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Diagnostics and troubleshooting

Leuze electronic

AMS 358

TNT

35/7-2

10.1.2

Diagnostics

The diagnostics function is activated by selecting the

Diagnostics

menu item. The ESC

button

deactivates the diagnostics function and clears the contents of the recordings.

The recorded diagnostic data are displayed in 2 fields. In the upper half of the display, status
messages of the AMS and the bar graph are displayed. The lower half contains information
that assists in a Leuze-internal evaluation.

Use the up/down buttons

to scroll in the bottom half between various displays. The

contents of the scrollable pages are intended solely for Leuze for internal evaluation.

The diagnostics have no influence on the communication to the host interface and can be
activated during operation of the AMS 358

10.1.3

Expanded diagnostics

The

Expanded diagnostics

menu item is used for Leuze-internal evaluation.

10.2

General causes of errors

The LEDs for PWR and Net are designed as bicolor LEDs. A change in color from red/green
and a static/flashing display facilitate further diagnostics.

After power ON, a test of the Power LED and Net LED is performed in the following sequence:

LEDs off.

LEDs are switched to green for approx. 0.25 s.

LEDs are switched to red for approx. 0.25 s.

LEDs off.

This is followed by the status display for the power LED (see chapter 9.3) and the Net LED.

ESC

IO1

LSR

PLB

IO2 TMP

ATT

ERR

Pos. current: --------
Pos. min.:

--------

Pos. max.:

--------

Содержание AMS 358i

Страница 1: ...AMS 358i Optical Laser Measurement System EtherNet IP T E C H N I C A L D E S C R I P T I O N en 01 2011 04 50113351...

Страница 2: ...nt 38 044 4961818 C Illies Co Ltd Tel Int 81 3 3443 4143 Fax Int 81 3 3443 4118 Profa Tech Ltd Tel Int 254 20 828095 6 Fax Int 254 20 828129 Leuze electronic Co Ltd Tel Int 82 31 3828228 Tel Int 45 48...

Страница 3: ...raph for the reception level Activated interface Measurement value No entries can be made via the display See Indicators in the display on page 40 Parameter Parameter handling EtherNet IP Position val...

Страница 4: ...IP network 11 3 3 Display 11 3 4 AMS 358i on EtherNet IP 11 4 Specifications 15 4 1 Specifications of the laser measurement system 15 4 1 1 General specificationsAMS 358i 15 4 1 2 Dimensioned drawing...

Страница 5: ...or 33 6 4 1 General information 33 6 4 2 Mounting the reflector 33 6 4 3 Table of reflector pitches 36 7 Electrical connection 37 7 1 Safety notices for the electrical connection 37 7 2 PWR voltage su...

Страница 6: ...Class 103 Switching inputs outputs 73 9 7 6 Class 104 Behavior in the case of error 76 9 7 7 Class 105 Velocity monitoring 78 9 7 8 Class 4 Assembly 81 10 Diagnostics and troubleshooting 87 10 1 Serv...

Страница 7: ...connector 93 11 4 4 Accessory ready made cables for voltage supply 94 11 4 5 Accessory ready made cables for EtherNet IP 95 12 Maintenance 97 12 1 General maintenance information 97 12 2 Repairs serv...

Страница 8: ...tes text passages containing important information 1 2 Declaration of conformity The AMS 358i absolute measuring optical laser measurement system was designed and manufactured in accordance with appli...

Страница 9: ...o the receiving element of the laser measurement system The AMS 358i uses the propagation time of the light to calculate the distance to the reflector The high absolute measurement accuracy of the las...

Страница 10: ...nce with the applicable safety standards They correspond to the state of the art 2 3 Intended use The AMS 358i device series is an absolute measuring system based on laser technology The devices use a...

Страница 11: ...er radiation The AMS 358i operates with a red light laser of class 2 acc to EN 60825 1 If you look into the beam path over a longer time period the retina of your eye may be damaged Never look directl...

