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9) With the spindle over the front left corner of the spoil board and G54 

selected, press Teach ZPO, to select the front left of the spoil board as 
the work offset (X and Y Zero) (origin) for your software’s starting point 
when running code.

Loading the FLYCUT Program

10) Press PROG membrane switch to jump to the Program screen.
11) Press Access CF Card and select CNFLY.PRG.  If the program is not 

available, a Flycut program can be transferred from a USB card.

Inserting the Fly Cutting Tool

12) Install the Fly cutting tool into a tool holder and securely tighten with the 

wrenches provided.

13) Manually insert the Fly cutter for facing the spoil board. Press the manual 

tool release near the spindle, hold the cone into the spindle opening and 
release the tool release button; you will feel the tool holder get drawn 
upward as its locked into place.

Setting the Tool Length Value

14) Press the TOOLS membrane switch to access the first tooling screen.

Содержание MCNC SS2 4X8 6 HP LIQUID COOLED

Страница 1: ...ll 5 X10 7 5HP spindle CNC Router SmartShop ll 4 x8 11HP HSD Spindle 10HP Vacuum CNC Router w ATC SmartShop ll 5 x10 11HP HSD Spindle 10HP Vacuum CNC Router MCNC SS2 4X8 6 HP LIQUID COOLED MCNC SS2 4...

Страница 2: ......

Страница 3: ...Installation 12 Assembly Setup 13 Electrical Connections 14 Compressed Air Connection 15 Connecting Vacuum Pump 16 Installing Router Bit in Tool Holder 17 Manual Tool Release 18 Selecting Correct Rout...

Страница 4: ...istributor Read carefully before operating the machine 1 Keep the working area clean and be sure adequate lighting is available 2 Do not wear loose clothing gloves bracelets necklaces or ornaments Wea...

Страница 5: ...empted by others Laguna Tools Inc is not responsible for additional tools or modifications sold or performed other than from by Laguna Tools Inc on any Laguna Tools Inc machine Warranty maybe voided u...

Страница 6: ...mits will vary from country to country Receiving the Machine Note It is probable that your machine will be delivered by a third party Before you unpack your new machine you will need to first inspect...

Страница 7: ...Dust chute diameter 4 inches Volts 220v three phase Amps 30 amp X Y and Z Axes Travel 48 x 96 x 9 5 axis travel 4 x 8 Model 60 x 120 x 9 5 axis travel 5 x 10 Model 60 x 144 x 9 5 axis travel 5 x 12 M...

Страница 8: ...nd pinion drives on Y axis Yes Limit switches Solid State Expandable control system for custom applications Yes Spindle speed control through programming Yes Manual overrides of spindle speed and feed...

Страница 9: ...parts of high accuracy that are totally repeatable It can also produce intricate carvings with the purchase of the relevant software Nesting is also a valuable feature of CNC machining that saves on w...

Страница 10: ...standalone electrical control panel houses all of the major electrical components including the machine controller Caterpillar Track The caterpillar track runs along the side of the machine in a speci...

Страница 11: ...ssories that are included with the Machine Note The quantity of collets cutters and clamps will vary from that shown depending on your order Dust Hose Clamps Tool Holder Wrenches Memory Stick Cutters...

Страница 12: ...sing the tin snips cut the banding that is securing the machine to the pallet if fitted 2 WARNING EXTREME CAUTION MUST BE USED BECAUSE THE BANDING CAN SPRING AND COULD CAUSE INJURY 3 Remove the box fr...

Страница 13: ...t the dust shroud to the two air cylinder rods and clamp in position with the clamping nuts 1 Fit a 4 inch dust hose not supplied to the dust shroud and secure with the clamp Ensure that the clamp is...

Страница 14: ...o connect the machine control cabinet with the vacuum pump This permits the vacuum pump to be operated from the machine control cabinet Ensure that when installing the electrical supply to the machine...

Страница 15: ...push the cap in It is strongly recommended that 6 5 bar 95 psi be supplied to the Laguna SmartShop II and that the regulator then be set to 6 bar 85 psi This will ensure that the machine always has th...

Страница 16: ...th a 2 inch hose for connection to the the vacuum pump The vacuum hose is connected to the manifold located under the table toward the front of the machine Connect the free end to the vacuum hose to t...

Страница 17: ...hold the spindle nut and press the collet on the side The collet will compress and pop out Do not try to remove the collet while a cutter is fitted as the collet will not compress and pop out 3 Fit th...

Страница 18: ...insert a tool holder hold the tool holder in the spindle taper while holding the green manual release button Once the green manual release button is released the tool holder will be pulled up into th...

Страница 19: ...lutes that are spiraled upward a standard twist drill is an example of this type of bit This bit design removes the chips from the kerf but has a tendency to chip the top surface especially on veneers...

Страница 20: ...n Router Bits are the preferred configuration for machining veneered plywood as well as melamine surfaced product A variation of the bit is called the Mortising Compression router bit With this bit th...

Страница 21: ...l and Precautions For machining parts from panel materials cabinets fixtures casegoods etc a technology referred to as Flow Through fixturing is employed A sheet of porous material usually MDF medium...

Страница 22: ...bottom surfaces This process is termed fly cutting and requires the removal of approximately 0 060 from each surface This process also ensures that the machining plane and spoil board surface are para...

Страница 23: ...Spoil Boards The spoil board is porous and will absorb moisture As moisture is absorbed the dimensions of the board will change In general this will not be a problem as the changes from day to day are...

