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Rev. Date: 1/3/12

Page 20

MODEL #4200-D

Airlock:

 

(Seal Replacement)

 The purpose of the airlock seal is to trap air and fiber until it rotates 180

O

 to the 6:00 o'clock position.

At this point, fiber is pushed by air from the blower, out of the chamber.  Worn or damaged seals allow
air and fiber to escape back into hopper, thus reducing production and coverage.  When it is necessary
to replace seals, follow these directions:

Remove chain and air hoses from both input and output of airlock.  Using a 9/16” socket, remove

hold down bolts from airlock.  Lower the front of the airlock down by loosening the jamb nuts and
turning the liftbolts counter clockwise.  Slide the airlock out of the machine.  (See illustration 10)  Airlock
rotor plates that are damaged (bent) will need replaced.  (Refer to Rotor Plate Replacement below.)
Take out rubber seal by removing seven plate fastening bolts and nuts and top plate. The base plate
will remain attached to airlock shaft. To install a new seal, reverse procedure. Seal should be inserted
tight against the back base plate, pressing the lower tabs of the seal down under the adjacent seal with
a flat blade screwdriver.  Make sure all bolt holes are aligned while each side of seal is equally pressed
against the end plates, before tightening bolts.  Seal should be bent forwards for 

counter clockwise

rotation. (See illustration 12)

Illustration 10

Illustration 11

Base Plate Replacement:

1. Remove damaged baseplate assembly from shaft using

ratchet drive wrench with extension and 9/16" socket.

2. Check seal for wear and damage.  (Installing seal and top

plate on the bench is quick and easy).  Remove bolts
from plate assembly and replace with new seal.  Make
sure seal and top plate are assembled on 

correct

 side of

base plate before assembling in airlock.  Seal should
press backward towards top plate when installed cor-
rectly into airlock chamber.  (Illustration 12)

3. Install the rotor plate assembly into the airlock.  The

airlock runs 

counter clockwise

 viewing it from the

sprocket drive shaft.  (Illustration 12)  Align the base plate
with holes on airlock shaft using a tapered punch.  

Cau-

tion:

 Do not mount rotor plate backwards.  If installed

Illustration 12

(

Note:

 Entire rotor plate assembly

may be removed and replaced.  This
procedure maybe easier than
replacing just the seals.)

Lift Bolt &

Jamb Nut

Airlock

Hold Down Bolts

Chain

Air Hose & clamps

Содержание 4200-D

Страница 1: ...0 D Fiber Moving Equipment KRENDL MACHINE COMPANY 1201 SPENCERVILLE AVE DELPHOS OHIO 45833 TELEPHONE 419 692 3060 FAX 419 695 9301 E MAIL krendl krendlmachine com WEB SITE www krendlmachine com 50 YEARS OF QUALITYAND SERVICE ...

Страница 2: ...RENDL EQUIPMENT THISISYOUR MODEL 4200 D DIESEL OWNER S MANUAL FORASSUREDSAFETYANDCONFIDENCE PLEASEREADTHIS MANUALCAREFULLYBEFOREINSTALLINGANDOPERATINGYOUR MACHINE KRENDL E MAILADDRESS IS krendl krendlmachine com KRENDLWEB SITE IS www krendlmachine com ...

Страница 3: ...WARRANTY 8 RETURNED GOODS PROCEDURE 9 SPECIFICATIONS 9 BASIC COMPONENTS 10 INSTALLATION 11 13 OPERATING INSTRUCTIONS 14 17 GENERAL MAINTENANCE 18 21 ELECTRICAL SYSTEM 22 23 TROUBLESHOOTING 24 25 SPARE PARTS LIST 25 PARTS LIST 26 33 GLOSSARY 34 SERVICE RECORD 35 Table of Contents MODEL 4200 D ...

Страница 4: ...ry trucking company immediately and file a claim for damages saving all packaging materials for inspection Our warranty covers manufacturer s defects only If Krendl Machine Company delivered or set up your machine and any parts are missing or damaged notify the authorized representative before they leave Krendl Machine Company Telephone 419 692 3060 1201 Spencerville Avenue Fax 419 695 9301 Delpho...

Страница 5: ...mpletely remove machine from the packaging and from any shipping pallet or skid to which it might be attached In addition completely remove all shipping materials from inside the machine Check that all parts are included as stated on the below ACCESSORIES INCLUDED 150 REMOTE CONTROL CORD MULTIMETER SPANNER WRENCH FOR BELT TENSIONERS 50 CHAIN MASTER LINK SECTION OF CHAIN FOR CHANGING SHREDDER DIREC...

Страница 6: ...rom the machine or when compartment or electrical control doors need to be opened 8 If a malfunction occurs while running the machine turn it off immediately follow the directions under item 6 and correct the problem prior to restarting the machine 9 Keep body and all clothing away from rotating equipment Rotating shafts can be dangerous 10 Always wear proper safety equipment when operating the ma...

Страница 7: ...machine Be Safe Make sure machine is properly grounded Protect all electrical supply cords from sharp objects moisture and other potentially hazardous materials Keep power cords in good repair Electrical service must be performed by a qualified electrician Be Safe Disconnect power supply before inspecting or adjusting unit Be Safe Consult a qualified technician to answer questions before attemptin...

Страница 8: ...ckets chains belts and pulleys are correctly aligned and tensioned Pieces of bag are not left in the machine as this can bind and stall your machine This machine should only be used with good quality fibers that are dry undamaged and that meet a certain industry specification or quality standards IF THERE ARE ANY QUESTIONS WITH YOUR KRENDL MACHINE DO NOT HESITATE TO CONTACT US AT 1 800 459 2069 In...

Страница 9: ...nger blower life and better performances Opens and closes the material feed gate which in turn controls the production Identifies position of material feed gate Made in the U S A Emergency stop button for machine Indicates if blower is off on or on with agitator Identifies what type of insulation should be used with this machine and that the manual should be read before operat ing Warns to be care...

Страница 10: ...erates machine Each time machine cycle starts an audible alarm warns the opera tor that the machine is about to come on Indicates that this outlet is intended for only the blower motor Indicates that this outlet is intended for only the remote control outlet Each time machine cycle starts an audible alarm warns the operator that the machine is about to come on Keeping the door closed will keep bys...

Страница 11: ...results of any application or use of the blowing equipment not in accordance with the Company recom mendations This limited warranty does not cover the free replacement of component parts that become inoperative due to wear and usage and need to be replaced on a regular basis including but not limited to airlock seal s agitator s shredder s auger s fuse s switch es clutch es hose s shaft seal s ch...

Страница 12: ...ance of the 4200 D machine if hoses are undersized worn damaged or hoses other than those we recommend are used BEFORE YOU RUN THIS MACHINE PLEASE READ THE REST OF THIS MANUAL RETURNED GOODS PROCEDURE IF MACHINE WAS NOT PURCHASED DIRECTLY FROM KRENDL MACHINE COMPANY CON TACT YOUR SUPPLIER DISTRIBUTOR When returning products to Krendl for repair first obtain a return goods authorization RGA at whic...

Страница 13: ...idegate Meters the amount of fiber dropping into the airlock by controlling size of airlock opening E Speed Reducer Increases output power while decreasingspeedofagitator airlockdrivemotor F Agitator Conditions fiber in the hopper G Hopper Upper unit of machine holding fiber Illustration 2 H Main Control Panel Connects with main power allowing operation of unit at machine or Remote Cord I Kill Swi...

Страница 14: ...Heavy Duty Drill 1 2 Bolts washers locknuts for fastening machine Drill Bits 9 16 for bolts 3 16 5 16 fuel lines for pick up return fuel diesel Fork Lift means to lift the machine fuel pump for diesel fuel Pry Bars Basic Wrenches 5 hole saw 2 1 2 hole saw INSTALLATION INSTRUCTIONS Note Make sure all shipping materials and accessories have been removed from inside the machine before installing 1 Lo...

Страница 15: ...clear the obstruction The holes for the blower inlet and machine hold down do not have much room for adjustment However the holes for the exhaust and fuel lines do have room for slight adjustments Illustration 3 4 Remove the machine after the holes are located 5 Cut the following holes Using illustration 4 as reference ONLY a Blower Inlet 5 b Engine Exhaust 5 c Fuel Lines 2 1 2 Illustration 4 6 Pl...

Страница 16: ...plied flexible exhaust from the engine to the muffler using a supplied muffler clamp on both ends 13 Use the supplied heat wrap to wrap the exhaust using hose clamps to hold it in place Make sure that exhaust pipe and flexhaust hose are not in contact 14 Attach 4 hose to the filter box inlet so that the hose sticks through the 5 hole cut into the floor of the truck If you need more information ple...

