 BCL 3xxi O M 100 m 0 2 m 0 3 m 0 5 m 0 3 m 0 2 m 0 5 R...

Страница 49: ...eral Low Density reading field curve for oscillating mirror scanners 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi S R1 F 100 m 0 5 m 0 35 m 0 3 m 0 35 m 0 5...

Страница 50: ...ity reading field curve for line scanner with deflecting mirror The reading field curves apply for the reading conditions stated in Table 5 9 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 6...

Страница 51: ...reading field curves apply for the reading conditions stated in Table 5 9 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 100 300 250 150 200 BCL 3xxi O L 100 m...

Страница 52: ...scanning angle printing contrast etc and may thus deviate from the reading distances specified here Due to the shape of the optical laser spot the CRT function may exhibit limitations max permis sible...

Страница 53: ...r supplier or your local Leuze sales office Observe the applicable local regulations when disposing of the packaging materials 6 2 Mounting the BCL 308i The BCL 308i bar code readers can be mounted in...

Страница 54: ...nstallation and mounting Leuze electronic GmbH Co KG BCL 308i 52 6 2 1 Mounting via M4 x 5 screws Figure 6 2 Fastening options using M4x5 threaded holes 4 x M4x5 6 x M4x5 oscillating mirror scanner or...

Страница 55: ...ing 16 mm to 20 mm the BT 56 1 for rods from 12 mm to 16 mm For order guide please refer to chapter Type overview and accessories on page 104 Mounting devices BT 56 and BT 56 1 Figure 6 3 Mounting dev...

Страница 56: ...mounting device NOTE When mounting ensure that the scanning beam is not reflected directly back to the scanner by the label which is being read For further information see the notices in Chapter 6 3...

Страница 57: ...300 1 BT 300 W mounting devices Figure 6 6 BT 300 1 BT 300 W mounting devices NOTE When mounting ensure that the scanning beam is not reflected directly back to the scanner by the label which is being...

Страница 58: ...e bar code label must be positioned at an angle of inclination greater than 10 15 from vertical in order to avoid total reflection of the laser beam see Figure 6 7 Total reflection occurs whenever the...

Страница 59: ...rd or downward 20 30 Figure 6 9 Total reflection BCL 308i with oscillating mirror scanner 6 3 5 Mounting location When choosing the mounting location observe the following Maintaining the required env...

Страница 60: ...reading angles that are possible between the scan line and bar code must be taken account Figure 6 10 Figure 6 10 Reading angle for the line scanner Azimuth angle tilt Inclination angle pitch Angle of...

Страница 61: ...m tightening torque of the housing connecting screw of the connection hood is 1 4Nm Line scanner MK 308 MS 308 M12 connector Terminals Line scanner with deflecting mirror Oscillating mirror scanner or...

Страница 62: ...connection ATTENTION For UL applications use is only permitted in Class 2 circuits in accordance with the NEC National Electric Code NOTE Degree of protection IP 65 is not fulfilled until connectors o...

Страница 63: ...three connection cables with M12 connectors and a Mini B type USB socket as service interface Parameter memory is integrated into the ME 308 103 which temporarily stores the settings of the BCL 308i...

Страница 64: ...ory for the simple replacement of the BCL 308i is located in the ME 308 103 In the integrated parameter memory both the settings and the network address are saved and transmitted to a new device NOTE...

Страница 65: ...rameter memory for the simple replacement of the BCL 308i is located in the ME 308 104 In the integrated parameter memory both the settings and the network address are saved and transmitted to a new d...

Страница 66: ...connection is done via the M12 connector housing NOTE The integrated parameter memory for the simple replacement of the BCL 308i is located in the ME 308 214 In the integrated parameter memory both th...

Страница 67: ...ecessary NOTE The integrated parameter memory for the simple replacement of the BCL 308i is located in the MK 308 In the integrated parameter memory both the settings and the network address are saved...

Страница 68: ...impaired operation is only guaranteed when the functional earth is connected properly All electrical disturbances EMC couplings are dis charged via the functional earth connection PWR SW IN OUT Pin M1...

Страница 69: ...put is connected to pin 2 and pin 2 of the bar code reader is at the same time configured as an output and not as an input the switching output malfunctions Function as switching output Figure 7 9 Swi...

Страница 70: ...inal Comment 1 VOUT Positive supply voltage for ext sensor 18 30VDC 2 n c Not assigned 3 GNDOUT Negative supply voltage for ext sensor 0VDC 4 SWIO_1 Configurable switching input output 1 Thread FE Fun...