Страница 12: ...plate on the AMS 358i A Hazard warning logotype B Warning and certification plate C Name plate with part no version no date of manufacture and serial no For EtherNet based devices the MAC ID is speci...

Страница 13: ...e reflector 3 1 1 Mounting the device The laser is mounted on a vertical wall using 4 screws M5 Alignment is performed using 2 adjustment screws Adjust so that the laser light spot is positioned at th...

Страница 14: ...e display The display automatically switches to the display of the measurement values Use the up down buttons to the left of the display to read and change a wide range of data and parameters Dependin...

Страница 15: ...ctivate DHCP select ON Provided the DHCP server supplies the corresponding addresses the address fields for IP address network mask and gateway address are preset by the DHCP server Automatically assi...

Страница 16: ...xact description of the assemblies for input output and configuration please refer to chapter 9 7 The query cycle of the input and output assemblies is subsequently defined in the Module Properties Co...

Страница 17: ...ecessitates value entry in the corresponding parameter memory locations When using the configuration assembly the default parameters must also be entered in the corresponding memory locations see also...

Страница 18: ...mperature sensitivity 1ppm K Air pressure sensitivity 0 3ppm hPa Traverse rate 10m s Electrical data Supply voltage Vin 2 18 30VDC Current consumption without device heating 250mA 24VDC with device he...

Страница 19: ...EMC acc to EN 61000 6 2 and EN 61000 6 4 6 1 Statistical error 1 sigma minimum switch on time 2min 2 For UL applications only for use in Class 2 circuits acc to NEC 3 Switching off the laser diode du...

Страница 20: ...ronic 4 1 2 Dimensioned drawing AMS 358i Figure 4 1 Dimensioned drawing AMS 358i A M5 screw for alignment B Knurled nut with WAF4 hexagon socket and M5 nut for securing C Optical axis D Zero point of...

Страница 21: ...m operating range EtherNet IP interface 50113727 AMS 358i 300 300m operating range EtherNet IP interface 50113728 AMS 358i 40 H 40m operating range EtherNet IP interface integrated heating 50113729 AM...

Страница 22: ...e is found notify the post office or shipping agent as well as the supplier Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indicated o...

Страница 23: ...Mounting the device The AMS 358i and the corresponding reflector are mounted on two mutually opposing plane parallel flat walls or system parts For error free position measurement there must be an un...

Страница 24: ...When aligning please ensure that the knurled nut and the lock nut B in figure 5 2 are opened wide Attention To prevent the laser measurement system from moving out of alignment during continuous opera...

Страница 25: ...TNT 35 7 24V 5 2 1 Optional mounting bracket A mounting bracket for mounting the AMS 358i on a flat horizontal surface is available as an optional accessory Type designation MW OMS AMS 01 Part No 5010...

Страница 26: ...surementdistanceinmm x 0 01 Notice Please note that travel tolerances could cause the two laser light spots to move towards each other If both AMS 358i are optically separated from one another e g if...

Страница 27: ...onto the mechanism of the US AMS 01 deflector unit The mirror can be mounted for three deflection directions 1 Upward beam deflection 2 Beam deflection to the left 3 Beam deflection to the right The...

Страница 28: ...Installation and mounting 25 AMS 358i Leuze electronic 5 3 2 Dimensioned drawing of US AMS 01 deflector unit Figure 5 6 Dimensioned drawing of US AMS 01 deflector unit A Laser beam...

Страница 29: ...flector unit and the AMS 358i are mounted separately Notice When mounting make certain that the laser light spot of the AMS 358i is aligned in the center of the deflection mirror Figure 5 7 Photo and...

Страница 30: ...r size are provided as a function of the distance that is to be measured In any case the user must check to determine whether the recommendation is suitable for the respective application 6 2 Descript...

Страница 31: ...ce The mounting surface must be clean dry and free of grease Cutting the tape Cut with a sharp tool always on the side of the prism structure Cleaning Do not use any agents that act with a grinding ef...

