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Chapter 6: Modifying Your Washer

P#o%&ct Se#+ice -./00.122.341/

Figure 6-5

Tilt and position the top
of the rail between the
factory-installed rollers
and then push the
bottom of the rail into
place.

Install a rubber bumper on
the end of the rail.

Figure 6-6

Basket inserts

Top rack
frame

Содержание 44000 Series

Страница 1: ...AVENUE KANSAS CITY MO 64132 2696 800 821 5525 816 333 8811 FAX 816 363 0130 E MAIL labconco labconco com HOME PAGE www labconco com Labconco s Mascot Labby the LABster Register your product online at...

Страница 2: ...and insurance charges In the event of a warranty claim contact Labconco Corporation or the dealer who sold you the product If the cause is determined to be a manufacturing fault the dealer or Labconc...

Страница 3: ...Components 13 Removing the Shipping Skid 15 Setting Up Your Washer 15 Installing the Casters or Leveling Feet 16 Leveling the Washer 18 Centering the Washer Door 20 Attaching the Washer to the Counter...

Страница 4: ...Overflow Dome 54 Replacing the Washer Light Bulb 56 Removing the Washer Top Back and Side Panels 57 Cleaning the Sump Filter Screen 58 CHAPTER 6 MODIFYING YOUR WASHER 59 Disconnecting the Purified Wa...

Страница 5: ...Labconco 5lassware Washer is designed and manufactured to thoroughly clean your laboratory glassware and accessories Using the soft touch control panel you can select pre programmed wash cycles or pro...

Страница 6: ...are discussed Chapter 3 Getting Started contains the information you need to properly unpack inspect install and test your 5lassware Washer Chapter 4 Using Your Washer discusses the basic operation o...

Страница 7: ...for the 5lassware Washers Wiring diagrams for both the 115V and 230V washers are also included Appendix D Glassware Washer Accessories lists the part numbers and descriptions of all of the accessorie...

Страница 8: ...sher model Your Next Step If your 5lassware Washer needs to be installed proceed to Chapter 2 Prerequisites to ensure your installation site meets all of the requirements Then go to Chapter 3 Getting...

Страница 9: ...ain that the area is level and of solid construction In addition a hot water source a drain a purified water source Pif applicableQ and an electrical source must be located near the installation site...

Страница 10: ...rate A shut off valve should be installed in the water supply line plumbed to the washer The hot water inlet valve on the 5lassware Washer is equipped with a female 3b8 NPT fitting Purified Water Req...

Страница 11: ...llons P4 7 litersQ per minute to be delivered to the washer In addition all 5 8 gallons P22 litersQ must be made available over a 5 minute period Electrical Requirements If your 5lassware Washer is an...

Страница 12: ...is provided with the washer Q Tubing or pipe f P1 3 cmQ ID or larger should be provided for the building drain The use of an air gap is strongly recommended to prevent siphoning of wastewater into th...

Страница 13: ...ation for your 5lassware Washer accommodates the installation and operational requirements of your washer you are ready to unpack and install your washer Proceed to Chapter 3 Getting Started Figure 2...

Страница 14: ...Chapter 2 Prerequisites Chapter 2 Prerequisites P o ct Se ice 00 122 341 10...

Страница 15: ...ctrical supply source to your washer properly drain your washer perform set up diagnostics on your washer Depending upon which model of washer you are installing you may need common plumbing and elect...

Страница 16: ...ARRIER LABCONCO CORPORATION AND ITS DEALERS ARE NOT RESPONSIBLE FOR SHIPPIN5 DAMA5ES BE CERTAIN TO REMOVE ALL PAChA5IN5 MATERIALS DETER5ENT SAMPLES AND ANY MATERIALS THAT ARE NOT AN INTE5RAL COMPONENT...

Страница 17: ...882 01 Four P4Q Casters 45036 00 User Manual 44222 00 Six P6Q ounces of LabSolutions Powder Detergent Pwith MSDSQ 45221 00 Eight P8Q ounces of LabSolutions Liquid Detergent Pwith MSDSQ 45223 00 Four P...

Страница 18: ...indow Plus the Following Part H Component Description 44882 01 Four P4Q Casters 45036 00 User Manual 44222 00 Six P6Q ounces of LabSolutions Powder Detergent Pwith MSDSQ 45221 00 Eight P8Q ounces of L...

Страница 19: ...or if any of the components are damaged contact Labconco Corporation immediately for further instructions Removing the Shipping Skid After you verify the washer components move your washer to the loc...