Страница 17: ...unter clockwise for thirty sec onds or until engine warming light goes off Push in reset button while turning key clockwise to the start position and hold until the engine starts Release the key the machine will automatically return to the run position Release reset button 6 Let the engine run at full speed until the engine warms up approximately 5 minutes 7 Your machine is now ready for operation...

Страница 18: ...or Switch to OFF See illustration 5 4 Press green start Button Machine will not run unless start button is pressed after Kill Switch is out and red Main Disconnect Switch is on See illustration 5 5 Select operating mode on 4 Position Selector Switch from one of the following options Remote Remote control hand pendant will control machine Off Machine will not run overrides remote hand pendant Blowe...

Страница 19: ...TART UP Mechanical Settings The controls of your machine contain the blower and slidegate controls to adjust your machine for each application and type of fiber See illustration 7 on page 17 Blower control air and slidegate material feed are adjusted according to TYPE OF MATERIAL Cellulose and fiberglass have different textures and densities that respond to machine settings HOSE Corrugations or ro...

Страница 20: ...lower valve while closing the slidegate proportionally This will increase the distance fiber can be blown through the hose while decreasing the blowing production rate lbs per hour blown See illustration 7 Shredder Assembly This unit is supplied with a shredder assembly airlock agitator speeds are preset at the factory No further sprocket setting speeds are needed as this system will accommodate m...

Страница 21: ...assistance CHECK GUARDS X CHECK ENGINE FLUID LEVELS X CHECK DRIVEALIGNMENT TENSION X CHECK ENGINE EXHAUST HOSE X SERVICE ENGINEAIR CLEANER CARTRIDGE CLEAN ENGINE X COOLING SYSTEM VISUALLY INSPECT COUPLING ELEMENTS FOR FATIGUE CRACKS X OVER 1 2 CLEAN BLOWERAIR FILTER X CHECK BLOWER OIL LEVEL X CHANGE ENGINE OIL X needs to be changed after first 8 hours of operation and thereafter every 25 hours if ...

Страница 22: ...efer to blower manual GREASE MOBILITHAW 2 NLGI grade 2 ENGINE SAE MOTOR OIL AMBIENT TEMP OIL TYPE Above 77 SAE 30 OR SAE 10W 30 SAE 10W 40 32 to 77 SAE 20 OR SAE 10W 30 SAE 10W 40 Below 32 SAE 10 OR SAE 10W 30 SAE 10W 40 AIRLOCK REDUCER OIL KLUBERSYNTH UH1 6 460 Agitator 6 3 per side Shredder 4 2 per side Airlock 2 1 per side Bearing Grease Zerks Blower 2 Jack Shaft 2 ...

Страница 23: ...eal down under the adjacent seal with a flat blade screwdriver Make sure all bolt holes are aligned while each side of seal is equally pressed against the end plates before tightening bolts Seal should be bent forwards for counter clockwise rotation See illustration 12 Illustration 10 Illustration 11 Base Plate Replacement 1 Remove damaged baseplate assembly from shaft using ratchet drive wrench w...

Страница 24: ...tite general purpose thread locker to prevent gradual movement The set screws and key are also inserted with a medium grade Loctite If sprocket is difficult to remove it may be heated with a propane torch to loosen Caution Do not overheat sprocket or damage to bearing will result A pulley or bearing puller can then be used to remove the sprocket and key Replace new sprocket on shaft with key and m...

Страница 25: ...MODEL 4200 D 12 V D C 4200 57 A U S ELECTRICAL DIAGRAM Periodically disconnect machine from power source and check all electrical connections and components for broken or loose wires loose screws or fasteners Machine Vibration can cause fasteners to loosen ...

Страница 26: ...L 4200 D 12 V D C 4200 57 B R1 Overseas ELECTRICAL DIAGRAM Periodically disconnect machine from power source and check all electrical connections and components for broken or loose wires loose screws or fasteners Machine Vibration can cause fasteners to loosen ...

Страница 27: ...chine functions no electrical which may be caused from machine vibration power to the front panel B Turn off all power to machine before opening the panel box 3 Engine starts but the blower will A Check to see if the blower clutch is operating not operate B Check clutch electrical connections C Check belts adjust or replace as required D Check battery clutch will not cycle or will slip if battery ...

