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Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25LM

S

E

  

 

12/2014

 

3

 

1.

 

GENERAL

 

INFORMATION

 

This

 

owner’s

 

manual

 

is

 

intended

 

for

 

the

 

operator

 

of

 

the

 

Lavina®25LM

S

E

 

machine,

 

the

 

servicing

 

technician

 

as

 

well

 

as

 

for

 

anyone

 

else

 

involved

 

with

 

operating

 

or

 

servicing

 

the

 

machine.

 

We

 

recommend

 

that

 

you

 

read

 

the

 

instructions

 

very

 

carefully

 

and

 

follow

 

them

 

strictly.

 

The

 

manual

 

includes

 

information

 

about

 

assembling,

 

using,

 

handling,

 

adjusting,

 

and

 

maintaining

 

your

 

Lavina®25LM

S

E

 

floor

 

grinding

 

and

 

polishing

 

machine.

 

 

MANUFACTURER

 

Superabrasive

 

was

 

founded

 

in

 

1987,

 

as

 

a

 

manufacturer

 

of

 

high

 

quality

 

diamond

 

tools

 

for

 

the

 

stone

 

and

 

concrete

 

industry.

 

Today,

 

Superabrasive

 

is

 

one

 

of

 

the

 

world’s

 

leading

 

companies

 

in

 

the

 

production

 

of

 

diamond

 

tools

 

and

 

floor

 

grinding

 

machinery.

 

At

 

Superabrasive,

 

we

 

strive

 

to

 

deliver

 

the

 

very

 

best

 

solutions

 

to

 

our

 

customers,

 

and

 

enable

 

them

 

to

 

work

 

more

 

efficiently.

  

 

GENERAL

 

DESCRIPTION

 

The

 

Lavina®25LM

S

E

 

machine

 

is

 

intended

 

for

 

grinding,

 

polishing,

 

and

 

buffing

 

concrete,

 

marble,

 

granite,

 

limestone,

 

and

 

terrazzo

 

surfaces

 

with

 

diamond

 

tools.

 

The

 

Machine

 

is

 

driven

 

mechanically

 

and

 

the

 

operator

 

is

 

able

 

to

 

direct

 

it

 

without

 

pushing

 

forward.

 

The

 

Lavina®25LM

S

E

 

machine

 

is

 

a

 

three

 ‐ 

disc

 

machine,

 

which

 

can

 

be

 

used

 

dry

 

as

 

well

 

as

 

wet.

  

For

 

best

 

results,

 

use

 

only

 

tools

 

manufactured

 

or

 

recommended

 

by

 

Superabrasive

 

and

 

its

 

distributors.

 

Additionally,

 

the

 

machine

 

could

  

be

 

used

 

for

 

grinding

 

wood

 

floor

 

surfaces.

 

 

The

 

Lavina®25LM

S

E

 

machine

 

is

 

manufactured

 

and

 

fitted

 

for

 

the

 

above

 ‐ 

mentioned

 

applications

 

only!

 

Every

 

other

 

use

 

may

 

cause

 

risks

 

to

 

the

 

persons

 

involved.

  

 

MACHINE

 

CHARACTERISTICS

 

The

 

Lavina®25LM

S

E

 

machine

 

is

 

ma

 

de

 

of

 

two

 

main

 

component

 

sections:

 

 

MAIN

 

DESIGN

 

The

 

two

 

main

 

component

 

sections

 

are

 

the

 

carriage

 

and

 

the

 

main

 

head.

 

The

 

handle

 

(Fig.1.1)

 

on

 

the

 

frame

 

is

 

adjustable

 

in

 

height

 

and

 

allows

 

the

 

operator

 

to

 

work

 

in

 

a

 

correct

 

and

 

safe

 

working

 

posture.

  

The

 

halogen

 

spotlight

 

(Fig.1.2)

 

enables

 

the

 

operator

 

to

 

work

 

in

 

darker

 

areas.

 

 

Existing

 

lighting

 

system

 

does

 

not

 

replace

 

adequate

 

overhead

 

lighting.

  

   

A

 

frame

 

(U

joint

 

technology)

 

on

 

top

 

of

 

the

 

motor

 

base

 

is

 

providing

 

the

 

main

 

head

 

     

a

 

possible

 

to

 

move

 

to

 

all

 

sides

 

and

 

it

 

gives

 

more

 

grinding

 

capacity.

 

   

The

 

controls

 

are

 

positioned

 

on

 

top

 

of

 

the

 

electrical

 

box

 

(fig.1.3)

  

   

The

 

electrical

 

box

 

(fig.1.3)

 

contains

 

the

 

electric

 

switching

 

devices

 

and

 

the

 

inverter.

     

   

The

 

main

 

feeding

 

cable

 

is

 

connected

 

with

 

a

 

plug

 

and

 

socket

 

on

 

top.

 

The

 

motor

 

feeding

 

 

 

cable

 

is

 

plugged

 

in

 

the

 

socket

 

located

 

on

 

the

 

bottom

 

of

 

the

 

box.

 

   

The

 

tank

 

is

 

on

 

the

 

opposite

 

side

 

of

 

the

 

frame,

 

so

 

that

 

the

 

weight

 

of

 

the

    

water

 

has

 

no

 

influence

 

on

 

the

 

operation

 

of

 

the

 

machine.

 

The

 

frame

 

weight,

 

on

 

the

 

other

 

hand,

 

is

 

fully

 

absorbed

 

by

 

the

 

driving

 

wheels.

 

An

 

electric

 

pump

 

sprays

 

the

 

water

 

through

 

a

 

front

 

sprayer

 

or

 

internal.

  

   

The

 

motor

 

is

 

mounted

 

on

 

the

 

base

 

plate

 

and

 

is

 

driving

 

the

 

three

 

heads

 

with

 

a

 

belt

 

system.

  

   

The

 

planetary

 

head

 

is

 

driven

 

by

 

a

 

second

 

flat

 

belt.

 

 

 

 

 

 

   

The

 

machine

 

is

 

driven

 

by

 

no

 

maintenance

 

Helical

bevel

 

gearbox,

 

assembled

 

with

 

300W

 

motor

 

with

 

 

individual

 

frequency

 

control.

 

 

ENVIRONMENTAL

 

CONDITIONS

 

The

 

temperature

 

range

 

for

 

operating

 

the

 

Lavina®25LM

S

E

 

machine

 

outdoors

 

is

 

between

 

41°F

 

and

 

86°F

 

or

 

5°C

 

and

 

30°C.

 

Never

 

use

 

the

 

Lavina®25LM

S

E

 

machine

 

during

 

rain

 

or

 

snow

 

when

 

working

 

outdoors.

 

When

 

working

 

indoors,

 

always

 

operate

 

the

 

machine

 

in

 

well

ventilated

 

areas.

 

 

 

 

Figure 1.2 

Figure 1.1 

Figure 1.3 

Содержание L25LM-S-E

Страница 1: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 LAVINA L25LM S E User Manual www superabrasive com factory superabrasive com...

Страница 2: ...ENANCE AND INSPECTION Cleaning 13 Check Daily 13 Check And Replace After The First 15 Working Hours 13 Check Every 200 Working Hours 13 Check Every 400 Working Hours 13 Vacuum 13 Water Leaks 13 Mechan...

Страница 3: ...nvolved MACHINE CHARACTERISTICS The Lavina 25LM S E machine is made of two main component sections MAIN DESIGN The two main component sections are the carriage and the main head The handle Fig 1 1 on...

Страница 4: ...e is ahw 3 42m s2 The measurement is made in accordance with the BDS EN ISO 1033 and BDS EN ISO 5349 1 SONOROUS EMISSIONS The maximum noise level at distance of the machine of 1m in case of working at...

Страница 5: ...power supply must also be inspected Perform general daily inspections of the machine and inspect the machine before each use Always inspect the safety devices Mount the security plate and the QuickCh...

Страница 6: ...e see Fi g 3 6 The eyebolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Always use hoisting equipment rated for 300 kg or 660 lbs ADJ...

Страница 7: ...r reducing the water flow to the working area in front of the machine or under the main head cover of the machine only for machines produced afterJan 1 2014 ADJUSTING AND MOUNTING TOOLS Mount the tool...

Страница 8: ...and instead switch on the vacuum unit Finally hold the machine firmly and push the start button 12 turn the switch 15 in forward position and start switch 16 in start position OPERATING THE MACHINE G...

Страница 9: ...tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00 00 TOOL HOLDER KEY The tool holder key Fig...

Страница 10: ...s They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing f...

Страница 11: ...14 11 7 EXPLODED VIEW LAVINA 25LM S E GENERAL EXPLODED VIEW FIG 7 1 LAVINA 25LM S E TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 25LM S E PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 25LM S E TOP COVER EX...

Страница 12: ...TOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 25LM S E BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 25LM S E PULLEY UNITS EXPLODED VIEW FIG 7 7 LAVINA 25LM S E CARRIAGE EXPLODED VIEW FIG 7 8 LAVINA 25LM S E...

Страница 13: ...cover Fig 8 2 that allows for fast and easy control and correction of the belt It is recommended that the tension of the belt be tested after the first 15 hours and tightened if necessary For the cor...

