30/ENGINE - WORK ON INDIVIDUAL PARTS
70
–
Finally, check all gear wheels for smooth operation.
16.19
Dismantling the countershaft
0
0
1
1
0
0
3
3
0
0
2
2
0
0
4
4
0
0
5
5
0
0
6
6
0
0
7
7
0
0
8
8
0
0
9
9
0
0
bk
bk
0
0
bl
bl
300801-01
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Remove stop disk
and the first-gear idler gear
.
–
Remove needle bearing
.
–
Remove the fifth-gear sliding gear
and lock ring
.
–
Remove the fourth-gear idler gear
.
–
Remove the third-gear idler gear
.
–
Remove lock ring
.
–
Remove the sixth-gear sliding gear
.
–
Remove lock ring
.
–
Remove the second-gear idler gear
.
16.20
Assembling the countershaft
Info
Use new lock rings in every repair job.
–
Oil all parts carefully before assembling.
–
Check the transmission. (
0
0
bl
bl
0
0
9
9
0
0
bk
bk
0
0
8
8
0
0
7
7
0
0
6
6
0
0
5
5
0
0
4
4
0
0
3
3
0
0
2
2
0
0
1
1
300801-02
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Mount the second-gear idler gear
on the countershaft with the protruding collar facing downward.
–
Mount lock ring
.
–
Mount the sixth-gear sliding gear
with the shift groove facing upward.
–
Mount lock ring
.
–
Mount the third-gear idler gear
with the collar facing upward.
–
Mount the fourth-gear idler gear
with the collar facing downward.
–
Mount lock ring
.
–
Mount the fifth-gear sliding gear
with the shift groove facing downward.
–
Mount needle bearing
, first-gear idler gear
with the groove facing downward and stop disk
.
–
Finally, check all gear wheels for smooth operation.
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