background image

7

8

Do not allow the rotation speed of the chuck to exceed
the maximum allowable speed limit. (Refer to pages 13-16)

・If  the  rotation  speed  of  the  chuck 

exceeds  the  rotation  speed  limit, 
this is very dangerous as the chuck 
and work will fly out.

The input force of the chuck (piston thrust, pulling force of the draw pipe)
must not exceed the allowable maximum input force. 
(Refer to pages 13-16)

・Input  must  match  the  specification  of  the 

chuck.

・Adjust the hydraulic pressure to the cylin-

der  so  that  the  input  force,  which  deter-
mines  the  gripping  force  of  the  chuck, 
does not exceed.

・Excessive  input  force  can  lead  to  break-

age of the chuck, which is very dangerous, 
as  the  chuck  can  work  can  be  damaged 
and fly out.

Do not use the chuck exceeding the difference permissible range
of jaw strokes. (Refer to page 18)

・Gripping the workpiece exceeding the difference permissible range breaks the chuck or results 

in a workpiece gripping failure, causing the workpiece to be damaged or to fly out.

Failure to follow the safety precautions below will result in 
serious injury or death.

DANGER

For All Users

For All Users

For All Users

Fly out

Work

Chuck

Work

Allowable maximum
input force or less

Fly out

Cylinder

Draw pipe

Important Safety Precautions

Keep the height of the jaw within the range specified in the gripping force
limit table (Refer to page 15).If you must use a jaw taller than a standard
soft jaw,use less than the input (piston thrust force,
draw pipe drawing force) specified in the gripping force limit table.

・Do not use a jaw of a height out of 

the  range  of  the  gripping  force  limit 
table  or  a  jaw  with  mass  moment 
out of the range of the gripping force 
limit table. The chuck will break and 
the  chuck  and  work  will  break  and 
fly out.

・Adjust  the  hydraulic  pressure  to  the 

cylinder  to  obtain  the  required  gripping 
force. If the gripping force is insufficient, 
this  is  dangerous  as  the  work  will  fly 
out.

Determine the gripping force required for processing by the machine tool
manufacturer or user, and check that the required gripping force is
provided before processing.
(Refer to pages 13-16 and cylinder manual)

・If the protrusion is long, the tip of the work can turn and the work fly out.

When the protrusion of the work is long,
support it with the steady rest or center.

Failure to follow the safety precautions below will result in 
serious injury or death.

DANGER

For All Users

For All Users

For All Users

PRESSURE
 GAUGE

DOWN

Lower the hydraulic
pressure when using
a tall jaw

Special top
jaw height

Standard soft
jaw height

Work

Tail stock

Center

Fly out

Work

Содержание HW-08

Страница 1: ...this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near e...

Страница 2: ...al Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not sp...

Страница 3: ...e 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 Attachment o...

Страница 4: ...aw nut Lock nut Body Chuck attaching bolt Plug Draw screw Cover 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 Fig 2 1 Structural Drawing and Parts List 0 8 6 9 9 9 Design...

Страница 5: ...is for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic sys tem to maintain the gripping force of the...

Страница 6: ...t jaw Lever Lever pin 1 3 Lever pin 2 4 T nut Cover Plug Lock nut Draw screw Draw nut Coil spring Connecting handle Chuck attaching bolt Jaw attaching bolt Socket head cap screw Socket head cap screw...

Страница 7: ...on which allows rotation only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate switching valve Cutting off hydra...

Страница 8: ...orce which deter mines the gripping force of the chuck does not exceed Excessive input force can lead to break age of the chuck which is very dangerous as the chuck can work can be damaged and fly out...

Страница 9: ...o obtain the required gripping force If the gripping force is insufficient this is dangerous as the work will fly out Determine the gripping force required for processing by the machine tool manufactu...

Страница 10: ...ely stop the machine and consult with our company or the distributor Unbalanced work generates dangerous centri fugal forces and the work could fly out The work slips Loss of accuracy The work begins...

Страница 11: ...screw is broken and then a gripping force is lost instantaneously causing the workpiece to fly out Use a cylinder with a lock valve safety valve check valve incorporated in case of sudden hydraulic p...

Страница 12: ...ower before adding grease Do not grip a chuck with a chuck Because it is easy to confuse the specifi cations of each chuck and the protrusion become long and is apt to raise rotation speed it is apt t...

Страница 13: ...W 15 Reference 1kN 101 97kgf 1MPa 10 197kgf cm 2 When storing this product the product should be subjected to the antirust treatment and stored in a place free from wetting condensation or freeze G6 3...

Страница 14: ...9 The numerical values are obtained with the Kitagawa gripping force meter The gripping position of the gripping force meter is at a position 1 2 of the height of the soft jaw top surface height from...

Страница 15: ...If the gripping part center height of the used top jaw dimension H in Fig 7 is higher than the gripping part center height of the standard soft jaw a large load is applied to the master jaw T nut jaw...

Страница 16: ...HEIGHT H mm GRIPPING CENTER HEIGHT H mm GRIPPING CENTER HEIGHT H mm INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT STD SOFT JAW 20 0 28kN 24kN 20kN 12kN...

Страница 17: ...dynamic gripping force gripping force loss by static gripping force centrifugal force to become 1 3 of the static gripping force is 28kN and the required input to obtain this gripping force is 16 5kN...

Страница 18: ...the T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classificati...

Страница 19: ...the No 4 jaw to the size B 4 2 Forming soft jaw When gripping the workpiece by this chuck basically grip it with 2 pairs of jaws in the same stroke position However if the workpiece dimensional toler...

Страница 20: ...ft jaw other than one made by Kitagawa Corporatin is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to grippi...

Страница 21: ...will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediately s...

Страница 22: ...4 Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures A f t e r i n h a l a t i o n Remove vi...

Страница 23: ...3 Disassembling Disassembling procedures Read the following disassembling procedures with reference to page 5 1 Turn off the main power of the machine before starting work 2 Loosen the jaw attaching b...

Страница 24: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 25: ...to operate for the attaching equipment Install the hydraulic unit at a position where the drain hose is not kinked and the needle of the pressure gauge is easily read For Machine Tool Manufactures 8 1...

Страница 26: ...e draw bar and the draw pipe Especially when a large sized hydraulic unit is used excessive surge pressure is generated and the gripping force becomes large therefore it may result in breakage of the...

Страница 27: ...e are not broken under any operating conditions If the draw bar or draw pipe is screwed in inadequately the screw is broken and a gripping force is lost instantaneously causing the workpiece to fly ou...

Страница 28: ...ension dimension A in Fig 18 of the back plate so that the plunger nut end surface contacts the back plate and stops when pulling the plunger nut If the stroke is larger than the one specified it may...

Страница 29: ...ied torque 4 Connect the chuck to the draw bar and the draw pipe Joint the lock nut with the draw pipe using the tightening handle Then tighten the lock nut locking screw After installing the lock nut...

Страница 30: ...12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this product should be handled according to all national laws and regulations 9 1 About standards and orders 9 3 About disposal 9 2 Information abou...

Страница 31: ......

Страница 32: ...China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

Отзывы: