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F-808-R0

UNDERSTANDING THE BENDI B40I4 FORKLIFT

Truck Identification

The following illustration will help you locate components
on your Bendi B40i4 forklift.

1.

Forks

2.

Load Backrest

3.

Mast

4.

Rear Drive Wheels

5.

Steer/Load Wheels

6.

Overhead Guard

7.

Steering Column, wheel and knob

8.

Drive and Stop Pedals

9.

Dash Display

10. Engine Compartment

11. Identification Plate

12. LPG Tank

13. Mast ID Number Location

14. Operators Controls

Figure 3-1: Component Locations

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Содержание Bendi B40i4

Страница 1: ...F 580 R1 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model B40i4 Operator s Manual...

Страница 2: ......

Страница 3: ...0i4 Decals and Placement 1 3 Operator Safety 1 5 Lock Out Tag Out 1 6 Operator Safety Training 1 6 Seat Belt 1 6 Seat Safety Switch 1 6 Parking Brake 1 6 Tipping Hazards and Conditions 1 7 Longitudina...

Страница 4: ...2 2 Fasteners 2 2 Horn Lights Etc 2 2 Hydraulic Lines and Loose Fittings 2 2 Hydraulic Oil Level 2 2 Dash Display 2 2 Stopping 2 2 Mast Operation 2 2 Overhead Guard 2 3 Parking Brake 2 3 Rust or Corr...

Страница 5: ...rstanding Truck Rate Capacity 3 4 Truck Overview 3 4 Frame 3 5 Brake System 3 5 Parking Brake 3 5 Electrical System 3 5 Traction 3 5 LPG Gas Engine 3 5 Features 3 5 Keyswitch 3 5 Satety Interlock 3 6...

Страница 6: ...ic Principles 3 11 Load Center 3 12 Counterweight 3 13 Maximum Fork Lift Height 3 13 Tilting Considerations 3 13 Attachments 3 13 Determining the Weight of the Load 3 13 Understanding Workplace Condit...

Страница 7: ...h Display 4 7 Fork Positioner Non Side Shifting 4 7 Precautions for LP Gas Engines 4 7 Liquefied Petroleum Gas LPG 4 7 LPG Tank Removal 4 7 Refilling an LPG Tank 4 8 Installing an LPG Tank 4 8 Engine...

Страница 8: ...ders Fittings Hoses 5 4 Hydraulic Oil 5 4 Operator Controls 5 4 Directional Control 5 5 Auxiliary Function Controls Optional 5 6 Horn 5 6 Lights and Alarm 5 6 Steering 5 6 Steer Column Tilt Telescope...

Страница 9: ...rucks meet or exceed ASME B56 1 Part III Safety Powered Industrial Trucks IMPORTANT NO modifications or additions may be made to this forklift without prior written permission from Landoll Corporation...

Страница 10: ...available for use Terminology and Illustrations Used in Manual Whenever front and rear right and left are mentioned throughout this manual it is assumed that you are seated in the vehicle looking tow...

Страница 11: ...llustrated on the next page See Figure 1 1 on page 3 and a list of each machine decal is on the following page See Figure 1 2 on page 1 4 Make sure your check each machine sign before you operate your...

Страница 12: ...1 4 F 808 R0 FORKLIFT SAFETY AND FAMILIARITY Figure 1 2 Decals...

Страница 13: ...ng Maintain a safe distance from the edge of ramps platforms and other similar working surfaces When leaving the operator s compartment the forks must be lowered to the floor the mast must be placed i...

Страница 14: ...naling that a driver is not in the operator s seat NOTE A two to three second delay is programmed into the seat switch to avoid nuisance shutdown and interruption of normal operations Parking Brake Th...

Страница 15: ...aveling rapidly in either direction with or without a load An unloaded truck can tip easier than a loaded truck with the load lowered See Figure 1 5 the load is raised and the truck is being turned wh...

Страница 16: ...rements are within the truck s capacity Truck stability and handling may be adversely affected Do not transport loads or other items within the operator s compartment or other areas of the truck Check...

Страница 17: ...tc and must be replaced with the identical type It is recommended to use only Landoll authorized replacement parts WARNING 3 Whenever possible return the truck to a service area having sufficient ligh...

Страница 18: ...1 10 F 808 R0 FORKLIFT SAFETY AND FAMILIARITY Table provided for general use NOTES...

Страница 19: ...re involved service Preparing the Forklift 1 Check the hydraulic oil level See Hydraulic Oil on page 5 4 2 Check the engine oil level See Checking the Oil Level in the Service Manual Raise the engine...