Страница 20: ...del the washer must rest on a level floor Refer to Figure 3 1 and follow the steps below to install the casters on your washer To install the casters 1 Locate the holes on the bottom of the washer whe...

Страница 21: ...nstall the leveling feet on your washer To install the leveling feet 1 Locate the holes on the bottom of the washer where the four skid fastening screws were previously attached 2 Thread the four leve...

Страница 22: ...et you must level the washer by adjusting the leveling feet To level the washer 1 Position the washer in its final installation site 2 Place a carpenter level on the washer in the positions shown in F...

Страница 23: ...short level on the inside top edge of the door Refer to Figure 3 5 for the placement of the level on the washer U U Position the level as shown to level the Undercounter model washer from side to sid...

Страница 24: ...er If the door hits the left side of the tank raise the left front corner of the washer Q Attaching the Washer to the Countertop If you have an Undercounter 5lassware Washer two screws have been provi...

Страница 25: ...alve to which the hot water supply must be connected is located in the lower right front corner of the washer The lower panel of the washer must be removed to access the valve To remove the panel refe...

Страница 26: ...ITH A COMPRESSION FITTIN5 ELBOW FOR A 3b8 OD TUBE To connect the hot water supply 1 Be certain the hot water supply piping has been thoroughly flushed prior to connecting it to the washer Debris in th...

Страница 27: ...low the instructions below to connect the purified water source THE PURIFIED WATER INLET VALVE IS EQUIPPED WITH A PLASTIC HOSE BARB CONNECTION TO ACCOM MODATE 3b8 P9 5 MMQ ID FLEnIBLE PLASTIC OR RUBBE...

Страница 28: ...he lower panel of your washer as shown in Figure 3 7 3 Remove the panel by lifting slightly and pulling out 4 Make the necessary plumbing connections to properly connect the purified water supply to t...

Страница 29: ...2 341 Purified water pump Clamp weight to hose to keep it submerged Cut hose into a V configuration for siphoning Spigot Purified water pump Open for vent Example of a Bottom Feed Connection Example o...

Страница 30: ...PPLY HOSE IS NOT CRIMPED Installing Faucet Adapters If you purchased a Mobile 5lassware Washer you need to install a faucet adapter to provide a quick disconnect high pressure coupling between the fau...

Страница 31: ...e aerator adapter by pushing the parts together The hose end coupling must be snapped into place BEFORE turning on the hot water faucet Turn the hot water on SLOWLY until the faucet is completely open...

Страница 32: ...CLAMP ON THE REAR OF THE 5LASSWARE WASHER The drain piping can be routed to either a sink or a floor drain If you route the drain piping to a sink drain without using an air gap the highest point of...

Страница 33: ...apter 3 Getting Started 29 P o ct Se ice 00 122 341 If you route the drain piping to a sink drain and use an air gap refer to Figure 3 14 for the placement of the air gap Air gap Drain line Figure 3 1...

Страница 34: ...e certain your power supply meets the requirements specified in Electrical Requirements in Chapter 2 Prerequisites Undercounter and Freestanding Washers should be hard wired directly into a junction b...

Страница 35: ...the customer supplied power wires to the black and white wires using wire nuts On 230V models attach customer supplied power wires to the brown and blue wires using wire nuts 5 Connect the customer s...

Страница 36: ...equired water and electrical connections to your washer you need to test the operation of the washer A series of diagnostic steps are provided in this section If the washer is interrupted in the middl...

Страница 37: ...usly in Figure 3 12 After the hose end coupling is attached to the faucet slowly turn on the hot water faucet Running the Diagnostics To ensure your washer is operating properly it is recommended that...

Страница 38: ...display window should read DE ION PUMP ONLY 8 Press the Select Program button 9 The display window should read FILL VIA DE ION De ionized PDIQ water enters the washer and the DI pump should be heard A...

Страница 39: ...isplay window should read BLOWER ON The washer blower should be heard 24 Press the Select Program button 25 The display window should read DONE Open the door latch to turn off the electronics or selec...

Страница 40: ...ur Next Step The installation and setup of your 5lassware Washer is now complete To learn how to load and operate your washer proceed to Chapter 4 Using Your Washer To make a modification to the confi...

Страница 41: ...gent and neutralizing acid dispensers interrupt a wash cycle after it has begun select an operating cycle Do not use the Glassware Washer in a manner not specified by the manufacturer The electrical p...

Страница 42: ...laboratory glassware The top rack is not recommended for narrow necked glassware The bottom rack of the SteamScrubber 5lassware Washer is designed to accommodate flasks beakers culture tubes graduated...

