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8 Servicing/Maintenance

39 of 80

KSB Delta Primo

1983.811/02-EN

8 Servicing/Maintenance

8.1 General information/safety regulations

DANGER

Unintentional start-up of pressure booster system

Danger to life!

▷

De-energise the pressure booster system for any repair work or servicing work.

▷

Ensure that the pressure booster system cannot be re-energised unintentionally.

WARNING

Improper lifting/moving of heavy assemblies or components

Personal injury and damage to property!

▷

Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.

WARNING

Unqualified personnel performing work on the pressure booster system

Risk of personal injury!

▷

Always have repair and maintenance work performed by specially trained,
qualified personnel.

CAUTION

Incorrectly serviced pressure booster system

Function of pressure booster system not guaranteed!

▷

Regularly service the pressure booster system.

▷

Prepare a maintenance schedule for the pressure booster system, with special
emphasis on lubricants, shaft seals and pump couplings.

The operator ensures that maintenance, inspection and installation are performed by
authorised, qualified specialist personnel who are thoroughly familiar with the
manual.

▪

Observe the safety instructions and information.

▪

For any work on the pump (set) observe the operating manual of the pump (set).

▪

In the event of damage you can always contact KSB Service .

▪

A regular maintenance schedule will help avoid expensive repairs and contribute
to trouble-free, reliable operation with a minimum of maintenance expenditure
and work.

▪

Never use force when dismantling and reassembling the equipment.

8.1.1 Inspection contract

For all inspection work and servicing work to be carried out at regular intervals we
recommend taking out the KSB inspection contract. Contact your service partner for
details.

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Содержание Delta Primo F

Страница 1: ...Pressure Booster System KSB Delta Primo KSB Delta Primo F KSB Delta Primo VC KSB Delta Primo SVP Installation Operating Manual...

Страница 2: ...s provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacture...

Страница 3: ...ation 12 3 4 Return to supplier 13 3 5 Disposal 13 4 Description 14 4 1 General description 14 4 2 Product information as per Regulation No 1907 2006 REACH 14 4 3 Designation 14 4 4 Name plate 14 4 5...

Страница 4: ...nowledging warning and alert messages 34 7 7 Saving and restoring settings 34 7 8 Operating modes 36 7 8 1 Manual mode 36 7 8 2 Energy saving mode 36 7 9 Functions 37 7 9 1 Filling the accumulator 37...

Страница 5: ...Contents 5 of 80 KSB Delta Primo 10 3 Fault messages 69 11 EU Declaration of Conformity 73 12 Certificate of Decontamination 74 13 Commissioning report 75 Index 76...

Страница 6: ...ntact with the fluid handled Dry running protection Dry running protection devices prevent the pump from being operated without the fluid to be handled which would result in pump damage Energy saving...

Страница 7: ...e software is prohibited This does not however apply to software updates supplied by KSB 1 3 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to t...

Страница 8: ...y CAUTION CAUTION This signal word indicates a hazard which if not avoided could result in damage to the machine and its functions General hazard In conjunction with one of the signal words this symbo...

Страница 9: ...The operator is responsible for ensuring compliance with all local regulations not taken into account 2 2 Intended use The pressure booster system must only be operated within the operating limits des...

Страница 10: ...e following safety regulations shall be complied with Accident prevention health regulations and safety regulations Explosion protection regulations Safety regulations for handling hazardous substance...

Страница 11: ...es Before returning the product to service observe all instructions on commissioning Make sure the pressure booster system cannot be accessed by unauthorised persons e g children Prior to opening the...

Страница 12: ...d is on hand 1 Remove the packaging Remove the caps from the connection openings 2 Check for any in transit damage 3 Transport the pressure booster system to the place of installation 4 Detach the pre...

Страница 13: ...required a blank certificate of decontamination can be downloaded from the following web site www ksb com certificate_of_decontamination 3 5 Disposal WARNING Fluids handled consumables and supplies w...

Страница 14: ...system SVP Pressure booster system with variable speed system and KSB SuPremE motor 3 Number of pumps 15 Pump size 08 Number of pump stages 4 4 Name plate ID PN Prod IP RDP PO U Kalkovenweg 13 F Alphe...

Страница 15: ...nstallation Stationary dry installation Drive KSB Delta Primo F VC Electric motor Efficiency class IE3 to IEC 60034 30 KSB Delta Primo SVP Magnetless synchronous reluctance motor Efficiency class IE5...

