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Komptec GmbH. KT-90A User Manual

Page 20 of 52

v1.0a; 8 May 2016

4.

EG-Konformitätserklärung

nach Anhang II A der EG-Maschinenrichtlinie

2006/42/EG

ANHANG II A sinngemäß der EG-Druckgeräterichtlinie 97/23/EG Anhang VII

Der Hersteller

KompTec

Kompressoren Technik GmbH

Gutenbergring 3
D-63110 Rodgau

erklärt, dass der Hochdruckkompressor Typ

Komptec KT90

die Sicherheits- und Gesundheitsanforderungen der EG - Maschinenrichtlinie

2006/42/EG

erfüllt.

Angewendete harmonisierte Normen:

- EN ISO 12100:2010

- DIN EN ISO 13850:2008

-

DIN EN 12021:2014

- DIN EN ISO 13857:2008

-

DIN EN 1012-1:2010

-

DIN EN 60204-1:2006

Angewendete nationale Normen und technische Spezifikationen:

- AD 2000

Merkblätter

- TRG 400

Technische Regeln - Druckgase Abs. Füllanlagen

- TRG 401

Technische Regeln - Druckgase Abs. Einrichten von Füllan-
lagen

- TRG 402

Technische Regeln - Druckgase Abs. Betreiben von Füllanla-
gen

- TRG 790

Technische Regeln - Druckgase Abs. Prüfen von Füllanlagen
durch einen Sachkundige

Konstruktive Änderungen, die Auswirkungen auf die in der Betriebsanleitung angegebenen tech-
nischen Daten und den bestimmungsgemäßen Gebrauch haben, die Maschine also wesentlich verän-
dern, machen diese Konformitätserklärung ungültig!

Rodgau, Januar 2015

Ort, Datum

(Unterschrift)

Michael Wittmann, Technische Betriebsleitung

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Содержание KT-90A

Страница 1: ...Komptec GmbH KT 90A User Manual v1 0a 8 May 2016 Page 1 of 52 KT 90A HIGH PRESSURE AIR COMPRESSOR User Manual...

Страница 2: ...Examples of training topics 10 1 12 Symbols Used 10 2 Product Description 12 2 1 Intended Use 12 2 2 Construction 12 2 2 1 Air Filter 12 2 3 Optional Equipment 13 2 3 1 Block Heater for operation belo...

Страница 3: ...ng Hose 27 8 2 Adjusting and Setting 28 8 2 1 Operation 28 8 2 1 1 Starting the Motor 28 8 2 1 2 pressure buildup 29 8 2 1 3 To Fill the pressure cylinder 29 8 2 1 4 Condensate Drain 30 8 2 1 5 Turnin...

Страница 4: ...Komptec GmbH KT 90A User Manual Page 4 of 52 v1 0a 8 May 2016...

Страница 5: ...s than 5 C run for 5 minutes with output open with no pressure vessel attached then turn off Open Condensate Screws and drain condensate Close Output Fill Valve Attach Pressure Vessel to be filled Tur...

Страница 6: ...rized to work on the compressor must have read the operating instruc tions The compressor has been built according to state of the art and recognized safety regulations Nevertheless it can be hazardou...

Страница 7: ...O WARRANTY ORAL OR WRITTEN EXPRESED OR IMPLIED OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS KOMPTEC PROD UCT KOMTEC DISCLAIMS ANY IMPLIED WARRANTY OF MERCHATABIL ITY OR FITNESS FOR A PART...

Страница 8: ...sure the manual is given to other users or subsequent owners in the event of resale keep the manual in good condition and ensure its contents remain undamaged do not remove tear or re write any part o...

Страница 9: ...operator Any failure to comply with the safety instructions in this manual or on the compressor can result in injury or death Read the KOMPTEC Instruction Manual All compressor operators mainte nance...

Страница 10: ...e operating elements Explanation of the operating instructions for the operating personnel Special experience of the operator in handling the compressor The use of input materials tools and auxiliary...

Страница 11: ...of 52 v1 0a 8 May 2016 Danger Specifications or instructions and prohibitions to prevent personal injury or substantial property damage Mark for performing an action by the operator Enumeration Hint U...

Страница 12: ...perating instructions and comply with the inspection and maintenance schedules The KT90A is tailored to the specific requirements of filling air tanks Its construction has been designed for this purpo...