Страница 43: ...tton on the right side of the upper wash arm tower as illustrated in Figure 4 1 3 Lower the upper portion of the tower and the wash arm by gently pushing down 4 Secure the wash arm by clicking the was...

Страница 44: ...ve the rails from the rollers on each side of the tank as shown above in Figure 4 2 8 Reposition the rails on the lower set of rollers and with a twisting motion insert them in the rollers 9 Place the...

Страница 45: ...the positioning and washing of beakers and other wide mouth glassware The optional Multi Pin Insert part number 44049 01 may be positioned over spindles Figure 6 9 illustrates the placement of the Mul...

Страница 46: ...TION ARM TO THE 5LASSWARE IN THE UPPER RACh Loading Glassware into the FlaskScrubber To load glassware onto a spindle place the glassware on the spindle and adjust the position by raising or lowering...

Страница 47: ...ssware into the holderd the clamps should spring out and grip the glassware 2 Loosen the set screw in the hub as shown in Figure 4 5 and raise or lower the holder to position the spindle near the cent...

Страница 48: ...heavily soiled items toward the center of the racks Place lightly soiled items in the corners The Detergent Dispenser Your 5lassware Washer is equipped with a detergent dispenser that contains a main...

Страница 49: ...stic NO YES 5lass OPTIONAL YES 5lass Plus OPTIONAL YES Scientific OPTIONAL YES User 1 OPTIONAL YES User 2 OPTIONAL YES Do not use combustible solvents in the Glassware Washer If soiled glassware conta...

Страница 50: ...sed during the first rinse If pure water rinse is selected the last two rinses will be made with pure water To avoid dispensing neutralizing acid during a pure rinse more than two rinses should be sel...

Страница 51: ...endix C Glassware Washer Specifications for complete details on the various factory set programs and the options available for customizing cycles After you have decided which washer cycle you need to...

Страница 52: ...jLOW HEAT k USE CARE WHEN SELECTIN5 HI5H HEAT PRO5RAMS IF PLASTIC WARE IS BEIN5 WASHED To start a wash cycle 1 Close the washer door and energize the electronic control by sliding the door latch knob...

Страница 53: ...Start button to begin the wash cycle 7 Press the Shift Program button if you want the display to indicate details about what mode the washer is in and the time remaining Interrupting a Wash Cycle To...

Страница 54: ...Chapter 2 Prerequisites Chapter 4 Using Your Washer P o ct Se ice 00 122 341 50...

Страница 55: ...erly Read this chapter to learn how to safely clean the stainless steel interior maintain the water fill valve clean the overflow dome remove the top and side panels of your washer clean the filter sc...

Страница 56: ...ilm or spots may develop on the washer interior If the procedures listed above do not eliminate the film or spots you may need to follow the steps below to run your washer through a special cycle To r...

Страница 57: ...he washer against water backing up in the event of a clogged drain Most types of air gaps are easy to clean Simply follow the manufacturerps directions for maintaining your air gap Maintaining the Wat...

Страница 58: ...er into the pan 7 Remove the valve filter screen and clean it under running water 8 Replace the screen and reassemble the valve connection Be certain the O ring gasket identified in Figure 5 1 is posi...

Страница 59: ...sher 5 Remove the nut from the bottom of the dome stem by holding the dome with one hand and loosening the nut with the other 6 Lift the dome off and clean it with warm soapy water 7 Clean the spot in...

Страница 60: ...lace the washer light bulb To replace the washer light bulb 1 Turn off electrical power to the 5lassware Washer 2 Remove the outer door panel by removing the two screws located on each side of the was...

Страница 61: ...Washer 2 Remove all of the screws from the back panel of the washer and remove the back panel 3 Remove the two screws in the front of the washer that attach the washer top to the sides 4 Remove the t...

Страница 62: ...ubber remove the upper wash arm Depress the button on the wash arm tower and lift the upper portion of the tower to remove the wash arm If you have a FlaskScubber remove the plastic clamp and rubber d...

Страница 63: ...al top rack Read this chapter to learn how to disconnect the purified water pump from your washer install pipet inserts in a FlaskScrubber washer install an upper rack in a FlaskScrubber washer instal...

Страница 64: ...of the deionized pump relay FlaskScrubber Options If you purchased a FlaskScrubber 5lassware Washer you can modify the configuration of your washer to better suit your needs if desired Optional access...

Страница 65: ...ce Pipet Insert To install an 8 place Pipet Insert 1 Insert a screwdriver into the top of any r spindle and turn counterclockwise to remove the spindle Small spindles may be removed by hand 2 In the p...