Страница 32: ...ure 6 1 Dimensioned drawing of reflectors Part Reflective tape mm Reflector plate mm xL yL XL YL L Reflective tape 200x200 M 200 200 250 250 214 Reflective tape 500x500 M 500 500 550 550 514 Reflectiv...

Страница 33: ...0115020 50115021 50115022 Voltage supply 230VAC Power 100W 150W 500W Current consumption 0 5A 1A 2 5A Length of the supply line 2 m Size of the reflective tape 200x200mm 500x500mm 914x914mm Outer dime...

Страница 34: ...m Insulated base plate mm xL yL XL YL L Reflective tape 200x200 H 200 200 250 250 214 Reflective tape 500x500 H 500 500 550 550 514 Reflective tape 914x914 H 914 914 964 964 928 18 6 5 2 L 0 5 XL 1 TO...

Страница 35: ...le mounting of the AMS 358i the reflector size must accommodate any travel tolerances that may arise and the associated wandering of the light spot on the reflector Overview of reflector types Recomme...

Страница 36: ...achieve a base separation to the wall as well as the necessary pitch for avoiding surface reflection For further information see table 6 1 The reflector is provided with a 2m long connection cable for...

Страница 37: ...upwards Avoid a downward pitch as additional reflections may occur on the running rails chapter 6 4 3 gives the correct pitch with respect to the reflector size and thus the length of the spacers Refl...

Страница 38: ...e tapes H Figure 6 5 Mounting of heated reflectors Figure 6 6 Pitch of the heated reflector Pitch approx 1 Deflected surface reflection due to the pitch of the reflective tape Direct reflection from t...

Страница 39: ...aranteed if other reflectors are used Reflector type Pitch resulting from spacer sleeves 1 1 Spacer sleeves are included in the delivery contents of reflective tape M and H Reflective tape 200x200 S R...

Страница 40: ...device may only be connected by a qualified electrician Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected proper...

Страница 41: ...BUS IN Table 7 2 Pin assignments for BUS IN PWR 5 pin plug A coded Pin Name Remark 1 VIN Positive supply voltage 18 30VDC 2 I O 1 Switching input output 1 3 GND Negative supply voltage 0VDC 4 I O 2 S...

Страница 42: ...Name Remark 1 TD Transmit Data 2 RD Receive Data 3 TD Transmit Data 4 RD Receive Data Thread FE Functional earth housing BUS OUT TD 1 2 3 4 RD RD TD M12 socket D coded Service 5 pin socket A coded Pin...

Страница 43: ...icators in the display Status and warning messages in the display IO1 Input 1 or output 1 active Function depending on configuration IO2 Input 2 or output 2 active Function depending on configuration...

Страница 44: ...ar represents the ATT warning threshold The distance value remains valid and is output at the interfaces If no bar graph is available the PLB status information appears at the same time The measuremen...

Страница 45: ...voltage Flashing green Power LED flashes green LED function test for 0 25s after power up No measurement value output Voltage connected Self test running Initialization running Parameter download runn...

Страница 46: ...for 0 25s after power up Time out in bus communication Red continuous light Net LED red Double IP address Green red flashing Net LED flashes green red Self test LINK LED for BUS IN and BUS OUT A gree...

Страница 47: ...u level When one of the buttons is actuated the display illumination is activated for 10min Setting values If input of a value is possible the display looks like this Use the and buttons to set the de...

Страница 48: ...can be made via the display IO1 LSR PLB ENIP IO2 TMP ATT ERR 87 000m Status and measurement data main menu Display of status warning and error messages Status overview of the switching inputs outputs...

Страница 49: ...rd is assigned changes to the AMS 358i can only be made after the password is entered The master password 2301 bridges the individually set password OFF Password entry Configuration option of a four d...

Страница 50: ...nce Negative The measurement value begins at 0 and decreases with increasing distance Negative distance values may need to be compen sated with an offset or preset Positive Offset Output value measure...