Страница 16: ...this pressure transmitter is monitored broken wire detection This ensures equal distribution of pump operating hours If a duty pump fails the next pump is started up immediately Via a volt free contac...

Страница 17: ...A 6 dB A 54 dB A The expected total sound pressure level of 54 dB A may develop when all 4 pump sets are running under full load conditions 4 8 Scope of supply Depending on the model the following it...

Страница 18: ...weights For dimensions and weights refer to the outline drawing 4 10 Potential equalisation A terminal marked with the earth symbol is provided at the power connection for connecting a PE conductor 1...

Страница 19: ...d and prepared in accordance with the dimensions in the outline drawing The pressure booster system can be operated on the power supply network in accordance with the data on the name plate The place...

Страница 20: ...le bolts to firmly anchor the pressure booster system 5 3 Mounting the accumulator CAUTION Dirt in the pressure booster system Damage to the pump sets Clean the accumulator before filling it The origi...

Страница 21: ...bolts crosswise The ends of the bolts must not protrude from the flange 5 4 2 Fitting the pressure reducer optional NOTE A pipe length of approximately 600 mm must be provided on the inlet side to acc...

Страница 22: ...e with VDE is mandatory A maximum cable length of 10 metres should not be exceeded between the surge protective device usually type 1 internal lightning protection installed at the service entrance an...

Страница 23: ...emote ON OFF input 1 Establish the connection in accordance with the wiring diagram 5 5 4 Connecting the dry running protection device The original operating manual of the dry running protection devic...

Страница 24: ...essure booster system Before commissioning starting up or functional check running the pressure booster system make sure that there is no foreign matter in the pressure booster system or piping CAUTIO...

Страница 25: ...en run once loosen the vent plugs again to let any remaining air escape while the pump is switched off 11 Close the vent plug 12 Check that the pump sets are running smoothly 13 Close the discharge si...

Страница 26: ...data if required readjust 9 Briefly start up one pump after the other in manual mode and compare the direction of rotation at the fanwheel with the arrow indicating the direction of rotation 10 Check...

Страница 27: ...the motor and impermissible loads on the pump motor seals and bearings do not exceed a certain number of starts per hour See original operating manual of the pump sets 6 2 2 Ambient conditions Observ...

Страница 28: ...B 1100 Movitec 15B 1600 Movitec 25B 2800 Movitec 40B 4600 Movitec 60B 6100 Movitec 90B 8500 6 3 Shutdown 6 3 1 Measures to be taken for shutdown 1 Fig 6 Venting and draining the accumulator 1 Vent plu...

Страница 29: ...on Low Voltage Equipment The pressure booster system is factory set to the start up pressure and stop pressure indicated on the name plate Changes and restorations can be made via the control panel Se...

Страница 30: ...s The LED provides information on the operating status Table 12 LED description LED Description Green Trouble free operation Yellow One or more warnings are active Red One or more alerts are active 7...

Страница 31: ...u Key Submenu Menu display Operation General System pressure System load RDP switch present not present Inlet pressure Level content Level height m Ambient temp Digital inputs Pumps Operating mode of...

Страница 32: ...ssure compensation High pressure alert Low pressure alert Minimum runtime Start delay Stop delay RDP delay High low alert delay 7 4 Access levels Various access levels have been defined to prevent uni...

Страница 33: ...ngs menu level 3 1 3 1 is displayed Step 3 Navigating 1 Press direction key until 3 5 is displayed 2 Press OK to confirm selection 3 5 1 is displayed Step 4 Changing the parameter value 1 To change th...

Страница 34: ...Fault occurred date and time Fault acknowledged date and time Fault dismissed date and time Step 4 Remedying and acknowledging a fault The displayed fault has been remedied 1 To acknowledge the fault...

Страница 35: ...3 2 2 3 customer settings 2 Select RESET OK Resets to settings saved on site Resetting to default settings Logged in at Factory level for manufacturers only 1 Select parameter 3 2 2 6 default setting...

Страница 36: ...end on the system installed and can only be defined at the operational pressure booster system installed on site In conjunction with a very large discharge side accumulator the energy saving mode ensu...

Страница 37: ...e is within the bandwidth the control unit triggers the filling of the accumulator and stops the pump set Setting the time interval Logged in at Service level 1 Call up parameter 3 4 3 5 2 time flow r...

