background image

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25LM

S

E

  

 

12/2014

 

4

 

ELECTRICAL

 

CONNECTION

 

The

 

voltage

 

(Volt)

 

and

 

power

 

(Ampere)

 

are

 

displayed

 

on

 

a

 

label

 

on

 

the

 

electrical

 

control

 

box

 

to

 

avoid

 

any

 

incorrect

 

connection.

 

Refer

 

to

 

these

 

before

 

connecting

 

the

 

power.To

 

avoid

 

electrical

 

shocks,

 

make

 

sure

 

the

 

ground

 

power

 

supply

 

is

 

functioning

  

properly.

 

VACUUM

 

CONNECTION

 

A

 

connection

 

on

 

a

 

vacuum

 

dust

 

extractor

 

is

 

located

 

on

 

the

 

carriage.

 

The

 

Lavina®25LM

S

E

 

machine

 

does

 

not

 

include

 

a

 

vacuum

 

dust

 

extractor.

 

The

 

customer

 

must

 

purchase

 

the

 

vacuum

 

dust

 

extractor

 

separately.

 

The

 

hose

 

of

 

the

 

vacuum

 

extractor

 

must

 

be

 

Ø

 

50

 

mm

 

and

 

can

 

be

 

glided

 

over

 

the

 

pipe.

 

The

 

vacuum

 

dust

 

extractor

 

must

 

be

 

adapted

 

for

 

floor

 

grinders

 

and

 

have

 

a

 

minimum

 

air

 

displacement

 

of

 

320m3/h

 

with

 

a

 

negative

 

vacuum

 

of

 

21

 

kPa.

   

TECHNICAL

 

DATA

 

CE

CERTIFICATION

  

The

 

Lavina

®

25LM

S

E

 

machine

 

is

 

designed

 

to

 

operate

 

correctly

 

in

 

an

 

electromagnetic

 

atmosphere

 

of

 

industrial

 

type

 

and

 

is

 

equipped

 

with

 

all

 

the

 

mechanical

 

and

 

electrical

 

safety

 

protections

 

in

 

conformity

 

with

 

the

 

following

 

European

 

CEE

 

rules

 

and

 

regulations:

 

The

 

Lavina

®

25LM

S

E

 

machine

 

complies

 

with

 

the

 

Safety

 

Directive

 

for

 

machines

 

2006/42/EC,

 

the

 

EMC

 

Directive

 

2004/108/EC

 

and

 

the

 

Low

 

Voltage

 

Directive

 

2006/95/EC.

  

Also

 

complies

 

with

 

the

 

norms

 

in

 

use

 

BDS

 

EN

 

ISO

 

12100,

 

BDS

 

EN

 

13862,BDS

 

EN

 

ISO

 

13857,

 

BDS

 

EN

 

349,

 

BDS

 

EN

 

ISO

 

13850,BDS

 

EN

 

13732

1,

 

BDS

 

EN

 

953,

 

BDS

 

EN

 

ISO

 

13849

1,BDS

 

EN

 

1037,

 

BDS

 

EN

 

ISO

 

5349

1,

 

BDS

 

EN

 

ISO

 

11201,

 

BDS

 

EN

 

ISO

 

3744,BDS

 

EN

 

1033:2002,

 

BDS

 

EN

 

60204

1,BDS

 

EN

 

1837,

 

BDS

 

EN

 

61000

6

4,

 

BDS

 

EN

 

61000

6

2,

 

BDS

 

EN

 

61000

4

2,

 

BDS

 

EN

 

61000

4

4,

 

BDS

 

EN

 

61000

4

5,BDS

 

EN

 

61000

4

11,

 

BDS

 

EN

 

55016

2

1

 

Test

 

results

 

are

 

a

 

part

 

of

 

the

 

machine’s

 

technical

 

information

 

and

 

can

 

be

 

sent

 

upon

 

a

 

special

 

request.

 

The

 

machine

 

is

 

delivered

 

with

 

the

 

CE

 

mark

 

exposed

 

and

 

provided

 

with

 

a

 

EC

 

declaration

 

of

 

conformity.

