background image

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25LM

S

E

  

 

12/2014

 

5

 

 

PREPARATION

 

FOR

 

WORK

 

Make

 

sure

 

that:

 

You

 

have

 

closed

 

the

 

work

 

area,

 

so

 

that

 

no

 

persons

 

unfamiliar

 

with

 

operating

 

the

 

machine

 

can

 

enter

 

the

 

area.

 

The

 

tool

 

plate

 

and

 

tools

 

are

 

adjusted

 

to

 

the

 

machine

 

properly.

 

There

 

are

 

no

 

missing

 

parts

 

of

 

the

 

machine.

 

The

 

machine

 

is

 

in

 

upright

 

working

 

position.

 

The

 

protection

 

devices

 

are

 

working

 

properly.

 

The

 

electrical

 

cable

 

is

 

free

 

to

 

move

 

and

 

follow

 

the

 

machine

 

easily.

 

In

 

order

 

to

 

keep

 

the

 

electrical

 

cable

 

from

 

being

 

damaged,

 

no

 

vehicle

 

should

 

cross

 

the

 

zone

 

where

 

electrical

 

cables

 

are

 

situated.

 

PROTECTION

 

DEVICES

 

 

 

The

 

machine

 

is

 

equipped

 

with

 

several

 

protection

 

devices

 

including

 

the

 

following:

  

An

 

emergency

 

stop

 

button

 

A

 

protection

 

skirt

 

and

 

a

 

hood

 

for

 

protecting

 

the

 

tool

 

plates.

 

These

 

devices

 

protect

 

the

 

operator

 

and/or

 

other

 

persons

 

from

 

potential

 

injuries.

 

Do

 

not

 

remove

 

them.

 

On

 

contrary,

 

before

 

using

 

the

 

machine,

 

please

 

ensure

 

that

 

all

 

protective

 

devices

 

are

 

mounted

 

and

 

function

 

properly.

 

The

 

security

 

plate

 

prevents

 

the

 

QuickChange

 

pads

 

from

 

loosening

 

during

 

work.

  

ARREST

 

FUNCTIONS

 

 

 

Functions

 

of

 

arresting

 

of

 

the

 

machine

 

are

 

following:

 

Button

 

to

 

s

 

top

 

the

 

mo

 

tor

 

(category

 

1)

 

Emergency

 

button

 

(category

 

1)

 

SAFE

 

USE

 

 

 

 

The

 

Lavina®25LM

S

E

 

is

 

designed

 

to

 

eliminate

 

all

 

risks

 

correlated

 

with

 

its

 

use.

 

However,

 

it

 

is

 

not

 

possible

 

to

 

eliminate

 

the

 

risks

 

of

 

eventual

 

accident

 

with

 

the

 

machine.

 

Unskilled

 

or

 

uninstructed

 

operator

 

may

 

cause

 

correlated

 

residual

 

risks.

  

Such

 

risks

 

are:

 

Position

 

Risks

 

due

 

to

 

operator’s

 

incorrect

 

working

 

position

 

Tangling

 

up

 

Risks

  

due

 

to

 

wearing

 

inappropriate

 

working

 

clothes

 

Training

 

Risks

 

due

 

to

 

lack

 

of

 

operational

 

training

 

NOTE

:

 

In

 

order

 

to

 

reduce

 

all

 

consequences

 

of

 

the

 

above

mentioned

 

risks,

 

we

 

advise

 

that

 

ma

 

chi

 

ne

 

operator’s

 

follow

 

the

 

instructions

 

in

 

the

 

manual

 

at

 

all

 

times.

 

RESIDUAL

 

RISKS

   

 

 

During

 

the

 

normal

 

operating

 

and

 

maintenance

 

cycles,

 

the

 

operator

 

is

 

exposed

 

to

 

few

 

residual

 

risks,

 

which

 

cannot

 

be

 

eliminated

 

due

 

to

 

the

 

nature

 

of

 

the

 

operations.

  

BEFORE

 

YOU

 

BEGIN

 

 

 

Working

 

area

 

must

 

be

 

clear

 

from

 

any

 

debris

 

or

 

objects.