Страница 66: ...three spindles on either the right side or left side of the spindle rack Remove others if necessary 2 Replace the front and back spindles with the two short spindles that you received with the Pipet...

Страница 67: ...o install the optional upper rack 1 Remove all of the parts from the carton See Appendix D for a list of parts shipped 2 Use a 3b8 hex wrench to remove the black plug in the center of the spindle rack...

Страница 68: ...5 Install the frame of the top rack by inserting the rollers on the rack into the rails on the sides of the washer 6 Push in the frame of the top rack until its rollers are secure within the rails The...

Страница 69: ...Se ice 00 122 341 Figure 6 5 Tilt and position the top of the rail between the factory installed rollers and then push the bottom of the rail into place Install a rubber bumper on the end of the rail...

Страница 70: ...or by installing Multi Pin Inserts which hold beakers or other wide mouth glassware To install the optional Upper Spindle Rack A Modifying the existing lower spindle rack 1 Using a 3b8 hex wrench rem...

Страница 71: ...per Spindle Rack cannot be positioned in the lower set of rollers Q 3 Install the frame of the Upper Spindle Rack by inserting the rollers on the rack into the rails on each side of the washer 4 Push...

Страница 72: ...place it limits the height of the glassware that can be washed If very tall glassware or long pipets are to be washed remove the Upper Spindle Rack and replace the plug in the center of the hub on the...

Страница 73: ...INSERT IS INSTALLED ON THE BOTTOM RACh AND THE OPTIONAL UPPER RACh IS USED DO NOT HEAVILY LOAD THE MULTI PIN INSERT WITH WIDE MOUTH 5LASSWARE THIS MAY RESTRICT WATER FLOW FROM THE LOWER DISTRIBUTION...

Страница 74: ...Chapter 2 Prerequisites Chapter 6 Modifying Your Washer P o ct Se ice 00 122 341 70...

Страница 75: ...o open Malfunction of cup Replace cup Malfunction of relay Check electrical continuity or replace relay 5lassware interfering with cup door Move glassware Noises during operation 5lassware rattling Lo...

Страница 76: ...unctioned Reconnect or replace heater Blower disconnected or malfunctioned Reconnect or replace blower Poor washing results Water is not hot enough Check inlet water temperature Must be at least 120 F...

Страница 77: ...ler missing Replace roller Roller binding Adjust or replace rollers and rails Upper rack rail bent Replace rail Tank and inner door have surface rust Collects normally Clean with stainless steel clean...

Страница 78: ...after unlatching Washer will not drain Clogged drain Clean out drain Blockage of air gap Clean the air gap by lifting the cover unscrewing the cap and removing any accumulated material See Chapter 5 h...

Страница 79: ...Chapter 7 Troubleshooting 75 P o ct Se ice 00 122 341...

Страница 80: ...se PUndercounter FreestandingQ PNot ShownQ 6 44105 00 44688 00 1 Motor Start Relay 7 44114 00 44692 00 1 Hot Water Inlet Valve PMobileQ 7A 13613 00 13613 01 1 Hot Water Inlet Valve PUndercounter Frees...

Страница 81: ...Appendix A FlaskScrubber and SteamScrubber Components 77 P o ct Se ice 00 122 341 Figure A 1...

Страница 82: ...114 00 44692 00 1 Hot Water Inlet Valve PMobileQ 7A 13613 00 13613 01 1 Hot Water Inlet Valve PUndercounter FreestandingQ 8 44114 00 44692 00 1 Purified Water Inlet Valve 9 45298 01 45298 01 1 Thermos...

Страница 83: ...Appendix A FlaskScrubber and SteamScrubber Components 79 P o ct Se ice 00 122 341 Figure A 2...

Страница 84: ...P o ct Se ice 00 122 341 80 A AP PP PE EN ND DI IX X B B G GL LA AS SS SW WA AR RE E W WA AS SH HE ER R D DI IM ME EN NS SI IO ON NS S Freestanding Washer Figure B 1 English Inch Figure B 2 Metric cm...

Страница 85: ...Appendix B Glassware Washer Dimensions 81 P o ct Se ice 00 122 341 Mobile Washer Interior All SteamScrubber Models Figure B 3 Figure B 4 English Inch Metric cm...

Страница 86: ...Chapter 2 Prerequisites Appendix B Glassware Washer Dimensions P o ct Se ice 00 122 341 82 Undercounter Washer Interior All SteamScrubber Figure B 5 Figure B 6 English Inch Metric cm...