Страница 24: ...aluminium of the table the materials could be damaged The backer should be as large as possible to spread the load on the machine table Automatic Tool Changer ATC The Automatic Tool Changer consists o...

Страница 25: ...a page jump to the first Tool Screen Start This button is for starting the program shown in the active Program screen Hold This button is used to pause a running program To release Hold press the Sta...

Страница 26: ...SMART SHOP II REV 1 10 31 2012...

Страница 27: ...rammed rate and speed 3 Start at Tool allows the operator to start a program from a specific tool in a multiple tool program 4 Machine Coords is a dropdown menu to select which dimension set is shown...

Страница 28: ...r entering a percentage above and below the programmed rates of feed and speed The Numbers shown in Red on the machine control screen are fields that show the current rates of feed and speed The Field...

Страница 29: ...STEP JOG When pressed selects a step jog mode based on the resolution chosen under STEP SIZE 3 X AXIS Y AXIS Z AXIS and A AXIS buttons are used to select the axis you wish to Jog 4 JOG PAST Y SAFE but...

Страница 30: ...or needs to run a single line of G code at a time For example MDI can be used to perform manual tool changes and move any axis to a specific location in the table Press on the Pink command window and...

Страница 31: ...troller will rapid at when 100 of feed rate is required 3 Z A SPEED LIMIT is the top speed the controller will rapid at when 100 of feed rate is required 4 The lower indicators are used to verify the...

Страница 32: ...RD opens the list of stored programs on the controllers CF card 3 COPY button moves a program from either the network or the USB to the CF card on the controller 4 DELETE button is used for deleting p...

Страница 33: ...ou selected for touch off the machine will make a tool change before the touch off for the tool selected 3 Teach Tool Length is used to manually perform a tool touch off Select the tool you wish to se...

Страница 34: ...er and will be covered in the advanced section of the manual ZSPOIL is a user field that is required when using a spoil board to tell the tool table the actual position of Z Zero of each tool After fl...

Страница 35: ...on you will zero the X and Y axis DRO under relative coordinates display You can then jog from there to get precise measurement when needed This function does not affect machine or zero point offset l...

Страница 36: ...system is replaced or upgraded Simply insert a USB memory stick and press export a file called machine settings will be generated It s suggested you save this file securely so a rebuild or upgrade ca...

Страница 37: ...The left side fields are for setting the positive and negative limits of each axis s travel The right side of the screen is used to setup a home network for file transfers and remote control via VNC...

Страница 38: ...the machine or the operator has tried to operate outside the machine s parameters there will be a message on one of these ALARM Screens ALARM Screen 2 Represents Axis Errors If the error cannot be res...

Страница 39: ...SMART SHOP II DRILL BLOCK REV 1 10 31 2012...

Страница 40: ...he spindle manually 3 Press the MAN membrane switch to access the Manual control screen 4 Press CONT JOG button to select continuous jog 5 Using drop down menu for JOG SPEED select the speed you re co...

Страница 41: ...If the program is not available a Flycut program can be transferred from a USB card Inserting the Fly Cutting Tool 12 Install the Fly cutting tool into a tool holder and securely tighten with the wren...

Страница 42: ...will set up the system for touching off the spoil board cutter to Z zero later in these instructions 16 Press NEXT to access the second tooling screen 17 While on this screen please verify there is a...

Страница 43: ...ctive Program at the top of the screen 3 Verify TOOL 8 is listed as ACTIVE tool in the active tool field 4 Make sure the Vacuum Pump and Dust Collection System are turned on 5 Keep all personnel clear...

Страница 44: ...in the upper left of the screen 3 With the correct tool selected press Execute Touchoff 4 The machine will then put the tool away if one is in the spindle and pick up the tool you requested to measure...

Страница 45: ...into ZSPOIL field on the Second Tools Screen 7 HOME the machine to update the spoil board thickness value ZSPOIL With the spoil board thickness entered into ZSPOIL Z Zero is now the top of the spoil...

Страница 46: ...and loose or worn parts Weekly Checks 1 Clean the cutters 2 Check cutter teeth for chips and dullness 3 Generally inspect the machine for damage and loose or worn parts 4 Check the dust extraction fo...

Страница 47: ...place the breaker Motor tries to start but will not rotate 8 With the power disconnected from the machine try to turn the spindle by hand If the spindle will not turn check the reason for the jamming...

Страница 48: ...ng X axis mirroring X and Y axis mirroring G25 x 11 Tangential transition arcs G36 G37 x x 17 17 CDC Replace arc with straight line DEACTIVATE CDC Replace arc with straight line ACTIVATE G38 G39 x x 1...

Страница 49: ...with V0 194 Intersection path calculation ACTIVATE starting with V0 194 G137 G138 G139 x x x 9 9 9 Activate deactivate CDC indirectly with transition block Activate deactivate CDC directly Activate d...

Страница 50: ...lf collision detection G320 4 x Diameter of the Robot Arms G320 5 x Protected Block Definition G320 6 x Protected Block Activation G320 7 x Protected Block Deactivation G320 8 x Protected Half Space D...

Страница 51: ...ations subject to change Machines may be shown with optional accessories 2018 Laguna Tools Inc LAGUNA and the LAGUNA Logo are the registered trademarks of Laguna Tools Inc All rights reserved 2072 Alt...

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