 

VIBRATIONS

 

The

 

measured

 

vibration

 

value

 

on

 

the

 

surface

 

of

 

gripping

 

in

 

case

 

of

 

guiding

 

the

 

machine

 

is

  

a

hw

=3,42m/s

2

.

 

The

 

measurement

 

is

 

made

 

in

 

accordance

 

with

 

the

 

BDS

 

EN

 

ISO

 

1033

 

and

 

BDS

 

EN

 

ISO

 

5349

1.

 

SONOROUS

 

EMISSIONS

 

The

 

maximum

 

noise

 

level

 

at

 

distance

 

of

 

the

 

machine

 

of

  

1m

 

in

 

case

 

of

  

working

 

at

 

idle

 

does

 

not

 

exceed

 

70

 

dB(A).

 

The

 

measurement

 

is

 

made

 

in

 

accordance

 

with

 

the

 

BDS

 

EN

 

ISO

 

11201

 

and

 

BDS

 

EN

 

ISO

 

3744.

 

LABEL

 

DATA

 

The

 

data

 

on

 

the

 

label

 

provides

 

the

 

correct

 

voltage

 

and

 

kW

 

(needed

 

for

 

operational

 

purposes);

 

Weight

 

(needed

 

for

 

transportation

 

purposes);

 

production

 

year

 

and

 

serial

 

number

 

(needed

 

for

 

maintenance

 

purposes).

  

CUSTOMER

 

SERVICE

 

For

 

customer

 

assistance

 

and

 

technical

 

support

 

call

 

your

 

local

 

distributor

 

or

 

call

 

Superabrasive

 

Ltd.

 

or

 

visit

 

us

 

at:

 

www.superabrasive.com

 

,

 

where

 

you

 

can

 

download

 

a

 

copy

 

of

 

this

 

manual.

  

2.

 

SAFETY

 

INSTRUCTIONS

 

RECOMMENDED

 

USE

 

 

The

 

Lavina®25LM

S

E

 

machine

 

is

 

designed

 

and

 

manufactured

 

to

 

grind

 

and

 

polish

 

concrete,

 

terrazzo,

 

and

 

natural

 

stone

 

floors.

 

It

 

can

 

be

 

used

 

for

 

renovations

 

as

 

well

 

as

 

for

 

polishing.

 

The

 

machine

 

is

 

designed

 

for

 

dry

 

or

 

wet

 

use.

 

When

 

using

 

it

 

dry,

 

use

 

a

 

vacuum

 

of

 

appropriate

 

size.

 

For

 

more

 

information,

 

please

 

refer

 

to

 

the

 

chapter

 

on

 

handling

 

the

 

vacuum

 

connection.

  

 
 
 

PROHIBITED

 

USE

 

 

 

The

 

machine

 

MUST

 

NOT

 

be

 

used:

 

For

 

applications

 

different

 

from

 

the

 

ones

 

stated

 

in

 

the

 

General

 

Descriptions

 

chapter.

  

For

 

not

suitable

 

materials,

  

in

 

environments

 

which:

 

Possess

 

risk

 

of

 

explosion,

 

Possess

 

high

 

concentration

 

of

 

powders

 

or

 

oil

 

substances

 

in

 

the

 

air,

 

Possess

 

risks

 

of

 

fire

 

Feature

 

inclement

 

conditions,

 

possess

 

electromagnetic

 

radiation.