Страница 13: ...acked and must be used within for 24 months of their seal date Once the cartridge is removed from its vacuum pack and put into service it has a one year life independent of compressor usage 2 3 Option...

Страница 14: ...lter is incorpo rated in the housing for the KT 90A In the gasoline version of the KT 90 an intake filter must be mounted in the lid of the com pressor when used for com pressing breathing air The int...

Страница 15: ...mpressor and per form maintenance and repairs the personnel are regularly instructed in all applicable questions regarding occupa tional safety and environmental protection and knows the operating ins...

Страница 16: ...ly identified Only authorized personnel should operate the compressor Make sure that training must be performed by an experienced person Work on electrical equipment of the compressor may only be perf...

Страница 17: ...work Cleaning of flexible hoses connections and fittings at the beginning of maintenance is important Aggressive or flammable cleaning agents should not be used Before cleaning the compressor cover al...

Страница 18: ...Hazard statements for dealing with the filter and pressure vessels Never remove reservoir cap or pipe connection parts under pressure The KT 90A has a container filter for dynamic load This pressure v...

Страница 19: ...er from heat generated by the exhaust of the Internal Combustion Engine Wait 30 minutes after switching off the engine before carrying out maintenance work Danger derived from the noise emitted by the...

Страница 20: ...DIN EN ISO 13857 2008 DIN EN 1012 1 2010 DIN EN 60204 1 2006 Angewendete nationale Normen und technische Spezifikationen AD 2000 Merkbl tter TRG 400 Technische Regeln Druckgase Abs F llanlagen TRG 401...

Страница 21: ...on Stroke 17 mm Piston Speed 0 5 m sec Intermediate pressure 1st stage 7 bar Intermediate pressure 2nd stage 45 bar 5 3 compressor oil Compressor oil capacity 300 ml Oil type CL751 Komptec 5 4 Connect...

Страница 22: ...2 Air Intake Hose 3 1st Compressor Stage 4 Intercooler 5 1st Stage Pressure Relief Valve 6 2nd Compressor Stage 7 Intercooler 8 2nd Stage Pressure Relief Valve 9 3rd Compressor Stage 10 Aftercooler 11...

Страница 23: ...ed to its destination and assembled on site If required the compressor is preserved and packed Transport damage must be reported immediately For transportation if necessary appropriate lifting tools a...

Страница 24: ...that near the intake point are no motor vehicles with the engine running l Physical Do not operate near open flames fumes 6 3 Placement Place the unit on a firm surface Place the unit horizontally Sp...

Страница 25: ...pressor with the filling valve open for a few minutes To prevent fire hazards and to ensure adequate ventilation place the compressor in operation in at least 0 5m from buildings and other equip ment...

Страница 26: ...rst start that all tools and foreign objects were removed from the compressor For three phase motors check the motor rotation direction prior to operation Also read the chapter General safety instruct...

Страница 27: ...only be used according to its intended use Also read the chapter General safety instructions 8 1 Description of the controls 8 1 1 Compressor 1 Filter Unit 2 Condensate drain pipe 3 Drain Screw 4 Fil...

Страница 28: ...ed Only approved and current air receivers and air tanks DOT T V etc should be filled Only compressed air containers and bottles that are approved for the in tended operating pressure filling pressure...

Страница 29: ...a 8 May 2016 After being moved Following this warm up period proceed with item 2 above 8 2 1 2 pressure buildup 1 Build up pressure to 100 bar 8 2 1 3 To Fill the pressure cylinder 1 Open filling valv...

Страница 30: ...ter and compressor oil Cloth and condensate must be disposed of in accordance with local laws and regulations to ensure ap propriate places Opening the condensate drain plug too quickly may cause icin...

Страница 31: ...compressor disassemble the in take filter and add a few drops of oil so that a light film of lubricant is aspirated and penetrates the interior of the compressor Stop the compressor and refit the inta...

Страница 32: ...ve Action Compressor does not reach pres sure Leaking pipe or condensate drain Retighten cylinder connection or drain screws Cartridge defective Check Reduced air deliver Dirty intake filter Clean int...

Страница 33: ...e Check fuses Engine failure Replace motor Fuses blow when engine turned on Wrong size fuses Replace fuses Short circuit in electrical sys tem Have it checked by a specialist Compressor becomes noisy...