Страница 71: ...BUS IN for BCL 308i NOTE Ensure adequate shielding The entire interconnection cable must be shielded and earthed The RD RD and TD TD wires must be stranded in pairs Use CAT 5 cable for the connection...

Страница 72: ...lay or webConfig tool or assigned dynamically via a DHCP server Figure 7 11 Ethernet in a star topology BUS OUT Ethernet_1 4 pin socket D coded Pin M12 Name terminal Comment 1 TD1 Transmit Data 2 RD1...

Страница 73: ...s must be specified by the network administrator Alternatively the BCL 308i can also be configured as a DHCP client and then automatically receive its address from a DHCP server Information on the nec...

Страница 74: ...neces sary acc to USB specifica tions BCL host Ethernet 100m Shielding absolutely required Network from the first BCL to the last BCL Ethernet The maximum segment length must not exceed 100 m for 10B...

Страница 75: ...ar code reading possible Voltage connected Self test runs for 0 25s after power up Initialization running Green continuous light Device ok Bar code reading possible Self test successfully finished Dev...

Страница 76: ...unication possible Ethernet protocols not released Flashes green Initialization of the BCL 308i establishing communication Green continuous light Operation ok Network operation ok Connection and commu...

Страница 77: ...and MK 308 LED ACT0 LINK0 on the MS 308 ME 308 MK 308 Green continuous light Ethernet connected LINK Yellow flickering light Data communication ACT LED ACT1 LINK1 on the MS 308 ME 308 MK 308 Green con...

Страница 78: ...lity of decoding process BCL Info device status error code I O Status status of the inputs outputs BCL Address IP address of the BCL 308i Adjustmode alignment mode Version software and hardware versio...

Страница 79: ...1 1st line device status display function 2nd line error code e g Error code 3201 I O status In 0 Out 1 1st line input output status display function 2nd line state 0 inactive 1 active e g In 0 Out 1...

Страница 80: ...ted by all commonly used modern browsers e g Mozilla Firefox beginning with Version 4 0 or Internet Explorer beginning with Version 8 0 or Microsoft Edge it is possible to operate the Leuze webConfig...

Страница 81: ...he setup program Upon successful installation of the USB driver an icon with the name Leuze Web Config automatically appears on the desktop 9 3 Starting the webConfig tool To start the webConfig tool...

Страница 82: ...nterface 9 4 Short description of the webConfig tool The webConfig tool has 5 main menus Process with read information of the host interface of the connected BCL 308i Alignment for manually starting r...

Страница 83: ...uch as code type number of digits etc Control Configuration of activation and deactivation e g auto activation AutoReflAct etc Data Configuration of code content such as filtering segmentation of bar...

Страница 84: ...a USB connection between the BCL 308i and a PC laptop 10 1 Measures to be performed prior to the initial commissioning Before commissioning familiarize yourself with the operation and configuration of...

Страница 85: ...es on the BCL 308i In the webConfig tool In the main menu select Configuration submenu Communication Ethernet interface 10 3 2 Automatically setting the IP address If your system includes a DHCP serve...

Страница 86: ...rver normally the PLC host computer Port number of the TCP server Timeout for the wait time for an answer from the server Repetition time for renewed communication attempt following a timeout In TCP s...

Страница 87: ...specific settings in the webConfig tool only Check digit method used for decoding as well as the type of check digit transmission for the output of the read result The two possibilities for the latter...

Страница 88: ...the connected switching inputs according to your requirements To do this first set the I O mode to Input and then configure the switching behavior Via webConfig Configuration Device Switching inputs o...

Страница 89: ...t A switching output can be activated At the start end of the reading gate Depending on the read result Reference code comparison positive negative Read result valid invalid Depending on the state of...

Страница 90: ...you store the configuration data via the buttons in the upper part of the middle window of all submenus of the Configuration main menu Figure 10 1 Storing configuration data in the webConfig tool 10...

Страница 91: ...A autoConfig function Parameter Activation Transmitted is CA Notation Commands command parameters and returned data are enclosed between single quotation marks in the text of this manual Most online c...

Страница 92: ...known bar code and outputs number of digits code type and code infor mation to the interface without storing the bar code in the parameter memory Parameter No Acknowledg ment xx yy zzzzzz xx Code type...

Страница 93: ...the decoded data in the current parameter set Acknowledg ment CSx x Status 0 Valid CA command 1 Invalid command 2 autoConfig could not be activated 3 autoConfig could not be deactivated 4 Result could...

Страница 94: ...used to display the reading quality Depending on how many read results could be extracted the duration of the laser s OFF time increases If the reading quality is high the laser beam flashes in brief...