 

 

Lavina®

 

25LM

S

E

 

Voltage/Hz

 

3

 

ph

 

x

 

380V

 

50

60Hz

Amperage

 

Max

 

30

 

Amps

Power

 

11

 

kW

 

15

 

HP

Tool

 

holder

 

rpm

 

300

1100

 

rpm

Working

 

width

 

655

 

mm

 

25”

Tool

 

diameter

 

(QC

 

Plate)

 

3x

 

225

 

mm

 

3x

 

9”

Weight

 

315

 

kg

 

695

 

lbs

 

Grinding

 

pressure

 

169

 

kg

 

370

 

lbs

Additional

 

weight

 

max

 

2x

 

29

 

kg

 

max

 

2x

 

64

 

lbs

Application

 

wet

 

and

 

dry

Vacuum

 

hose

 

port

 

Yes

Water

 

tank

 

capacity

 

20

 

l

 

5.2

 

gal

Water

 

feed

 

with

 

pump

 

(peripheral

 

and

 

front)

Cable

 

length

 

17.4

 

m

 

57

 

ft

Machine

 

LxWxH

 

1880x690x1180

 

mm

76x27.2x46.5”

Packing

 

LxWxH

 

on

 

skid

 

1150x730x1660

 

mm

45.3x28.7x60.2”

Packing

 

LxWxH

 

Crate

 

1

 

1150x730x1100

 

mm

45.3x28.7x43.3”

+

 

Crate

 

2

 

1150x730x

  

900

 

mm

45.5x28.7x35.4”

Drive

 

unit

 

370W

 

0.41HP

Содержание L25LM-S-E

Страница 1: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 LAVINA L25LM S E User Manual www superabrasive com factory superabrasive com...

Страница 2: ...ENANCE AND INSPECTION Cleaning 13 Check Daily 13 Check And Replace After The First 15 Working Hours 13 Check Every 200 Working Hours 13 Check Every 400 Working Hours 13 Vacuum 13 Water Leaks 13 Mechan...

Страница 3: ...nvolved MACHINE CHARACTERISTICS The Lavina 25LM S E machine is made of two main component sections MAIN DESIGN The two main component sections are the carriage and the main head The handle Fig 1 1 on...

Страница 4: ...e is ahw 3 42m s2 The measurement is made in accordance with the BDS EN ISO 1033 and BDS EN ISO 5349 1 SONOROUS EMISSIONS The maximum noise level at distance of the machine of 1m in case of working at...

Страница 5: ...power supply must also be inspected Perform general daily inspections of the machine and inspect the machine before each use Always inspect the safety devices Mount the security plate and the QuickCh...

Страница 6: ...e see Fi g 3 6 The eyebolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Always use hoisting equipment rated for 300 kg or 660 lbs ADJ...

Страница 7: ...r reducing the water flow to the working area in front of the machine or under the main head cover of the machine only for machines produced afterJan 1 2014 ADJUSTING AND MOUNTING TOOLS Mount the tool...

Страница 8: ...and instead switch on the vacuum unit Finally hold the machine firmly and push the start button 12 turn the switch 15 in forward position and start switch 16 in start position OPERATING THE MACHINE G...

Страница 9: ...tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00 00 TOOL HOLDER KEY The tool holder key Fig...

Страница 10: ...s They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing f...

Страница 11: ...14 11 7 EXPLODED VIEW LAVINA 25LM S E GENERAL EXPLODED VIEW FIG 7 1 LAVINA 25LM S E TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 25LM S E PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 25LM S E TOP COVER EX...

Страница 12: ...TOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 25LM S E BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 25LM S E PULLEY UNITS EXPLODED VIEW FIG 7 7 LAVINA 25LM S E CARRIAGE EXPLODED VIEW FIG 7 8 LAVINA 25LM S E...

Страница 13: ...cover Fig 8 2 that allows for fast and easy control and correction of the belt It is recommended that the tension of the belt be tested after the first 15 hours and tightened if necessary For the cor...

Страница 14: ...AVINA 25LM S E ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 Volt LAVINA 25LM S E ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 8 3 Figure 8 4 The motor is connected in Star 380 V...

Страница 15: ...and the spiders the tool holder has to be dismounted Remove the countersunk screws on top of the buffer Fig 9 2 1 Take the disc off Fig 9 2 2 the spider can be removed or replaced Fig 9 2 3 By loosen...

Страница 16: ...eight holders so you can dismount the top cover Fig 9 3 5 9 4 TENSIONING USED PLANETARY BELT Noticing a loss of speed in planetary movement could mean that the belt for planetary movement needs replac...