Страница 38: ...inputs for remote reset setpoint changeover and functional check run The temperature sensor Pt1000 is fitted and electrically connected Section 5 5 6 Page 23 1 Call up parameter 3 3 4 WSD 2 Set the wa...

Страница 39: ...stem Function of pressure booster system not guaranteed Regularly service the pressure booster system Prepare a maintenance schedule for the pressure booster system with special emphasis on lubricants...

Страница 40: ...increase in current input occurring during unchanged operating conditions indicate wear Monitor the functions of auxiliary connections if any 8 2 2 Checklist for inspection work In the event that you...

Страница 41: ...sure booster system The best storage volumes are achieved with the following settings mean value Value 0 9 at start up pressure 3 bar Value 0 8 at start up pressure 3 bar Example 1 pE 5 bar 5 bar 0 9...

Страница 42: ...entional start up Comply with the local regulations 2 Close the shut off valve of the pump 3 Place a suitable container under the drain connection 4 Open the drain connections To do so observe the pum...

Страница 43: ...k valve into the body Apply lubricant to new O rings See table below Fig 12 Mounting the body 11 Mount the body of the non return valve Fig 13 Loosening the screwed connection of the body parts 12 Use...

Страница 44: ...ve DN 50 Watts Industries IN 050 DN 50 1x Eriks 12192264 2x Eriks 12711459 8 2 6 Mounting the manifold in a mirrored position DANGER Voltage at the pressure booster system Danger to life Prior to open...

Страница 45: ...d 6 Remove the entire manifold with shut off valves A A Fig 18 Loosening the EF locknut A EF locknut 7 Undo the EF locknut at both shut off valves by half a turn The O ring is now exposed B B A Fig 19...

Страница 46: ...set by 90 NOTE For some variants the pressure gauge or a pressure sensor need to be removed to be able to turn the pressure measuring set A A Fig 20 Turning the shut off valves A Shut off valve 10 Tu...

Страница 47: ...f 80 KSB Delta Primo 1983 811 02 EN 12 If the pressure gauge and or pressure sensors have been removed connect them again The manifold is now fitted in a mirrored position 13 Tighten the EF locknuts o...

Страница 48: ...pressure too low F Discharge side pressure too high G Leakage at mechanical seal H One several pumps motors overheated I Motor protection switch es triggered Warning LED lit J Pump s do es not stop K...

Страница 49: ...igher than stated in the purchase order Contact KSB Motor protection switch triggered or set incorrectly or pump seized Compare setting with the motor s rating plate data Delay setting too short Check...

Страница 50: ...3 90 79 2 691 742 02 742 01 743 412 79 1 Fig 22 KSB Delta Primo F Table 21 List of components Part No Description Part No Description 79 1 Automatic switchgear 655 Pump 79 2 Measuring transducer 691 P...

Страница 51: ...a Primo VC Table 22 List of components Part No Description Part No Description 79 1 Automatic control unit 595 Anti vibration pad 79 2 Measuring transducer 655 Pump 79 10 Frequency inverter 691 Pressu...

Страница 52: ...ator 743 90 Ball valve 595 Anti vibration pad The individual parts of the pump set are shown in the product literature of the pump set 10 2 Parameter list Table 24 Overview of parameters Parameter Des...

Страница 53: ...nal supply valve 0 100 0 0 100 0 100 Everybody Nobody 1 1 10 Power down speed Calculated stop speed if zero flow detection is activated in energy saving mode Service Nobody 1 1 14 WSD pulses tank 1 Wa...

Страница 54: ...alerts Everybody Nobody 2 1 3 Acknowledge All All messages are acknowledged Everybody Everybody 2 1 4 Clear History Deleting the message history Service Service 3 Settings Settings Everybody Nobody 3...

Страница 55: ...3 2 1 1 1 2 PIN acceptance Prompt to enter PIN 0 9999 0 9999 Everybody Everybody 3 2 1 1 2 PIN Entering the user level and password Factory Nobody 3 2 1 1 2 1 Access Level Selecting the login level Us...

Страница 56: ...body Nobody 3 3 1 Number of pumps Maximum number of pumps used in system 3 1 6 1 6 Everybody Service 3 3 2 Inlet General configuration suction side Pressure switch Pressure switch pressure sensor wate...

Страница 57: ...00 999 100 999 Everybody Service 3 4 1 4 4 Low level shut down System stop when dry running level reached 10 0 99 0 99 Everybody Service 3 4 1 4 5 Low level reset Resetting the system when defined dry...

