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INSTALLATION

OPTISONIC 6400

www.krohne.com

08/2011 - 4000972602 - MA OPTISONIC 6400 R02 en

3.3 Installation procedure for flow measurement

3.3.1 Step 1: check required parts

INFORMATION!

Check the packing list to check if you received completely all that you ordered.

INFORMATION!

Inspect the cartons carefully for damage or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

CAUTION!

The device arrives in a plastic trunk on wheels.

Figure 3-8: Scope of delivery

Product documentation, factory calibration report

Trunk on wheels

Carrying bag

1 or 2 rail(s) per tray

Metal / textile straps for mounting rail(s) and converter

Sensor(s) with fixing units (small version 1, medium version 2 sensors)
2 Transducers (small versions: 2 MHz, medium version: 1 MHz), including 3 m cable, coupling grease

Power adapter including plugs for EU, UK, US and AUS

USB memory stick, measure band
optionally I/O box and/or temperature sensors, PC connection cable

Signal converter UFC 400 P

Содержание OPTISONIC 6400

Страница 1: ...nic clamp on flowmeter Electronic Revision ER 1 1 0_ SW REV 01 01 01 OPTISONIC 6400 OPTISONIC 6400 OPTISONIC 6400 OPTISONIC 6400 Handbook Handbook Handbook Handbook KROHNE 08 2011 4000972602 MA OPTISO...

Страница 2: ...any part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice 2 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en Copyright 2011 by KRO...

Страница 3: ...allation procedure for flow measurement 17 3 3 1 Step 1 check required parts 17 3 3 2 Step 2 select proper installation position 18 3 3 3 Step 3 determine dimensions of pipe 18 3 3 4 Step 4 initialise...

Страница 4: ...up the data logger 62 5 3 2 Step 2 how to start data logging 64 5 3 3 Step 3 how to view logged data 65 5 4 How to transfer data to a PC 65 5 4 1 Site files 65 5 4 2 Log files 66 5 4 3 Managing your...

Страница 5: ...flow on places temporary or you can make use of it if you want to compare the output with other measurement devices If an inline measurement device is broken and you are in need of the information the...

Страница 6: ...over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use...

Страница 7: ...tion To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident...

Страница 8: ...rfaces DANGER This warning refers to the immediate danger when using this device in a hazardous atmosphere DANGER These warnings must be observed without fail Even partial disregard of this warning ca...

Страница 9: ...vice arrives in a plastic trunk on wheels Figure 2 1 Scope of delivery 1 Product documentation factory calibration report 2 Trunk on wheels 3 Carrying bag 4 1 or 2 rail s per tray 5 Metal textile stra...

Страница 10: ...tegory 3 Calibration number 4 Process temperature 40 200 C for XT version 5 Manufacturing year 6 Serial number 7 Device type yyy small medium or large 8 Name and address of the manufacturer Figure 2 3...

Страница 11: ...DEVICE DESCRIPTION 2 11 OPTISONIC 6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en Figure 2 4 I O box standard version Figure 2 5 I O box with 2 OPTITEMP TT 30 C included...

Страница 12: ...sensor rails Protect the pipe contact side of the transducer Scratches or other damages may have a negative impact on its proper functioning Before fitting the transducer to the transducer knob in the...

Страница 13: ...the connector covers of the connectors on the bottom side of the converter in place This to prevent improper functioning caused by dust dirt When the sensor cables are connected while the converter i...

Страница 14: ...nt air gas or vapor from collecting in upper part In partially filled pipes the clamp on flowmeter will report incorrect flow rates or not measure 3 2 3 Vertical pipelines Figure 3 2 Long horizontal p...

Страница 15: ...h Install air vent downstream of the flow meter to prevent vacuum Although this will not harm the meter it may cause gases to come out of solution cavitate and interfere with proper measurements 3 2 6...

Страница 16: ...6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en 3 2 7 Position of pump CAUTION Never install flowmeter at a pump suction side in order to avoid cavitation or flashing in the flowmeter...

Страница 17: ...manufacturer CAUTION The device arrives in a plastic trunk on wheels Figure 3 8 Scope of delivery 1 Product documentation factory calibration report 2 Trunk on wheels 3 Carrying bag 4 1 or 2 rail s pe...

Страница 18: ...P converter Turn on the converter by pressing the on off button for one second Wait until the menu appears this will take approximately 30 seconds When the UFC 400 P converter is started the first ti...