Страница 17: ...ry head so the belt can slide Fig 9 5 8 Do not forget to lock the tensioning device Fig 9 5 9 9 6 CHECKING THE TENSION OF THE BELT Open the cover to reach check the belt and tension device Fig 9 6 1 W...

Страница 18: ...ushing out Fig 9 7 4 push key out Fig 9 7 5 now the washer releases Fig 9 7 6 dismount sealer cap Fig 9 7 7 Fig 9 7 8 the pulley can be released with two crowbars but do not use excessive force Fig 9...

Страница 19: ...top of the pulley before mounting 9 8 MOUNTING THE BELT See here the schematic of the belt on the pulleys Fig 9 8 1 To dismount mount the belt follow the tensioning instructions in the chapter Checkin...

Страница 20: ...brasive User Manual Original Language Lavina 25LM S E 12 2014 20 9 10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technical M...

Страница 21: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 21...

Страница 22: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 22...

Страница 23: ...Superabrasive Superabrasive reserves the right to inspect and make a final decision on any machine returned under this warranty This warranty applies to new used and demo machines Superabrasive does...

Страница 24: ...2 25LM S E 7 MAR8 90 Tube 1 25LM S E 8 MAR8 120 Tube 1 25LM S E 9 L25GS 03 00 00 Pin Assembly 2 25LM S E 10 L20SPS 05 00 00 00 Guard Assembly 1 13 1 LAVINA 25LM S E GENERAL PARTS FOR MACHINES PRODUCED...

Страница 25: ...8 1 H766 21 Knob Bolt 1 L25L S E 19 L25S 15 00 23 Inspection Cover 1 L25L S E 20 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25LM S E COVER PARTS 1 FOR MACHINES PRODUCED AFTER JAN 1 2014 Model No Item No...

Страница 26: ...6 M5DIN127B Spring Washer 4 25LM S E 7 M5DIN934 Nut 4 25LM S E 8 L25SPS 04 01 00 00 Vacuum Port 1 25LM S E 9 M5X16DIN84A Screw 3 13 4 LAVINA 25LM S E PLANETARY DRIVE PARTS Model No Item No Description...

Страница 27: ...16X35DIN933 Bolt 4 25LM S E 5 L25L 10 00 26 Main space bushing 1 25LM S E 6 D4X2X270 Seal 1 25LM S E 7 L25LS 15 01 00 Base Plate 1 25LM S E 8 L25P 01 03 00 09 Flange 1 25LM S E 9 M5DIN7980 Spring Wash...

Страница 28: ...ley Unit 1 25LM S E 11 TWVA01200 V Ring Type A 3 25LM S E 12 A10013943 Retaining Ring 1 13 8a LAVINA 2L5M S E PULLEY UNIT ASSEMBLY Model No Item No Description Pcs 25LM S E 1 L25LS 16 00 03 Flange 1 2...

Страница 29: ...el No Item No Description Pcs 25M S E 1 L25LSE 22 00 00 Guard for control box 1 25M S E 2 L25G 23 00 00 Handle Assembly 1 25M S E 3 L32R 27 10 00 Wheel 2 25M S E 4 A58194 Swivel Bolt 1 25M S E 5 M10 x...

Страница 30: ...wivel Bolt for Lamp Unit 1 25M S E 10 A33 10 00 Tank 1 25M S E 11 L25P 02 00 00 01 Top Bracket 1 25M S E 12 M5UN732 Washer 1 25M S E 13 T34391 Knob Bolt 1 25M S E 14 1040 Water Pump 1 25M S E 15 L32R...

Страница 31: ...On Button 1 25M S HV 8 L20NS 30 11 02 Rail 2 24 L25LMS 30 02 00 Electrical Box 1 25M S HV 9 L25LHVS 30 11 02 Circuit Breaker 1 24 1 L25LMS 30 02 01 Emergency Stop Button 1 25M S HV 10 L20NS 30 11 04 R...

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