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SERVICE WORK ON THE CHASSIS 3

F01200-10

–

Position the brake caliper. Mount and tighten screws

with

the spacers.
Guideline

Screw, front
brake caliper

25 Nm (18.4 lbf ft)

Loctite

243™

–

Connect plug-in connector

and mount the cable tie(s).

–

Position the brake line, wiring harness, and clamp. Mount and
tighten screws

3.5

Installing V12 shock absorber

F01209-11

–

Push splash protector

to the side and position the shock

absorber. Mount and tighten screw

Guideline

Screw, top
shock absorber

M12

80 Nm (59 lbf ft)

Loctite

2701™

–

Mount and tighten screw

Guideline

Screw, bottom
shock absorber

M12

80 Nm (59 lbf ft)

Loctite

2701™

Info

The heim joint for the shock absorber on the link fork
is Teflon coated. It must not be lubricated with grease,
nor with any other lubricants. Lubricants dissolve the
Teflon coating, thereby drastically reducing the service
life.

–

Mount and tighten screw

Guideline

Screw, sub-
frame top

M10

45 Nm (33.2 lbf ft)

Loctite

243™

–

Attach brake line

3.6

Installing V12 combination instrument

H02569-10

–

Position the connector board and combination instrument on
the upper triple clamp.

–

Mount and tighten screws

Guideline

Remaining screws,
chassis

10 Nm (7.4 lbf ft)

–

Route the clutch line with the clutch master cylinder toward
the front between the upper and lower triple clamps.

Содержание F8103S4

Страница 1: ...SETUP INSTRUCTIONS 2019 Freeride 250 F Art no 3213879en ...

Страница 2: ......

Страница 3: ...ors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from figures and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong ...

Страница 4: ... or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Страница 5: ... p 6 Install V12 shock absorber p 7 Install C12 combination instrument p 7 Stick on the reflector p 8 Install handlebars p 8 Install the handlebar cushion p 9 Install left side controls p 9 Install right side controls p 11 Install left and right rear mirrors p 12 Install left and right hand guards p 12 Install front fender p 13 Install the front wheel p 13 Install the front and rear turn signals p...

Страница 6: ...y optional Info Read the accompanying KTM PowerParts fitting instructions Remove remaining protective film Attach the stickers included in the scope of supply optional Prepare the vehicle according to the specifications in the KTM Dealer net for handover to the customer ...

Страница 7: ...ble Lift stand 78929955100 Carefully loosen and remove the tension belt of the footrest mount Info An assistant prevents the motorcycle from falling over 402050 01 Together with an assistant take the vehicle off the pallet Position the vehicle on a lift stand Check the vehicle for transport damage 3 2 Removing V2 headlight mask F01233 10 Remove the spare key and KEYCODECARD keep in a safe place fo...

Страница 8: ...handover Have a lift stand available Lift stand 78929955100 Remove the two cable ties on the triple clamp 402051 01 Together with an assistant take the vehicle off the pallet Position the vehicle on a lift stand Check the vehicle and components for transport damage 3 4 Installing V12 fork legs 402556 10 Position the fork legs Bleeder screws 1 are positioned toward the front Info Grooves are milled...

Страница 9: ... 3 Guideline Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Info The heim joint for the shock absorber on the link fork is Teflon coated It must not be lubricated with grease nor with any other lubricants Lubricants dissolve the Teflon coating thereby drastically reducing the service life Mount and tighten screw 4 Guideline Screw sub frame top M10 45 Nm 33 2 lbf ft Loctite 243 Attach...

Страница 10: ...n Mount and tighten screws 1 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly E00957 10 Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the mate rial becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent...

Страница 11: ...center of the handlebar clamps Keep the installed gap widths equal when tightening 3 9 Installing the handlebar cushion E00958 10 Secure the handlebar cushion with two cable ties 3 10 Installing left side controls 402148 01 Mount turn signal switch and route cable to the front E00959 01 Position the controls on the left half of the handlebar ...

Страница 12: ...affic if the combina tion switch is installed Mount left side combination switch Combination switch left side 79039974044 Info The left side combination switch is optionally avail able as an accessory With the combination switch mounted the second mapping and traction control can be used The figure shows a possible installation position of the left side combination switch Observe the accompanying ...

Страница 13: ...he cables without tension and secure with cable ties and cable holders 3 11 Installing right side controls F01236 10 Position the controls on the right half of the handlebar Route the cables without tension and secure with cable ties and cable holders ...

Страница 14: ...alling left and right rear mirrors H01060 01 Mount the mirror clamps on both sides E00961 01 Mount and tighten the rear mirror on both sides 3 13 Installing hand guards left and right E00962 01 Preassemble the hand guards on the left and right ...

Страница 15: ...n screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 15 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Страница 16: ...y positioned Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake lin ings are seated correctly against the brake disc Remove the motorcycle from the lift stand p 20 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 3 Guideline Screw fork stub M8 15 N...

Страница 17: ...he license plate lamp F01175 10 Position the license plate lamp on the license plate holder extension and mount and tighten screw 1 3 18 Installing the reflector E00965 10 Mount reflector 1 on the license plate holder with the spring washer 3 19 Routing the front turn signal cable H01768 10 Position turn signal indicator lamp 1 in the combination instrument rack ...