Страница 51: ...ctive I O 2 Port config uration Input Output Defines whether I O 2 functions as an output or input Output Switching input Function No function preset teach laser ON OFF No function Activation Low acti...

Страница 52: ...ing may provide relief in the event of condensation problems There is no guarantee that no condensation will occur on the optics in the extended switch on switch off range due to the limited heating c...

Страница 53: ...vated To do this proceed as follows Service Status messages Diagnostics Expanded diagnostics Inthemainmenu presstheenterbuttontoenterthe Parameter menu Parameter Parameter handling EtherNet IP Positio...

Страница 54: ...y the control Attention If the configuration assembly function is not activated parameters set manually via the display panel become active the moment parameter enabling is again deactivated on the AM...

Страница 55: ...enabling is deactivated all changes made on the display are overwritten by the configuration assembly see above If a new password has been assigned this too is overwritten by the password defined in t...

Страница 56: ...data For this purpose EtherNet IP does not use TCP but rather UDP User Datagram Protocol via IP Internet Protocol This protocol is much more compact and supports multicast as well as unicast messages...

Страница 57: ...er through the explicit and implicit messaging services described above Serving as the common configuration basis within CIP is the EDS file Electronic Data Sheet The EDS file of the AMS 358i contains...

Страница 58: ...a DHCP or BootP If automatic address assignment via DHCP BootP is desired DHCP BootP must be acti vated via the display panel of the AMS 358i see also below Note Basic operation of the display is desc...

Страница 59: ...rface Address Gateway Net mask DHCP activated Address 012345678 save Standard EtherNet interface Address Gateway Net mask DHCP activated Gateway 012345678 save Standard EtherNet interface Address Gate...

Страница 60: ...the AMS 358i All AMS 358i data can be called up via the object instance and attribute addresses described in the following The EDS file makes available input and output assemblies for implicit real ti...

Страница 61: ...trical connection Notice For contacting BUS IN and BUS OUT we recommend our ready made EtherNet cable see chapter 11 4 5 Accessory ready made cables for EtherNet IP M12 socket D coded M12 socket D cod...

Страница 62: ...ault in the EDS file The assembly automatically communi cates its inputs and outputs to the control Further information on the assemblies can be found in chapter 9 7 4 and chapter 9 7 8 Notice In the...

Страница 63: ...ocations to the parameter value 0 zero When using the configuration assembly it is therefore mandatory that the individual parameters be manually transferred from the manual see chapter 9 7 8 5 Config...

Страница 64: ...s defined by Leuze electronic as an encoder According to ODVA the AMS 358i is assigned number 34D 22H 9 7 1 3 Product code The product code is an ID assigned by Leuze electronic that has no further im...

Страница 65: ...ion of the product Devices with the same product code may have different product names 9 7 1 8 State This attribute contains information about the current status of the AMS358i 9 7 1 9 Configuration C...

Страница 66: ...sition format 16 ENGUNIT 8707 see below Set 24 Velocity value 32 DINT 0 999 999 999 999 Get 25 Velocity format 16 ENGUNIT 2064 see below Set 26 Velocity resolution 32 UDINT 1000 1 50 000 Set 41 Operat...

Страница 67: ...owing parameters Notice If the position format is changed from metric to inch the velocity format is automatically internally converted to hundredths of an inch per second If the position format is ch...

Страница 68: ...eter 2068 the entry is made in mm 100s for parameter 2069 the entry is made in inch 1000s 9 7 2 8 Operating status direction counting Attribute 41 Attribute 41 is the acknowledgment of the AMS 358i to...

Страница 69: ...ute 45 shows which alarms specified by the position sensor object are supported by the AMS 358i Bit 0 1 PLB alarm is supported by the AMS 358i Bit 1 1 ERR alarm is supported by the AMS 358i Bit 2 to b...