Страница 20: ...his to your supervisor and record it in the truck log book Have this operation checked and repaired before releasing the truck to use Fasteners Check for damaged loose or missing screws bolts and nuts...

Страница 21: ...Welds Cracked or Broken Check for damage and reliability of welds Clean and repair immediately Do not use the truck Wires or Connectors Look for damaged cracked or broken insulation bare wires showin...

Страница 22: ...ed exposure to sunlight will cause deterioration of rubber tires gaskets and hoses as well as vinyl seat coverings etc Towing the Truck If the truck breaks down and cannot be repaired at that location...

Страница 23: ...st to its forward position straight ahead 2 Back the truck onto its carrier so that the forks are pointed away from the forward direction of motion 3 Set the mast to its forward level position and low...

Страница 24: ...2 6 F 808 R0 RECEIVING AND INSPECTION Table provided for general use NOTES...

Страница 25: ...lic control valve 12 volt DC battery Triplex or Quadplex high visibility mast configurations Lift capacity is a maximum of 4 000 lbs 1 814kgs at 24 600 mm load center Ergonomically designed operator c...

Страница 26: ...ts on your Bendi B40i4 forklift 1 Forks 2 Load Backrest 3 Mast 4 Rear Drive Wheels 5 Steer Load Wheels 6 Overhead Guard 7 Steering Column wheel and knob 8 Drive and Stop Pedals 9 Dash Display 10 Engin...

Страница 27: ...e Not Applicable Truck Type This designation assigned by the Underwriter s Laboratory UL Standard 558 describes the overall design of the components for the internal combustion engine powered truck Ty...

Страница 28: ...d capacity how much weight it can safely lift and how to properly carry a load to maintain stability This weight is listed as the rated capacity on the identification plate See Figure 3 2 The rated ca...

Страница 29: ...he parking brake system consists of an overcenter latch to hold the top pedal in the down position To continue the operator must first set the direction control lever to NEUTRAL release the parking br...

Страница 30: ...the operator s input to the steering wheel Pressurized oil from the steering control valve is sent through a motion control valve to the hydraulic steering motor This motor turns actuator which rotate...

Страница 31: ...mbination See Figure 3 2 The trucks are counterweighted to compensate for all positions up to the maximum allowed load Masts are engineered to distribute thrust loads evenly between the rollers and ra...

Страница 32: ...dicate when the carriage and forks are perfectly level with the floor As an option trucks may be equipped with quad masts which utilize four sets of rails referred to as Outer Outer Intermediate Middl...

Страница 33: ...3 11 Control Levers Direction Lever The forklift direction control lever is located on the operators control pod and selects the direction of travel of the truck forward or reverse See Figure 3 11 Lif...

Страница 34: ...l The steering wheel is equipped with a steering knob which should be held firmly with your left hand at all times The steering column tilt and height are both adjustable using the tilt clamp See Figu...

Страница 35: ...n imaginary point it will shift for various reasons The crucial thing to remember is as long as the center of gravity of the truck remains within the border of the stability triangle the truck will no...

Страница 36: ...t is evenly distributed For example a load that is 48 in long has a horizontal load center of 24 in The further the load center is from the fulcrum the less stable the forklift Always make sure your l...

Страница 37: ...may affect the load center When the factory dealer or distributor installs attachments approved by Landoll a modified identification plate is attached to the truck The new plate identifies the type of...

Страница 38: ...ctrical panels Fire exits Emergency stop buttons Aisle ways Working in Hazardous Environments DANGER Chemical Hazards You should know the chemical characteristics of the substances you are moving In c...

Страница 39: ...such as stability and rated capacity information you need to know before you operate your Landoll forklift Your employer is to make training available to ensure that you are competent to safely opera...

Страница 40: ...Starting and Traveling Failure to follow this procedure will result in traction not being enabled 1 Make sure the LPG tank is properly mounted and connected Open tank valve slightly until pressure eq...

Страница 41: ...round 4 Place in neutral turn the Keyswitch to the OFF position and remove the key NOTE Make sure all accessories are off lights etc before you turn the Keyswitch to the Off position Setting the Forks...

Страница 42: ...to the truck ON and OFF and starts the engine Starter lockout prevents restart of running engine See Lock Out Tag Out on page 1 6 Drive Pedal The drive pedal is located on the floor to the right of th...

Страница 43: ...ver away from the operator near the front of the armrest is the side shift lever See Figure 4 4 Side shift is a standard function on Bendi B40i4 forklifts Pull it back to shift to the right push it fo...