Страница 18: ...et 3 Indicator lamps W2 3W socket W2x4 6d Position the cable with socket and bulb in turn signal control lamp 1 3 20 Routing the rear turn signal cable Preparatory work Fold the seat up p 18 F01176 10 Main work Pull EFI control unit 1 off the holder and hang to the side F01177 10 Remove screws 2 Remove screws 3 Lower the license plate holder and hang the tail light to the side Info Pay attention t...

Страница 19: ...F01181 10 Join the turn signal cable harness plug in connector to the main wiring harness plug in connector Mount EFI control unit 1 on the holder Info The wiring harness runs under the EFI control unit Lock the seat p 19 F01182 10 Route the turn signal cable on the left side on the license plate holder and feed the turn signal cable through the hole Route the cable of the tail light on the right ...

Страница 20: ...nfo Ensure that the cable is routed correctly Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the tail light on the license plate holder Mount and tighten screws 3 3 21 Folding the seat up E00976 10 Press release lever 1 Lift the seat and fold it up ...

Страница 21: ... is located in the socket If there is no bulb in the socket Insert the bulb included in the accessory pack in the socket License plate lamp W5W socket W2 1x9 5d Insert the cable with the socket and bulb in the license plate lamp Connect the plug in connector of the left turn signal which is marked red Connect the plug in connector of the right turn signal which is marked green Position the license...

Страница 22: ... side stand must be folded up and secured with the rubber strap 3 25 Installing the engine guard E00964 10 Position the engine guard on the frame at the front and mount screws 1 but do not tighten yet Position the engine guard on the frame at the rear and mount and tighten screws 2 Guideline Screw engine guard M6x20 10 Nm 7 4 lbf ft Tighten screws 1 Guideline Screw engine guard M6x12 10 Nm 7 4 lbf...

Страница 23: ...in harmful sub stances Keep 12 V batteries out of the reach of children Keep sparks and open flames away from 12 V bat teries Only charge 12 V batteries in well ventilated rooms Maintain a minimum clearance from inflammable materials when charging 12 V batteries Minimum clearance 1 m 3 ft Do not charge deeply discharged 12 V batteries if the charge is already below the minimum voltage Minimum volt...

Страница 24: ... substances Keep 12 V batteries out of the reach of children Keep sparks and open flames away from 12 V batteries Only charge 12 V batteries in well ventilated rooms Maintain a minimum clearance from inflammable materials when charging 12 V batteries Minimum clearance 1 m 3 ft Do not charge deeply discharged 12 V batteries if the charge is already below the minimum voltage Minimum voltage before t...

Страница 25: ...riod it will become deeply discharged and suffer a loss of capacity destroying the battery The 12 V battery is maintenance free Preparatory work Turn the ignition key in the ignition lock to the position while the engine is idling Disconnect the negative cable of the 12 V battery p 21 H01143 10 Main work Connect the battery charger to the 12 V battery Adjust the battery charger EU battery charger ...

Страница 26: ...straps 6 The holding lugs on the fender engage in the headlight mask Finishing work Check the headlight setting p 24 3 31 Checking the headlight setting 0 0 A A 0 0 B B 400726 10 Position the vehicle upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight Make another mark at a distance B under the first marking Guideline Di...

Страница 27: ...cle may require a correc tion of the headlight range Tighten screw 1 3 33 Setting the combination instrument Info When the vehicle is delivered only the SPEED H and SPEED ODO display modes are activated Condition The motorcycle is stationary 400318 01 Repeatedly press the button briefly until H appears at the bottom right of the display Press the button for 2 3 seconds The Setup menu is displayed ...

Страница 28: ...d the active functions are shown Repeatedly press the button briefly until Km h Mph flashes Adjusting the Km h Press the button Adjusting the Mph Press the button Wait 3 5 seconds The settings are stored Info If no button is pressed for 10 12 seconds or if an impulse comes from the wheel speed sensor the settings are automatically saved and the setup menu is closed 3 35 Setting the clock Condition...

Страница 29: ...alth hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality cause...

Страница 30: ... sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area wi...

Страница 31: ...e button 1 turn the fuel tank filler cap counter clockwise and lift it off 3 38 Closing the fuel tank filler cap E00978 10 Main work Mount fuel tank filler cap and turn it clockwise until the release button 1 engages Info Route the fuel tank breather hose 2 without kinks Finishing work Lock the seat p 19 ...

Страница 32: ...gine guard M6x20 10 Nm 7 4 lbf ft Screw engine guard M6x12 10 Nm 7 4 lbf ft Screw foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw radiator bracket M6 6 Nm 4 4 lbf ft Screw rear brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screws throttle grip M6 5 Nm 3 7 lbf ft Fuel connection on fuel pump M8 10 Nm 7 4 lbf ft Nut foot brake lever sto...

Страница 33: ...10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw battery compartment M10 45 Nm 33 2 lbf ft Screw cross bar M10 45 Nm 33 2 lbf ft Screw foot brake lever M10 30 Nm 22 1 lbf ft Loctite 243 Screw footrest bracket M10 45 Nm 33 2 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw subframe top M10 45 Nm 33 2 lbf ft Loctite 243 Nut fuel pump fixatio...

Страница 34: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Страница 35: ...AUXILIARY SUBSTANCES 6 33 Long life grease Recommended supplier MOTOREX Bike Grease 2000 ...

Страница 36: ... 3213879en 3213879en 07 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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