  

A

 

first

time

 

operator

 

must

 

always

 

read

 

the

 

manual

 

and

 

pay

 

attention

 

to

 

all

 

safety

 

instructions.

 

All

 

electric

 

connections

 

and

 

cables

 

must

 

be

 

inspected

 

for

 

potential

 

damages.

 

Ground

 

wire

 

system

 

of

 

the

 

power

 

supply

 

must

 

also

 

be

 

inspected.

 

Perform

 

general

 

daily

 

inspections

 

of

 

the

 

machine

 

and

 

inspect

 

the

 

machine

 

before

 

each

 

use.

 

Always

 

inspect

 

the

 

safety

 

devices:

 

Mount

 

the

 

security

 

plate

 

and

 

the

 

QuickChange

 

pads

 

The

 

emergency

 

break

 

must

 

be

 

clear

 

and

 

working.

 

The

 

tool

 

protector

 

must

 

be

 

working

 

 

 

The

 

machine

 

must

 

be

 

clean

 

Never

 

operate

 

the

 

machine

 

in

 

the

 

rain!

 

Confirm

 

that

 

there

 

are

 

no

 

missing

 

parts

 

especially

 

after

 

transportation,

 

repair,

 

or

 

maintenance.

 

Before

 

filling

 

the

 

water

 

tank

 

with

 

water

 

make

 

sure

 

that

 

the

 

machine

 

is

 

not

 

working

 

and

 

the

 

main

 

switch

 

is

 

turned

 

off.

  

Before

 

turning

 

on

 

the

 

machine

 

make

 

sure

 

that

 

the

 

base

 

is

 

Placed

 

on

 

the

 

floor,

 

the

 

machine

 

MUST

 

NOT

 

be

 

in

 

an

 

upright

 

position

 

when

 

turned

 

on!

 

OPERATING

 

MACHINE

 

 

 

When

 

operating

 

the

 

Lavina®25LM

S

E,

 

make

 

certain

 

that

 

there

 

is

 

no

  

one,

 

but

 

you

 

around

 

the

 

machine.

 

Never

 

leave

 

the

 

machine

 

unattended

 

while

 

working.

  

The

 

electrical

 

cable

 

must

 

move

 

freely

 

and

 

must

 

be

 

damage

free.

 

The

 

water

 

hose

 

must

 

move

 

freely

 

and

 

must

 

be

 

damage

free.

 

Check

 

if

 

the

 

floor,

 

you

 

will

 

work

 

on,

 

is

 

not

 

too

 

uneven.

 

If

 

this

 

is

 

the

 

case,

 

it

 

may

 

cause

 

damage

 

to

 

the

 

machine.

  

After

 

Work

 

is

 

completed

   

 

Clean

 

the

 

machine

 

and

 

its

 

surroundings

 

properly

 

Empty

 

and

 

clean

 

the

 

water

 

tank

 

Unplug

 

the

 

ma

 

chi

 

ne

 

and

 

wind

 

up

 

the

 

electrical

 

cable

 

Store

 

the

 

machine

 

in

 

a

 

safe

 

place

 

THE

 

WORK

 

AREA

  

 

 

Make

 

certain

 

that

 

people

 

or

 

vehicles

 

do

 

not

 

enter

 

the

 

work

 

area.

 

Avoid

 

cables

 

and

 

hoses

 

being

 

in

 

the

 

way.

 

Always

 

check

 

the

 

floor

 

for

 

debris.

  

PERSONAL

 

PROTECTIVE

   

 

 

EQUIPMENT

 

(PPE)

 

 

 

 

 

 

Always

 

wear

 

safety

 

shoes

 

when

 

working

 

with

 

the

 

machine.

 

Always

 

wear

 

protectors

 

when

 

working

 

with

 

the

 

machine.

 

All

 

personnel

 

in

 

the

 

immediate

 

work

 

area

 

must

 

wear

 

safety

 

glasses

 

with

 

side

 

shields.

  

Always

 

wear

 

safety

 

gloves

 

when

 

changing

 

the

 

tools.

 

Always

 

wear

 

clothes

 

suitable

 

for

 

the

 

work

 

environment.