Страница 14: ...AVINA 25LM S E ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 Volt LAVINA 25LM S E ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 8 3 Figure 8 4 The motor is connected in Star 380 V...

Страница 15: ...and the spiders the tool holder has to be dismounted Remove the countersunk screws on top of the buffer Fig 9 2 1 Take the disc off Fig 9 2 2 the spider can be removed or replaced Fig 9 2 3 By loosen...

Страница 16: ...eight holders so you can dismount the top cover Fig 9 3 5 9 4 TENSIONING USED PLANETARY BELT Noticing a loss of speed in planetary movement could mean that the belt for planetary movement needs replac...

Страница 17: ...ry head so the belt can slide Fig 9 5 8 Do not forget to lock the tensioning device Fig 9 5 9 9 6 CHECKING THE TENSION OF THE BELT Open the cover to reach check the belt and tension device Fig 9 6 1 W...

Страница 18: ...ushing out Fig 9 7 4 push key out Fig 9 7 5 now the washer releases Fig 9 7 6 dismount sealer cap Fig 9 7 7 Fig 9 7 8 the pulley can be released with two crowbars but do not use excessive force Fig 9...

Страница 19: ...top of the pulley before mounting 9 8 MOUNTING THE BELT See here the schematic of the belt on the pulleys Fig 9 8 1 To dismount mount the belt follow the tensioning instructions in the chapter Checkin...

Страница 20: ...brasive User Manual Original Language Lavina 25LM S E 12 2014 20 9 10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technical M...

Страница 21: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 21...

Страница 22: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 22...

Страница 23: ...Superabrasive Superabrasive reserves the right to inspect and make a final decision on any machine returned under this warranty This warranty applies to new used and demo machines Superabrasive does...

Страница 24: ...2 25LM S E 7 MAR8 90 Tube 1 25LM S E 8 MAR8 120 Tube 1 25LM S E 9 L25GS 03 00 00 Pin Assembly 2 25LM S E 10 L20SPS 05 00 00 00 Guard Assembly 1 13 1 LAVINA 25LM S E GENERAL PARTS FOR MACHINES PRODUCED...

Страница 25: ...8 1 H766 21 Knob Bolt 1 L25L S E 19 L25S 15 00 23 Inspection Cover 1 L25L S E 20 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25LM S E COVER PARTS 1 FOR MACHINES PRODUCED AFTER JAN 1 2014 Model No Item No...

Страница 26: ...6 M5DIN127B Spring Washer 4 25LM S E 7 M5DIN934 Nut 4 25LM S E 8 L25SPS 04 01 00 00 Vacuum Port 1 25LM S E 9 M5X16DIN84A Screw 3 13 4 LAVINA 25LM S E PLANETARY DRIVE PARTS Model No Item No Description...

Страница 27: ...16X35DIN933 Bolt 4 25LM S E 5 L25L 10 00 26 Main space bushing 1 25LM S E 6 D4X2X270 Seal 1 25LM S E 7 L25LS 15 01 00 Base Plate 1 25LM S E 8 L25P 01 03 00 09 Flange 1 25LM S E 9 M5DIN7980 Spring Wash...

Страница 28: ...ley Unit 1 25LM S E 11 TWVA01200 V Ring Type A 3 25LM S E 12 A10013943 Retaining Ring 1 13 8a LAVINA 2L5M S E PULLEY UNIT ASSEMBLY Model No Item No Description Pcs 25LM S E 1 L25LS 16 00 03 Flange 1 2...

Страница 29: ...el No Item No Description Pcs 25M S E 1 L25LSE 22 00 00 Guard for control box 1 25M S E 2 L25G 23 00 00 Handle Assembly 1 25M S E 3 L32R 27 10 00 Wheel 2 25M S E 4 A58194 Swivel Bolt 1 25M S E 5 M10 x...

Страница 30: ...wivel Bolt for Lamp Unit 1 25M S E 10 A33 10 00 Tank 1 25M S E 11 L25P 02 00 00 01 Top Bracket 1 25M S E 12 M5UN732 Washer 1 25M S E 13 T34391 Knob Bolt 1 25M S E 14 1040 Water Pump 1 25M S E 15 L32R...

Страница 31: ...On Button 1 25M S HV 8 L20NS 30 11 02 Rail 2 24 L25LMS 30 02 00 Electrical Box 1 25M S HV 9 L25LHVS 30 11 02 Circuit Breaker 1 24 1 L25LMS 30 02 01 Emergency Stop Button 1 25M S HV 10 L20NS 30 11 04 R...

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