Страница 70: ...ject are supported by the AMS 358i Bit 13 1 TMP warning is supported by the AMS 358i Bit 14 1 LSR warning is supported by the AMS 358i Bit 15 1 ATT warning is supported by the AMS 358i Bit 0 to bit 12...

Страница 71: ...8 Preset status Attribute 102 The attribute specifies whether the preset function is activated 1 preset active 0 preset inactive 9 7 2 19 Preset toggle Attribute 103 The attribute is toggled after the...

Страница 72: ...s large enough 100 mm s to register a movement 0 cur velocity 100 mm s 1 cur velocity 100 mm s 9 7 2 23 Free resolution Attribute 107 The free resolution refers to parameters 2048 and 2052 in attribut...

Страница 73: ...te 1 The attribute can be used to configure the language that appears in the display The following table provides information on the languages available for selection 9 7 3 2 Password protection Attri...

Страница 74: ...s attribute is used to activate extended heating control The extended heating control range of the internal device heating may prevent condensation from forming on the optics of the AMS 358i The inter...

Страница 75: ...g to an arbitration cycle defined in the EtherNet IP scanner No individual assemblies can be created by the customer since these are a component of the EDS file supplied by Leuze A detailed descriptio...

Страница 76: ...Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 103 1 1 Function I O input output 8 BYTE 1 0 1 Set 2 Activation high low active 8 BYTE 0 0 1 Set 3 Output functi...

Страница 77: ...t in the AMS 358i Bit 0 preset teach The switching input responds to the edge set in attribute 2 The preset value is accepted at the position at which the switching input detects an edge change as def...

Страница 78: ...or PLB messages For instance 2 attribute 3 the default is defined as 56d 00 38h 0000 0000 0011 1000b This means that at the output PIN 4 an edge change occurs as defined in attribute 2 with the LSR o...

Страница 79: ...ast valid value 1 value 0 9 7 6 2 Error delay position status Attribute 2 The attribute specifies whether the PLB status bit implausible measurement value is set immediately or after the error delay t...

Страница 80: ...attribute 1 is output The error delay time is specified in milliseconds ms and must be a value between 100 and 1000 9 7 6 5 Velocity in the case of error Attribute 5 The attribute specifies which vel...

Страница 81: ...velocity limit value 4 Object class 105 69H Service Get_Attribute_Single Set_Attribute_Single Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 105 1 1 Enable 8 B...

Страница 82: ...the range end is 5000 the direction dependent check is only performed in the direction from 5500 to 5000 The limit value is not active in the opposite direction If the check is independent of directi...

Страница 83: ...7 6 Velocity limit value limit value range start Attribute 6 The limit value is monitored beginning at this position The value is specified in mm or inch 100 If the values for range start and range e...

Страница 84: ...pecific assembly Byte 0 byte 3 position value Byte 4 AMS 358i status Byte 5 AMS 358i alarms and warnings Byte 6 Byte 7 reserved Path Designation Size in bit Data type Default dec Min dec Max dec Acces...

Страница 85: ...LSR 1 ON 0 OFF TMP 1 ON 0 OFF PLB 1 ON 0 OFF ERR 1 ON 0 OFF 6 0 0 0 0 0 0 0 0 7 0 0 0 0 0 0 0 0 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Path Designation Size in bit Data type Defaul...

Страница 86: ...two s complement Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 4 120 3 Preset value 32 DINT 21474836480 2147483648 Set Preset control 8 Byte 0 3 Set Reserved...

Страница 87: ...tered in the configuration assembly may therefore act only temporarily The next time the configuration assembly is automatically downloaded to the AMS 358i these explicitly transferred parameters are...

Страница 88: ...0 0 64 47 Velocity hysteresis high byte 0 0 0 0 0 0 0 0 00 48 105 1 6 Limit value range start low byte 0 0 0 0 0 0 0 0 00 49 Limit value range start 0 0 0 0 0 0 0 0 00 50 Limit value range start 0 0 0...