Страница 87: ...Appendix B Glassware Washer Dimensions 83 P o ct Se ice 00 122 341 Interior All SteamScrubbers Interior All FlaskScrubbers Figure B 7 Figure B 8...

Страница 88: ...er 2 Prerequisites Appendix B Glassware Washer Dimensions P o ct Se ice 00 122 341 84 Interior All FlaskScrubbers with Accessory Upper Spindle Rack FlaskScrubber Basic Spray Pattern Figure B 9 Figure...

Страница 89: ...mensions 85 P o ct Se ice 00 122 341 FlaskScrubber Spray Pattern with Accessory Top Rack and Hub Adapter FlaskScrubber Spray Pattern with Accessory Upper Spindle Rack SteamScrubber Spray Pattern Figur...

Страница 90: ...Chapter 2 Prerequisites Appendix B Glassware Washer Dimensions P o ct Se ice 00 122 341 86...

Страница 91: ...Appendix B Glassware Washer Dimensions 87 P o ct Se ice 00 122 341...

Страница 92: ...Minimum feed water pressure 20 psi P138 kPaQ Maximum feed water pressure 120 psi P827 kPaQ Minimum purified water feed pressure 0 psi P0 kPaQ Heat rejected from washer less than 104 BTUbminute P115V m...

Страница 93: ...uations not to exceed s10q of the nominal voltage Transient overvoltages according to Installation Categories II POvervoltage Categories per IEC 1010Q Temporary voltage spikes on the AC input line tha...

Страница 94: ...al Factory Set Time PminutesQ 13 43 71 107 153 Total User Set Time PminutesQ 13 to 108 33 to 158 41 to 176 41 to 176 41 to 176 41 to 176 41 to 176 Total Water Consumed wb Factory Settings vvv 2 9 5all...

Страница 95: ...0 tt 10 tt Total Factory Set Time PminutesQ 17 48 77 136 184 Total User Set Time PminutesQ 17 to 116 38 to 167 47 to 186 68 to 207 68 to 207 44 to 186 68 to 207 Total Water Consumed wb Factory Setting...

Страница 96: ...Chapter 2 Prerequisites Appendix C Glassware Washer Specifications P o ct Se ice 00 122 341 92 Wiring Diagram 115V Models...

Страница 97: ...Appendix C Glassware Washer Specifications 93 P o ct Se ice 00 122 341 Wiring Diagram 230V Models...

Страница 98: ...S Accessories PART H DESCRIPTION 45250 00 Upper Spindle Rack Stainless Steel Contains one upper spindle rack with 24 spindles and 24 spindle clips hub adapter two upper rails with end caps 44944 01 U...

Страница 99: ...ks and wide mouth glassware For placement in bottom rack 44022 01 Utensil Basket Stainless Steel For miscellaneous labware such as stoppers spatulas small beakers etc Furnished with drop in cover Ppar...

Страница 100: ...rge 5rips wide mouth glassware over spindles 91002 00 Interconnect it Allows WaterPro RO Station to be attached to the glassware washer 90750 00 90750 02 WaterPro RO Station Provides purified water fo...

Страница 101: ...ware Washer Accessories 97 P o ct Se ice 00 122 341 PART H DESCRIPTION 45800 00 Stand For use with Freestanding and Mobile models Raises washer approximately 17 inches Front opens to provide storage u...

Страница 102: ...mm tubes Culture Tube Test Tube Insert Stainless Steel Insert for 15 mm to 18 mm tubes Culture Tube Test Tube Insert Stainless Steel Insert for 20 mm to 25 mm tubes Culture tube Test Tube Insert Stain...

Страница 103: ...lasks and other wide mouth glassware 44018 01 32 Pin Insert Stainless Steel For use with beakers Erlenmeyer flasks and other wide mouth glassware 44019 01 Retainer Top Stainless Steel To keep lightwei...

Страница 104: ...nmeyer Flask Insert Stainless Steel Rack secures glassware used in oxygen demand determination beakers and Erlenmeyer flasks 44022 01 Utensil Basket Stainless Steel For miscellaneous labware such as s...

Страница 105: ...00 Interconnect it Allows WaterPro RO Station to be attached to the washer 90750 00 90750 02 WaterPro RO Station Provides purified water for the final rinses 115V 60 Hz WaterPro RO Station Provides p...

Страница 106: ...reestanding and Mobile models Raises washer approximately 17 inches Front opens to provide storage underneath washer EXPENDABLES PART H DESCRIPTION 44220 00 10 lb LabSolutions Powder Detergent 44221 0...

Страница 107: ...P o ct Se ice 00 122 341 103...

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