Страница 95: ...ommand 1 Invalid command 2 Insufficient memory for reference code 3 Reference code has not been saved 4 Reference code invalid Example Entry RS130678654331 Code 1 1 RAM only 3 UPC 06 code information...

Страница 96: ...reads out the reference code defined in the BCL 308i If no parameters are specified all defined codes are output Parameter Reference code number 1 2 value range of reference codes 1 to 2 Acknowledg me...

Страница 97: ...reaching a preset number of scans without information Parameter No Acknowledg ment None Command Description The command activates decoding This command can be used to deactivate the read ing gate Foll...

Страница 98: ...ut The logic state is specified i e an inverted logic is taken into account e g inverted logic and a state of High corresponds to a voltage of 0V at the switching output The values of the switching in...

Страница 99: ...output unit dimensionless I Switching input O Switching output P Passive Command OF Description This command may be used to configure the function of the switching inputs outputs 1 and 2 You may also...

Страница 100: ...opied unit dimensionless 0 Parameter data set in permanent memory 2 Default or factory parameter set 3 Operating parameter data set in volatile memory Target type Parameter set into which the data is...

Страница 101: ...unit length in bytes BCC Check sum calculated as specified under BCC type Acknowledg ment positive PT BCC type PS type Status Start Address parameter value Address 1 parameter value Address Address pa...

Страница 102: ...parameter differences between the default and the permanently saved parameter set 23 Output of the parameter differences between the default parameter set and the operating parameter set saved in vol...

Страница 103: ...AM Status Mode of parameter processing without function here unit dimensionless 0 No reset after parameter change no further parameters 1 No reset after parameter change additional parameters follow 2...

Страница 104: ...host communication Send device to customer service Red flashing Communication error Check interface Red continuous light No communication Check interface Orange flashing Timeout Error on interface Che...

Страница 105: ...support together with a description Please register the merchandise concerned Simply register return of the merchandise on our website www leuze com under Contact Support Repair Service Returns To ens...

Страница 106: ...xit 0 Perpendicular beam exit 2 Front beam exit Optics N High Density N Near M Medium Density M Medium F Low Density F Far L Ultra Low Density L Long Range J Inkjet Optics Scanning principle S Single...

Страница 107: ...1 N 102 D With N optics and display 50116390 BCL 308i R1 M 102 D With M optics and display 50116386 BCL 308i R1 F 102 D With F optics and display 50116382 Single line scanner with deflecting mirror BC...

Страница 108: ...type overview Type designation Description Part no MS 308 Connector hood for BCL 308i 50114823 MK 308 Terminal hood for BCL 308i 50116466 ME 308 103 Connection hood for BCL 308i 3 x M12 50131255 ME 3...

Страница 109: ...GmbH Co KG BCL 308i 107 13 7 Accessory Reflector for AutoReflAct Type designation Description Part no Reflective tape no 4 100 x 100 mm Reflective tape as reflector for AutoReflAct operation 50106119...

Страница 110: ...distributor or service organization should repairs be required The addresses can be found on the inside of the cover and on the back 14 3 Disassembling packing disposing Repacking For later reuse the...

Страница 111: ...FORM FEED Form feed CR 13 0D 15 CARRIAGE RETURN Carriage return SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL...

Страница 112: ...Closed parenthesis 42 2A 52 ASTERISK Asterisk 43 2B 53 PLUS Plus sign 44 2C 54 COMMA Comma 45 2D 55 HYPHEN MINUS Hyphen 46 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number...

Страница 113: ...l letter W 87 57 127 W Capital letter X 88 58 130 X Capital letter Y 89 59 131 Y Capital letter Z 90 5A 132 Z Capital letter 91 5B 133 OPENING BRACKET Opening bracket 92 5C 134 REVERSE SLANT Reverse s...

Страница 114: ...r u 117 75 165 u Lower case letter v 118 76 166 v Lower case letter w 119 77 167 w Lower case letter x 120 78 170 x Lower case letter y 121 79 171 y Lower case letter z 122 7A 172 z Lower case letter...

Страница 115: ...0 S Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 1122334455 135AC A121314A abcde leuze 23456 2 78901 1 3456 7890 1 122334 455666 77889 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code ty...

Страница 116: ...dul 0 5 6677889900 Modul 0 5 246BD Modul 0 5 A151617A Modul 0 5 fghij Modul 0 5 LEUZE SC 4 98765 43219 0 8 SC 6 9876 5430 SC2 0 099887 766550 44332 Code type 01 Interleaved 2 of 5 Code type 02 Code 39...

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