Страница 19: ...ose in each line the required unit with the buttons as shown in the previous section Menu Language English Time and date Units Continue 13 04 2010 14 11 09 13 MB free Menu Installation Measurement Vie...

Страница 20: ...s 1 2 Pipe tag Outer diameter Material Wall thickness Liner material Previous Next Previous Next Previous Next Previous Next Pipe1 100 00 mm Carbon steel 5 00 mm None 13 04 2010 14 11 09 13 MB free Pi...

Страница 21: ...ve 1 7 Transducer set Calibration number Number of traverses Previous Next Previous Next Previous Next Previous Next Ta 522505050 13 04 2010 14 11 09 13 MB free Transducer set Fill in the value given...

Страница 22: ...one at the recommended distance shown on the screen in this example 34 30 mm Unlock the transducer by turning the locking knob 2 counter clockwise Slide the transducer 1 to the new position 3 Lock th...

Страница 23: ...is at the marked location W mode 1 rail DN15 150 Follow the instructions as given in V mode 1 rail V mode 1 rail V mode 1 rail V mode 1 rail Figure 3 10 Mounting second rail in Z mode 1 traverse usin...

Страница 24: ...etal straps DN15 250 On request it is possible to use the large rail of the OPTISONIC 6300 with 0 5 MHz transducers Using this you can measure up to DN4000 Put the metal straps around the pipe Put the...

Страница 25: ...NIC 6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en Installation with textile straps DN250 Installation with textile straps DN250 Installation with textile straps DN250 Installation wi...

Страница 26: ...4000972602 MA OPTISONIC 6400 R02 en Regreasing of transducers Set the sensors to the proper sensor distance Unlock and tilt the rail by pushing the buttons of the fixing units Then put some coupling f...

Страница 27: ...transducer green 1 2 3 4 5 6 7 8 9 0 EXP ABC DEF GHI JKL MNO PQRS TUV WXYZ A a I O DISPLAY LOGGER MENU 1 1 2 2 1 2 INFORMATION After mounting the transducers in the proper position it may take 45 seco...

Страница 28: ...m repeat the procedure until the change is small less then 1 mm or 1 of the distance whichever is larger Once you are satisfied continue until you are asked for the site name Enter the name and save t...

Страница 29: ...bold current output A or B C error or failure of the current output A or B C parameter or hardware error defect replace electronics units F bold F bold F bold F bold software user interface defect re...

Страница 30: ...ment at pipe 2 check process conditions for gas bubbles solids S zero converter invalid value at power up power off wait 5 seconds power on device S overflow counter 1 or 2 3 counter is overflowing an...

Страница 31: ...rature between before and after the radiator The converter can be placed in different ways You can use the bracket to hang it or to place it on a desk or you can use the supplied strap to fix it to a...

Страница 32: ...o the connection box In case no temperature sensors are available clamp on PT 100 sensors can be ordered optionally with the OPTISONIC 6400 In case temperature measurement is not possible there is an...

Страница 33: ...instance at heating systems or airconditioning system You need to use the optional I O box with PT 100 input option If the temperature sensors on the pipe have temperature transmitters 4 20 mA it is...

Страница 34: ...the transmitters is 4 20 mA 3 4 2 Step 2 what to do before setting up the energy units Follow the steps as descriped before refer to Installation procedure for flow measurement on page 17 Figure 3 17...

Страница 35: ...other energy set is used teach in the required values The KROHNE temperature range is 4 mA 0 C 32 F and 20 mA 120 C 248 F Extended range min and max is for an alarm function A value lower than the giv...

Страница 36: ...specific heat of the liquid Check whether the shown fluid is correct The type of fluid is set in the flow sensor installation wizard In case the fluid is set to water glycol mixture in the flow senso...

Страница 37: ...ga Wh kilo mega or BTU kilo million MM In case any other unit is required the free unit can be used To setup the free unit go to Measurement Setup Units Select the power or energy parameter then selec...

Страница 38: ...ption J factor amount of Joule in unit Ton hour refridgeration A ton hour of refridgeration is defined as the energy to melt one short ton 2000 pounds or 907 kg of ice 12660000 kilo calorie per second...

Страница 39: ...on the nameplate DANGER Observe the national regulations for electrical installations WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical...

Страница 40: ...the labels on the cable of each transducer for the calibration number All transducers for the same measuring path MUST have the same calibration number INFORMATION The signal cables are prefixed to t...