Страница 58: ...1 4 10 4 Sample time Measurement cycle for measuring to control proportional valve 10 0 99 0 99 Everybody Service 3 4 1 4 10 5 Analog output Configuring the analog output 4 20mA 4 20 mA 0 20 mA Every...

Страница 59: ...ncy inverter None None analog 4 20 mA analog 0 20 mA PumpDrive 1 PumpDrive 2 Danfoss VLT 28 00 Danfoss MicroDrive Danfoss AquaDrive Everybody Service 3 4 3 2 Proportional const Proportional constant o...

Страница 60: ...he manual mode Digital and bus Digital input bus digital and bus digital or bus Everybody Service 3 4 3 26 Start select Selecting the start signal Digital and bus Digital input bus digital and bus dig...

Страница 61: ...Power 1 Power 1 of pump 2 0 100 0 100 Everybody Service 3 4 5 6 2 Power 2 Power 2 of pump 2 0 100 0 100 Everybody Service 3 4 5 6 3 Power 3 Power 3 of pump 2 0 100 0 100 Everybody Service 3 4 5 6 4 Po...

Страница 62: ...ly high system pressure stop pumps or output message only Stop pumps Stop pumps message only Everybody Customer 3 5 13 Low pressure alarm Lower limit value for minimum system pressure 0 0 400 0 400 Ev...

Страница 63: ...0 99 Everybody Service 3 6 12 WSD 3 pulse length Water flow detection 3 length of pulse in seconds 4 0 99 0 99 Everybody Service 3 6 13 Sys start up delay Start delay following re start 10 0 32 0 32...

Страница 64: ...cifying the duration of the forced start check run 30 0 30 0 30 Everybody Service 3 7 9 Date adapt level On The alternative fill level is activated in accordance with day s month s Everybody Customer...

Страница 65: ...lternative pressure setpoint is deactivated 0 0 23 0 23 Everybody Customer 3 7 8 2 1 4 Min adapt setp OFF Entering the minutes when the alternative pressure setpoint is deactivated 0 0 59 0 59 Everybo...

Страница 66: ...kage remote acknowledgem ent bypass valve emergency power Service Service 3 8 2 Outputs Outputs Service Nobody 3 8 2 1 Output 1 P4 Configuration of output 1 None None threshold 1 threshold 2 supply va...

Страница 67: ...body 3 10 1 2 Root Menu Settings List of all main menu elements Develop Develop 3 10 1 2 1 rootmenu selection Root menu selection 1 1 65 1 65 Develop Develop 3 10 1 2 1 Traffic Light Assignment of fau...

Страница 68: ...er Nobody 3 15 2 1 MB Slave Address Modbus slave address 247 1 247 1 247 Customer Customer 3 15 2 2 Baudrate Baud rate 192 9600 192 Customer Customer 4 Info Information Everybody Nobody 4 1 Device Con...

Страница 69: ...body 5 Quickmenu Information on quick menu Everybody Nobody 10 3 Fault messages Table 25 Overview of fault messages Fault message Description Type of message Warning Alert Failure PT Dis Fault dischar...

Страница 70: ...k sum F5 Communication fault frequency inverter 5 incor check sum F6 Communication fault frequency inverter 6 Temp sensor fail Fault temperature sensor of water flow detection 24V out of range Interna...

Страница 71: ...ge too high frequency inverter 4 Over voltage P5 DC link voltage too high frequency inverter 5 Over voltage P6 DC link voltage too high frequency inverter 6 Under voltage P1 DC link voltage too low fr...

Страница 72: ...ushing procedure active Valve opened oftenly Several flushing procedures carried out Circuit Fail FC1 Short circuit fault earth fault frequency inverter 1 Circuit Fail FC2 Short circuit fault earth fa...

Страница 73: ...triction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC The manufacturer also declares that the following harmonise...

Страница 74: ...ver bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing...

Страница 75: ...rcuit diagram Start up pressure pstart bar Setpoint Delta p Minimum runtime Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pstop bar Inlet pressure pinl bar Pre charge...

Страница 76: ...warning and alert messages 34 Faults Causes and remedies 48 Filling the accumulator 37 I Installation 15 Installation at site 19 Intended use 9 K Key to safety symbols markings 8 L LED display 30 M Ma...

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Страница 80: ...KSB B V Kalkovenweg 13 2401 LJ Alphen aan den Rijn Netherlands 1983 811 02 EN...

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