Страница 44: ...nts Steering Wheel The steering wheel is equipped with a steering knob which should be held firmly with your left hand at all times See Figure 4 7 Steering Column CAUTION The steering column is adjust...

Страница 45: ...remaining in the tank LPG Tank Removal Use the following procedure to remove the LPG tank 1 Removable LPG tanks can be replaced indoors only if the lift truck is a minimum of 25 feet 8 meters from an...

Страница 46: ...f the fuel gauge Look at the fluid gauge and move the tank If the gauge needle does not move a new tank must be installed WARNING 2 Install the LPG tank in its bracket so that the alignment pin is in...

Страница 47: ...11 item 5 The following illustrations show standard 40 in x 48 in W x L pallets loaded on a rack with 96 in beams The arrow labeled with an S shows the direction you must turn the steering wheel Follo...

Страница 48: ...d 4 See Figures 4 11 and 4 12 5 Lift the forks to the required height and then level the forks using the tilt lever 6 Stop the forklift and turn the forks 90 using the steering wheel to align them wit...

Страница 49: ...you still are unable to get enough clearance drive forward and try the removal process again To get more clearance don t start turning the forks until you have backed out 8 in to 16 in Figure 4 14 In...

Страница 50: ...radient is 5 or less with a loaded Bendi B40i4 forklift and 8 or less if you are not carrying a load Always keep the load pointed uphill See Figure 4 18 Travel with the forks facing uphill whether you...

Страница 51: ...edge of the aisle opposite the drop off point Item 2 See Figure 4 20 2 For wide aisles straighten out the truck so it is 36 in to 48 in from the side of the aisle where the load is located Item 6 See...

Страница 52: ...until the load sits firmly on the rack Continue to lower the forks until they no longer support the load no load position See Figure 4 24 DANGER NOTE Do not tilt the mast back until the forks clear th...

Страница 53: ...a small amount of discharge could cause it to slowly lose the rest of its pressure rendering the extinguisher useless In Case of a Fire WARNING The following directions are for general use only intend...

Страница 54: ...4 16 F 808 R0 OPERATING THE B40I4 FORKLIFT Table provided for general use NOTES...

Страница 55: ...explained in HEADING AND PAGE Recommended service inspections are based on normal operating conditions If the truck is subject to severe or above normal operating conditions extreme temperatures exces...

Страница 56: ...Seat Switch Functioning properly Parking Brake Holds forklift in stopped position Drive Control Forward Reverse functioning smoothly Engine Air Cleaner Clean and check dust ejector Engine Belt Check...

Страница 57: ...ing of the base band and tread separation Correct defects as soon as possible 4 Flat spotting can occur from excessive heat a load left on the forks overnight or locking the brakes with excessive skid...

Страница 58: ...doors Operator Controls Lift Lower Control With the Keyswitch turned ON raise the mast The hydraulic motor should start running as soon as the control is moved out of the neutral position and stop as...

Страница 59: ...ubricant and dirt buildup from within the channels 3 Using a small brush paint a thin film of grease to the sides top and bottom of the side shift channel surfaces reachable with the mast in this posi...

Страница 60: ...Belt Slides Switch Check the seat covering for rips or cuts Check seat belt straps for cuts worn or frayed areas Make certain seat slides and adjustments lock in position Check that the seat belt is...

Страница 61: ...Recommended Lubricants See Table 5 1 below for recommended lubricants For specific areas to lubricate the forklift See Figure 5 5 Table 5 1 Lubrication Chart Name Lubrication Comments 1 Chain SAE40W...

Страница 62: ...5 8 F 808 R0 Figure 5 5 Lubrication Points...

Страница 63: ...13 KPH Lift Speed Loaded Unloaded 90 fpm 27 mpm 70 fpm 21 mpm Lower Speed Loaded Unloaded 60 fpm 18 mpm 90 fpm 27 mpm Mast Tilt Forward Reverse 3 3 Standard Forks ITA Class II 40 x 4 x 1 5 in 1016 x 1...

Страница 64: ...5 10 F 808 R0 Table provided for general use NOTES...

Страница 65: ...Document Control Revision Log Date Revision Improvement s Description and Comments 03 01 11 F 580 R1 Initial Release Joshua 11 02 16 F 580 R1 Hydraulic fluid change Joshua...

Страница 66: ...es Bendi Model B40i4 Narrow Isle Forklift Operator s Manual Re Order Part Number F 580 R1 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 580...

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