  

OPERATOR

 

 

 

 

The

 

Lavina®25LM

S

E

 

machine.

 

The

 

operator

 

must

 

know

 

the

 

machine’s

 

work

 

environment.

 

Only

 

one

 

operator

 

at

 

a

 

time

 

can

 

work

 

with

 

the

 

machine.

 

The

 

operator

 

must

 

be

 

properly

 

trained

 

and

 

well

 

instructed

 

prior

 

to

 

operating

 

the

 

machine.

  

The

 

operator

 

must

 

understand

 

all

 

the

 

instructions

 

in

 

this

 

manual.

 

The

 

operator

 

must

 

understand

 

and

 

interpret

 

all

 

the

 

drawings

 

and

 

designs

 

in

 

the

 

manual.

 

The

 

operator

 

must

 

know

 

all

 

sanitation

 

and

 

safety

 

regulations

 

pertaining

 

to

 

the

 

operation

 

of

 

the

 

Lavina

 

25LM

S.

 

The

 

operator

 

must

 

have

 

floor

 

grinding

 

experience.

 

The

 

operator

 

must

 

know

 

what

 

to

 

do

 

in

 

case

 

of

 

an

 

emergency.

  

The

 

operator

 

must

 

have

 

an

 

adequate

 

technical

 

knowledge

 

and

 

preparation.

Содержание L25LM-S-E

Страница 1: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 LAVINA L25LM S E User Manual www superabrasive com factory superabrasive com...

Страница 2: ...ENANCE AND INSPECTION Cleaning 13 Check Daily 13 Check And Replace After The First 15 Working Hours 13 Check Every 200 Working Hours 13 Check Every 400 Working Hours 13 Vacuum 13 Water Leaks 13 Mechan...

Страница 3: ...nvolved MACHINE CHARACTERISTICS The Lavina 25LM S E machine is made of two main component sections MAIN DESIGN The two main component sections are the carriage and the main head The handle Fig 1 1 on...

Страница 4: ...e is ahw 3 42m s2 The measurement is made in accordance with the BDS EN ISO 1033 and BDS EN ISO 5349 1 SONOROUS EMISSIONS The maximum noise level at distance of the machine of 1m in case of working at...

Страница 5: ...power supply must also be inspected Perform general daily inspections of the machine and inspect the machine before each use Always inspect the safety devices Mount the security plate and the QuickCh...

Страница 6: ...e see Fi g 3 6 The eyebolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Always use hoisting equipment rated for 300 kg or 660 lbs ADJ...

Страница 7: ...r reducing the water flow to the working area in front of the machine or under the main head cover of the machine only for machines produced afterJan 1 2014 ADJUSTING AND MOUNTING TOOLS Mount the tool...

Страница 8: ...and instead switch on the vacuum unit Finally hold the machine firmly and push the start button 12 turn the switch 15 in forward position and start switch 16 in start position OPERATING THE MACHINE G...

Страница 9: ...tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00 00 TOOL HOLDER KEY The tool holder key Fig...

Страница 10: ...s They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing f...

Страница 11: ...14 11 7 EXPLODED VIEW LAVINA 25LM S E GENERAL EXPLODED VIEW FIG 7 1 LAVINA 25LM S E TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 25LM S E PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 25LM S E TOP COVER EX...

Страница 12: ...TOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 25LM S E BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 25LM S E PULLEY UNITS EXPLODED VIEW FIG 7 7 LAVINA 25LM S E CARRIAGE EXPLODED VIEW FIG 7 8 LAVINA 25LM S E...

Страница 13: ...cover Fig 8 2 that allows for fast and easy control and correction of the belt It is recommended that the tension of the belt be tested after the first 15 hours and tightened if necessary For the cor...

Страница 14: ...AVINA 25LM S E ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 Volt LAVINA 25LM S E ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 8 3 Figure 8 4 The motor is connected in Star 380 V...

Страница 15: ...and the spiders the tool holder has to be dismounted Remove the countersunk screws on top of the buffer Fig 9 2 1 Take the disc off Fig 9 2 2 the spider can be removed or replaced Fig 9 2 3 By loosen...