Страница 34: ...work on the electrical equipment of the compressor may be basically carried out only by trained electrical specialists All non recycled fuels lubricants and additives must be disposed of in an environ...

Страница 35: ...hange O rings on the cylinder cover Clean the filter unit Check safety valve check exhaust Check all operation and leaks Change intake filter Replace piston rings Check tightness of all cooler and con...

Страница 36: ...Komptec GmbH KT 90A User Manual Page 36 of 52 v1 0a 8 May 2016 10 2 Filter changing log Date Hours Sum Date Hours Sum...

Страница 37: ...the compressor when refilling the oil If the compressor is operated with too little or too much oil this can cause serious damage to the compressor Only use the recommended oil section 4 3 because ot...

Страница 38: ...3 Unscrew the air filter cover Use an appropriate tool such as an Allen wrench 4 Extraction Tool for fil ter cartridge screw 5 Remove filter cartridge 6 Insert new filter cartridge 7 Check O rings for...

Страница 39: ...4 Carefully put the Com pressor on its side 5 Open oil drain plug with 6mm Allen key 6 Screw in oil drain pipe 7 Place a container under neath 8 Raise compressor slowly 9 Raise compressor slowly 10 Un...

Страница 40: ...Komptec GmbH KT 90A User Manual Page 40 of 52 v1 0a 8 May 2016 10 3 4 Final pressure gauge check 1 The end of the pressure gauge must be located in the unpressurized state to the 0 position...

Страница 41: ...Komptec GmbH KT 90A User Manual Page 41 of 52 v1 0a 8 May 2016 86 87 87 79 87 80 77 79 Figure 1 Exploded View 2016 KompTec GmbH...

Страница 42: ...Komptec GmbH KT 90A User Manual Page 42 of 52 v1 0a 8 May 2016 Figure 2 Crankshaft with Pistons 2016 KompTec GmbH...

Страница 43: ...Komptec GmbH KT 90A User Manual Page 43 of 52 v1 0a 8 May 2016 Figure 3 First Stage 2016 KompTec GmbH...

Страница 44: ...Komptec GmbH KT 90A User Manual Page 44 of 52 v1 0a 8 May 2016 86 87 Figure 4 Second Stage 2016 KompTec GmbH...

Страница 45: ...Komptec GmbH KT 90A User Manual Page 45 of 52 v1 0a 8 May 2016 Figure 5 Third Stage 2016 KompTec GmbH...

Страница 46: ...Komptec GmbH KT 90A User Manual Page 46 of 52 v1 0a 8 May 2016 78 80 5 77 79 0 79 87 0 6 87 87 0 81 0 78 Figure 6 Crankcase 2016 KompTec GmbH...

Страница 47: ...Komptec GmbH KT 90A User Manual Page 47 of 52 v1 0a 8 May 2016 Figure 7 Filter Housing 2016 KompTec GmbH...

Страница 48: ...stage 2 me tage du compres seur E 3 Verdichterstufe 3rd compressor stage 3 me tage du compres seur F lf llstutzen und Geh use Druckausgleich Oil filler tube and housing pressure equalization Tube de...

Страница 49: ...1er tage 910190 020 1 Kolbenbolzen Piston pin Axe de piston 910200 021 2 Sicherungsringe f r Kol benbolzen Piston pin snap ring Anneaux d arr t pour axe de pis ton 910210 022 1 Kolbenring mit O Ring...

Страница 50: ...ilfeder Intake valve spring Ressort soupape d admission 910710 072 1 Ausla ventil Exhaust valve Soupape d chappement 910720 073 1 Ausla ventilfeder Exhaust valve spring Ressort soupape d chappement 91...

Страница 51: ...ch Adapter cooling fan Ventilateur 911010 102 1 Pa feder Adjustment spring Ressort d ajustage 911020 104 1 Senkschraube Sink bolt 911040 105 3 Sechskantschrauben Hex screws Vis t te hexagonale 911050...

Страница 52: ...c Kompressoren Technik GmbH Gutenbergring 3 63110 Rodgau Telefon 49 0 6106 2661787 Telefax 49 0 6106 2662829 Email kontakt komptec de Service Komptec Kompressoren Technik GmbH Gutenbergring 3 63110 Ro...

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