Страница 41: ...olling the converter with a PC the converter acts as the slave for file management The memory of the converter appears as a memory in your explorer tree view just like a memory stick Figure 4 2 Connec...

Страница 42: ...s and heat measurement version Plug the connector 2 of the I O box 3 in the connector 1 of the converter Then use the connectors 4 to setup the wanted I O as shown in the connection diagrams on the ne...

Страница 43: ...equency pulse output D 3 Status output X Status output X 4 Status output X Status output X 5 Current output C Current output C 6 Current output C Current output C 7 Current output C Current output C 8...

Страница 44: ...DC voltage source Uext external power supply any connection polarity DC voltage source Uext observe connection polarity according to connection diagrams Internal DC voltage source Controlled internal...

Страница 45: ...current output active HART Uint nom 15 VDC nominal I 22 mA RL 600 Not galvanically isolated Current output passive HART basic I Os Uext 32 VDC I 22 mA U0 1 8 V RL Uext U0 Imax Not galvanically isolate...

Страница 46: ...ceeded the load resistance RL must be reduced accordingly by parallel connection of R f 100 Hz RL max 47 k f 1 kHz RL max 10 k f 10 kHz RL max 1 k The minimum load resistance RL min is calculated as f...

Страница 47: ...L max 10 k f 10 kHz RL max 1 k The minimum load resistance RL min is calculated as follows RL min Uext U0 Imax Status output Uext 32 VDC I 100 mA RL max 47 k RL min Uext U0 Imax open I 0 05 mA at Uext...

Страница 48: ...at I 22 mA no no no no HART Not galvanically isolated X designates the connection terminals A or B depending on the version of the signal converter HART connection active point to point The parallel...

Страница 49: ...tatus of the device e g Error in device Application error or other The status output can also be used as a limit switch It can be programmed to switch when a measured parameter exceeds a preset value...

Страница 50: ...teresis This is for setting the low flow cut off Normally the default values can be used Time constant Use the default unless the signal is very unstable In that case the time constant can be increase...

Страница 51: ...witched off when the keypad is not touched for 60 seconds 5 2 Menu description Menu Start up 2 4 3 2 Brightness Brightness Brightness Brightness Sleep time 50 50 50 50 60 s 13 04 2010 14 11 09 13 MB f...

Страница 52: ...uid 3 Viscosity 4 Copy data pipe 1 5 Pipe 2 data 1 1 Pipe tag 2 Outer diameter 3 Material 4 Wall thickness 5 Liner material 6 Liner thickness 6 Pipe 2 data 2 1 Fluid 2 VoS fluid 3 Viscosity 7 Sensor 1...

Страница 53: ...13 Sensor 2 advice 1 Transducer set 2 Calibration number 3 Number of traverses 14 Sensor 2 position 1 Advised transducer position 2 Signal quality 15 Sensor 2 warning No check 1 No signal 2 Shift sen...

Страница 54: ...st Text Only if free unit is chosen m3 s factor Only if free unit is chosen 3 Velocity 4 Volume Selection from list Text Only if free unit is chosen m3 factor Only if free unit is chosen 5 Viscosity S...

Страница 55: ...rease 3 Counter limit 2 Pipe 2 Same as Pipe 1 3 Heat 1 Function Selection from list 2 Temperature input Selection from list 3 Supply temperature 4 Return temperature 5 Sensor location Selection from l...

Страница 56: ...constant 9 Time scale 4 Default page Selection from list 2 Display settings 1 Brightness 2 Sleep time 4 Logger 1 Start stop logger now Selection from list 2 Set start time 3 Set stop time 4 Arm disar...

Страница 57: ...4 Screen 3 as Screen 1 5 Screen 4 as Screen 1 5 I O 1 Current output 1 Function Selection from list 2 Range 0 3 Range 100 4 Extended range min 5 Extended range max 6 Error current 7 Error condition 8...

Страница 58: ...n from list 3 Limit switch 1 Measurement Selection from list 1 2 Threshold 3 Hysteresis 4 Polarity Selection from list 5 Time constant 6 Invert signal Selection from list 4 Frequency pulse output 1 Fu...

Страница 59: ...on from list 2 Measurement Selection from list 1 3 Low flow cutoff treshold 4 Low flow cutoff hysteresis 5 Preset value 6 Reset counter Selection from list 7 Set counter 1 Value 2 Set counter Selectio...

Страница 60: ...em Remarks 1 Load factory settings Selection from list 2 Device 1 Tag 2 Language 3 Time and date 4 Start up sequence Selection from list 5 Password 3 Transducer sets 1 Ta serial number 2 Ta calibratio...

Страница 61: ...may affect proper operation of the instrument It is advised that changing of these parameters is performed by qualified engineers only 1 Signal data 1 Signal path 1 Selection from list 2 Signal path...

Страница 62: ...mple interval is 60 s this means that once a minute it creates 1 data point Change the sample interval in a frequency that is wise Data logging 3 minutes long with one data point per minute means not...

Страница 63: ...ut of specification for more information refer to Error messages on page 29 Limit If the event logger is set to Limit the event of a parameter exceeding a pre set limit can be logged Measurement Choos...

Страница 64: ...with the settings filled in Logger setup when the measuring mode is entered When the measuring mode is left datalogging will stop When the logger is armed it is not possible to change settings of the...

Страница 65: ...s settings of the factory are overwritten To restore the factory default settings select Settings and information Load factory settings If the default site file is deleted the converter will create a...

Страница 66: ...rrent site file This is done by opening it in the measuring mode The CSV Comma Separated Values format can be imported into Excel by using the menu Data Import external data The values are separated b...

Страница 67: ...our pc you can not convert log files to CSV format on the converter This will only work with a memory stick connected to the converter Emulation of the signal converter operation on a pc Emulation of...

Страница 68: ...ting instructions it will rarely present any problems INFORMATION For more precise information please contact your local representative CAUTION Should you nevertheless need to return a device for insp...

Страница 69: ...the following medium This medium is water hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances We have flushed out and neutralized all cavities i...

Страница 70: ...d along a diagonal measuring path A sound wave going downstream with the flow travels faster than a sound wave going upstream against the flow The difference in transit time is directly proportional t...

Страница 71: ...Design The measurement system consists of one or two measuring sensors and a portable signal converter Signal converter Signal converter Signal converter Signal converter Portable housing UFC 400 P M...

Страница 72: ...adding or subtracting of measurement results of 2 path measurements Storage of measurement configurations as site file Maximum of site files is 100 Measurement data can be displayed as value or as bar...

Страница 73: ...to pipe wall Pipewall thickness 200 mm 7 87 Liner thickness 20 mm 0 79 Media properties Media properties Media properties Media properties Physical condition Liquids Viscosity 100 cSt general guideli...

Страница 74: ...put Optional temperature input Optional temperature input Optional temperature input Function temperature input by 2x KROHNE TSR W 30 clamp on temperature sensors only in combination with I O box with...

Страница 75: ...0 01 10000 pulses per second or pulses per unit volume Pulse width setting automatic symmetric or fixed 0 05 2000 ms Operating data Active Unom 15 VDC f f f fmax max max max 100 Hz 100 Hz 100 Hz 100...

Страница 76: ...tion in combination with flow measurement Range 50 500 C 58 932 F default 0 120 C 32 248 F Operating data Active Uint 15 VDC I 22 mA Imax 26 mA electronically limited U0 min 9 V with I 22 mA No HART P...

Страница 77: ...ONIC 6400 R02 en 7 3 Dimensions and weights 7 3 1 Clamp on sensor Dimensions mm Approx weight kg L H W 406 76 39 2 2 1 1 1 with transducers cable without mounting strap Dimensions inches Approx weight...

Страница 78: ...6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en 7 3 2 Converter Dimensions UFC 400 converter Dimensions mm Approx weight kg a b c d 247 289 168 66 1 6 Dimensions inch Approx weight lb...

Страница 79: ...SONIC 6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en 7 3 3 I O box Dimensions I O box Dimensions mm Approx weight kg a b c 112 5 84 6 41 3 0 2 Dimensions inch Approx weight lb a b c 4...

Страница 80: ...IC 6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en 7 3 4 Trunk on wheels Dimensions trunk on wheels Dimensions mm Approx weight kg a b c 565 374 241 6 2 Dimensions inch Approx weight l...

Страница 81: ...NOTES 8 81 OPTISONIC 6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en...

Страница 82: ...8 NOTES 82 OPTISONIC 6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en...

Страница 83: ...NOTES 8 83 OPTISONIC 6400 www krohne com 08 2011 4000972602 MA OPTISONIC 6400 R02 en...

Страница 84: ...s products Measuring systems for the oil and gas industry Measuring systems for sea going tankers Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 D 47058 Duisburg Germany Tel 49 0 203 301 0 Fa...

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