Страница 28: ... pulley to the reducer shaft drive pulley and blower drive pulley Adjust or replace belts as required Check for missing keys under the drive pulleys D Check chains adjust or replace as required Check for missing keys under drive sprockets E Fiber hose plugged Make sure the air bypass valve is completely closed then switch machine to blower only to blow out the hose If problems still occur try hitt...

Страница 29: ...Rev Date 1 3 12 Page26 MODEL 4200 D PARTS LIST 4200 D Exploded Parts View Unidirectional Center Down ...

Страница 30: ...Rev Date 1 3 12 Page27 MODEL 4200 D 4200 D Exploded Parts View ...

Страница 31: ...Rev Date 1 3 12 Page28 MODEL 4200 D 4200 D Exploded Parts View ...

Страница 32: ...op Airlock Seal Airlock Plate Bottom Airlock Felt Seal 1 1 2 Bearing 4 Bolt 1 1 2 Sprocket 50 20T x 1 1 2 3 8 Square Stock 1 1 2 Long Clamp Hose 3 6 Hose Radiator 3 x 23 Shredder Box ShredderAgt Short ShredderAgt Long Seal Felt Airlock 1 Bore Bearing 2 Bolt 1 Sprocket 50 11T x 1 Key 3 16 x 3 16 x 7 8 Mount Reducer 4200 Reducer Bushing JA 3 4 Hub F E4 Element 2 Element Coupling E4 Bushing JA 1 Clut...

Страница 33: ...Tray Bracket Battery Hold Down Cover BatteryTerminal Red Cover Battery Terminal Blk Battery 5 ft Black Battery Cable 5 ft Red Battery Cable Battery Connector BatteryTerminal Connector Blower Mount Blower P D 3006 Clutch Shaft Mount 2 Groove Wire 16 2 SJ00W 13 long Plug NEMA L5 15P Belt 2 3VX425 Nipple 2 1 2 x4 Painted Elbow 2 1 2 90 Black Pipe Painted Pressure ReliefTube Relief Valve Pressure 6 PS...

Страница 34: ...r Hopper Extension 4200 Latch Pull Back 2 Guard Side Back Side Guard Side Crankrod Side Tube Output 4 Hose Clamp 4 4 1 4 Radiator Hose 5 long Hood Engine Diesel Guard Screen Radiator Hinge Pin 2 Roll Pins 2 Engine Control Box Compression Latch 4 Enclosure Contact Block Killswitch Connector Conduit 1 2 Straight Spacer Block Conduit Flexible 1 2 5ft long Link Chain 1 2 50 NP Not Shown Part IWS 32 IW...

Страница 35: ... 61 9 61 10 Part 79000385 P01 TM9A230RQCG 4200 107 5200 106 RM OTH103 MI RM OTH022 MI 15262 12110 15371 11252 HC02 HARN NSM Description Radiator 4200 44 Stubshaft 4200 44 Temperature Switch Muffler Flange Muffler Clamp 2 Pipe Exhaust Flex 5 Ft Heat Wrap Exhaust 33 Ft Muffler 4200 44 Muffler Band Harness 5200 44 Not Shown ...

Страница 36: ...8 Din Rail 4 45 15 151080 61 Terminal Block Small 5 45 16 543 M 85 Disconnect Switch Assembly 45 17 KMCS 132 Decal SP 12VDC On Off IWS 45 18 543 M 22 Switch 4 position Selector 45 19 543 M 15 Contact Block for Selector Switch white KA 1 not shown 45 20 543 M 16 Contact Block for Selector Switch red KA 3 3 not shown 45 21 KMC 068 Decal Remote Manual 4 Position 45 22 543 M 59 Switch Pushbutton ON 45...

Страница 37: ...e into an exposed WALL CAVITY SPRAY wall cavity to later be covered with drywall sheathing etc PSI Pounds of pressure per square inch The force exerted on a surface by air liquid High pressure blowers push the fiber through the hose Higher pressure provides less hose plugging and increased compaction in side wall PRODUCTION RATE Pounds of fiber blown per hour RPM Revolutions per minute Speed at wh...

Страница 38: ...Rev Date 1 3 12 Page35 MODEL 4200 D SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED ...

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