Страница 89: ...byte 0 0 0 0 0 0 0 0 00 83 Limit value range end 0 0 0 0 0 0 0 0 00 84 Limit value range end 0 0 0 0 0 0 0 0 00 85 Limit value range end high byte 0 0 0 0 0 0 0 0 00 86 105 4 1 Activation velocity mo...

Страница 90: ...status messages are written in a ring memory with 25 positions The ring memory is organized according to the FIFO principle No separate activation is necessary for storing the status messages Power O...

Страница 91: ...intended solely for Leuze for internal evaluation The diagnostics have no influence on the communication to the host interface and can be activated during operation of the AMS 358i 10 1 3 Expanded dia...

Страница 92: ...the BUS IN and BUS OUT connectors indicates the EtherNet IP connection status Green continuous light LINK LED green The link exists the hardware connection to the next connected participant is OK Yel...

Страница 93: ...figuration in the control TheAMS 358i isnotlistedinthescanlistofthemaster Net LED flashes green red The AMS 358i is not assigned to any master Check configuration in the control No EtherNet IP communi...

Страница 94: ...ng temperature outside of specification Ambient temperatures outside of the specified range In case of low temperatures remedy may be an AMS with heating If temperatures are too high provide cooling o...

Страница 95: ...terbus AMS Absolute Measuring System Type designation Description Part No AMS 358i 40 40m operating range EtherNet IP interface 50113725 AMS 358i 120 120m operating range EtherNet IP interface 5011372...

Страница 96: ...lective tape 200 x 200mm 50115020 Reflective tape 500x500 H Heated reflective tape 500 x 500mm 50115021 Reflective tape 914x914 H Heated reflective tape 914 x 914mm 50115022 Table 11 2 Overview of ref...

Страница 97: ...A coded Pin Name Core color 1 VIN brown 2 I O 1 white 3 GND blue 4 I O 2 black 5 FE grey Thread FE bare Operating temperature range in rest state 30 C 70 C in motion 5 C 70 C Material sheathing PVC B...

Страница 98: ...herNet IP connection cable open cable end Cable designation KB ET SA Accessories M12 EtherNet IP connection cable with both sided D coded M12 plug Cable designation KB ET SSA Accessories EtherNet IP c...

Страница 99: ...50106739 KB ET 5000 SA Cable length 5m 50106740 KB ET 10000 SA Cable length 10m 50106741 KB ET 15000 SA Cable length 15m 50106742 KB ET 20000 SA Cable length 20m 50106743 KB ET 25000 SA Cable length 2...

Страница 100: ...e device except where expressly described in this operating manual are not authorized The device must not be opened Failure to comply will render the guarantee void Warranted features cannot be guaran...

Страница 101: ...OMS Dimensioned drawing 26 Deflector unit US AMS 01 Dimensioned drawing 25 Description of functions 6 Device type 61 DHCP 12 Diagnostics 87 Dimensioned drawing of AMS 3xxi 17 Direction counting 64 Dir...

Страница 102: ...m deflector unit 24 Mounting bracket optional 22 Mounting distances 23 Movement status 69 N Name plate 9 Name plates 19 Net LED 43 O Offset value 69 Operating principle 10 Operating status direction c...

Страница 103: ...40 ATT 90 ERR 91 PLB 90 TMP 91 Status display in the display 90 Status Displays 42 Status messages 87 Storage 19 Storage temperature 16 Supply voltage 15 Supported alarm 66 Supported warnings 67 Surfa...

Страница 104: ...ve Offset Value input Preset Value input Error delay ON OFF Position value in the case of error Last valid value zero Free resolution value 5 50000 I O I O 1 Port configuration Input Output page 48 Sw...

Страница 105: ...Display background 10 minutes ON Display contrast Weak Medium Strong Service RS232 Baud rate 57 6kbit s 115 2kbit s Format 8 e 1 8 n 1 Language selection Deutsch English Espa ol Fran ais Italiano pag...

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