Страница 16: ...eight holders so you can dismount the top cover Fig 9 3 5 9 4 TENSIONING USED PLANETARY BELT Noticing a loss of speed in planetary movement could mean that the belt for planetary movement needs replac...

Страница 17: ...ry head so the belt can slide Fig 9 5 8 Do not forget to lock the tensioning device Fig 9 5 9 9 6 CHECKING THE TENSION OF THE BELT Open the cover to reach check the belt and tension device Fig 9 6 1 W...

Страница 18: ...ushing out Fig 9 7 4 push key out Fig 9 7 5 now the washer releases Fig 9 7 6 dismount sealer cap Fig 9 7 7 Fig 9 7 8 the pulley can be released with two crowbars but do not use excessive force Fig 9...

Страница 19: ...top of the pulley before mounting 9 8 MOUNTING THE BELT See here the schematic of the belt on the pulleys Fig 9 8 1 To dismount mount the belt follow the tensioning instructions in the chapter Checkin...

Страница 20: ...brasive User Manual Original Language Lavina 25LM S E 12 2014 20 9 10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technical M...

Страница 21: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 21...

Страница 22: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 22...

Страница 23: ...Superabrasive Superabrasive reserves the right to inspect and make a final decision on any machine returned under this warranty This warranty applies to new used and demo machines Superabrasive does...

Страница 24: ...2 25LM S E 7 MAR8 90 Tube 1 25LM S E 8 MAR8 120 Tube 1 25LM S E 9 L25GS 03 00 00 Pin Assembly 2 25LM S E 10 L20SPS 05 00 00 00 Guard Assembly 1 13 1 LAVINA 25LM S E GENERAL PARTS FOR MACHINES PRODUCED...

Страница 25: ...8 1 H766 21 Knob Bolt 1 L25L S E 19 L25S 15 00 23 Inspection Cover 1 L25L S E 20 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25LM S E COVER PARTS 1 FOR MACHINES PRODUCED AFTER JAN 1 2014 Model No Item No...

Страница 26: ...6 M5DIN127B Spring Washer 4 25LM S E 7 M5DIN934 Nut 4 25LM S E 8 L25SPS 04 01 00 00 Vacuum Port 1 25LM S E 9 M5X16DIN84A Screw 3 13 4 LAVINA 25LM S E PLANETARY DRIVE PARTS Model No Item No Description...

Страница 27: ...16X35DIN933 Bolt 4 25LM S E 5 L25L 10 00 26 Main space bushing 1 25LM S E 6 D4X2X270 Seal 1 25LM S E 7 L25LS 15 01 00 Base Plate 1 25LM S E 8 L25P 01 03 00 09 Flange 1 25LM S E 9 M5DIN7980 Spring Wash...

Страница 28: ...ley Unit 1 25LM S E 11 TWVA01200 V Ring Type A 3 25LM S E 12 A10013943 Retaining Ring 1 13 8a LAVINA 2L5M S E PULLEY UNIT ASSEMBLY Model No Item No Description Pcs 25LM S E 1 L25LS 16 00 03 Flange 1 2...

Страница 29: ...el No Item No Description Pcs 25M S E 1 L25LSE 22 00 00 Guard for control box 1 25M S E 2 L25G 23 00 00 Handle Assembly 1 25M S E 3 L32R 27 10 00 Wheel 2 25M S E 4 A58194 Swivel Bolt 1 25M S E 5 M10 x...

Страница 30: ...wivel Bolt for Lamp Unit 1 25M S E 10 A33 10 00 Tank 1 25M S E 11 L25P 02 00 00 01 Top Bracket 1 25M S E 12 M5UN732 Washer 1 25M S E 13 T34391 Knob Bolt 1 25M S E 14 1040 Water Pump 1 25M S E 15 L32R...

Страница 31: ...On Button 1 25M S HV 8 L20NS 30 11 02 Rail 2 24 L25LMS 30 02 00 Electrical Box 1 25M S HV 9 L25LHVS 30 11 02 Circuit Breaker 1 24 1 L25LMS 30 02 01 Emergency Stop Button 1 25M S HV 10 L20NS 30 11 04 R...

Отзывы: