background image

Shaded part additional process

possible range

C

A

B

・When gripping a work with the chuck, do not get fingers or hands become caught. This could cause crushed or 

cut fingers and hands.

19

20

This product is a device to fix a work-piece when it is processed by the lathe machine or the rotary table.
The rotary cylinder closes the jaw and fixes a work-piece so that it does not move during processing. The chuck opens 
the jaw after having processed it and remove a work-piece.

5-1. Precautions during gripping work with chuck

5-2. Precautions during gripping work in irregular shape

5. Usage

・If a work in an irregular shape is gripped the master jaw may be broken. Consult our company or the distributor if 

there is any concern.

・Cast metal, pitched shape or taper shape cannot be gripped.
・If the protrusion of the work is long, support it with a center or the steady rest. If the protrusion is long the tip of 

the work turns, and this is dangerous as the work will fly out.

5-3. Precautions related to usage of jaw

・If a soft jaw other than one made by Kitagawa Corporatin is used, the engagement will be inferior, and the master 

jaw will be deformed, the gripping precision will worsen, and the work will fly out due to gripping failure, which is 
dangerous.

・ Do not use a top jaw with a different serration pitch from the master jaw. The engagement of the crests of the 

serration  will  become  insufficient,  therefore,  the  serration  crests  will  break  when  gripping  the  work,  and  this  is 
dangerous as the jaw and work will fly out.

・ Do not use the soft jaw by welding to join for extension. The jaw will break due to insufficient strength and the 

serration part will become distorted due to welding.  As a result, the engagement will worsen, the serration crests 
will break, and this is dangerous as the work will fly out.

・When replacing the top jaw, carefully clean the serration part with the master jaw, and the engagement part of 

the T nut. Failure to do this may cause a precision failure.

・Set the hydraulic pressure according to the shape of the work and the cutting conditions. Pipe shape work, etc., 

may be distorted if they are tightened at a high gripping force.

A, B: Additional process impossible dimension. C: Processible depth of tapping or drilling a hole.

<1> Unbalance

・In  the  case  of  processing  largely  unbalanced  work,  lower  the  rotation  speed.  The  work  will  fly  out  and  this  is 

dangerous.

・Vibrations are generated if there is unbalance owing to the work or the jig, etc. Vibration not only will impart a 

negative  influence  on  the  process  precision  but  also  the  endurance  of  the  chuck  being  remarkably  shortened, 
and the chuck may break. Correct the unbalance using balance weights, etc., or lower the rotation speed for use.

・Heavy  cutting  at  high  rotation  speed  easily  generates  vibration  in  the  same  manner  as  chuck  unbalance, 

therefore, set cutting conditions appropriate for the dynamic gripping force and machine rigidity.

<2> Interference, contact, impact

・Before  starting  work,  check  that  the  top  jaw,  locator,  work,  etc.,  and  the  tool  and  the  tool  post,  etc.,  do  not 

interfere at low rotation and then start processing.

・Do not allow anything to impact the chuck, jaw, and the work. The chuck will break and this is dangerous as the 

chuck and work will fly out.

・If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake, etc., and impact is 

given, immediately stop the rotation, and check that there are no abnormalities in the top jaw, master jaw, T nut 
and bolts of each part, etc.

<3> Coolant

・Unless coolant with a rust preventive effect is used, rust will occur inside the chuck and gripping force drop may 

result. The work will fly out due to the gripping force drop and this is dangerous.

5-4. Precautions related to processing

5-5. Attachment of locator and jig

・The chuck can be modified only in the manufacturer permissible range. This will not only break the chuck but the 

chuck and work may fly out, which is dangerous.

・Provide a countermeasure against flying out (dwell pin, etc.) due to centrifugal force to the locator or the jig, and 

attach with bolts which have sufficient strength. The locator or the jig may fly out, and this is dangerous.

・In the case of attaching the locator and the jig on the chuck body surface, tap or drill a hole in the additional process 

range specified in Fig. 14.

Type

HW-08
HW-10
HW-12
HW-15

A (mm)

32
35
35
45

B (mm)

60
70
70
90

C (mm)

18 or less
18 or less
18 or less
18 or less

Fig.14

Table 6

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NOTICE

Содержание HW-08

Страница 1: ...this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near e...

Страница 2: ...al Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not sp...

Страница 3: ...e 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 Attachment o...

Страница 4: ...aw nut Lock nut Body Chuck attaching bolt Plug Draw screw Cover 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 Fig 2 1 Structural Drawing and Parts List 0 8 6 9 9 9 Design...

Страница 5: ...is for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic sys tem to maintain the gripping force of the...

Страница 6: ...t jaw Lever Lever pin 1 3 Lever pin 2 4 T nut Cover Plug Lock nut Draw screw Draw nut Coil spring Connecting handle Chuck attaching bolt Jaw attaching bolt Socket head cap screw Socket head cap screw...

Страница 7: ...on which allows rotation only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate switching valve Cutting off hydra...

Страница 8: ...orce which deter mines the gripping force of the chuck does not exceed Excessive input force can lead to break age of the chuck which is very dangerous as the chuck can work can be damaged and fly out...

Страница 9: ...o obtain the required gripping force If the gripping force is insufficient this is dangerous as the work will fly out Determine the gripping force required for processing by the machine tool manufactu...

Страница 10: ...ely stop the machine and consult with our company or the distributor Unbalanced work generates dangerous centri fugal forces and the work could fly out The work slips Loss of accuracy The work begins...

Страница 11: ...screw is broken and then a gripping force is lost instantaneously causing the workpiece to fly out Use a cylinder with a lock valve safety valve check valve incorporated in case of sudden hydraulic p...

Страница 12: ...ower before adding grease Do not grip a chuck with a chuck Because it is easy to confuse the specifi cations of each chuck and the protrusion become long and is apt to raise rotation speed it is apt t...

Страница 13: ...W 15 Reference 1kN 101 97kgf 1MPa 10 197kgf cm 2 When storing this product the product should be subjected to the antirust treatment and stored in a place free from wetting condensation or freeze G6 3...

Страница 14: ...9 The numerical values are obtained with the Kitagawa gripping force meter The gripping position of the gripping force meter is at a position 1 2 of the height of the soft jaw top surface height from...

Страница 15: ...If the gripping part center height of the used top jaw dimension H in Fig 7 is higher than the gripping part center height of the standard soft jaw a large load is applied to the master jaw T nut jaw...

Страница 16: ...HEIGHT H mm GRIPPING CENTER HEIGHT H mm GRIPPING CENTER HEIGHT H mm INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT STD SOFT JAW 20 0 28kN 24kN 20kN 12kN...

Страница 17: ...dynamic gripping force gripping force loss by static gripping force centrifugal force to become 1 3 of the static gripping force is 28kN and the required input to obtain this gripping force is 16 5kN...

Страница 18: ...the T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classificati...

Страница 19: ...the No 4 jaw to the size B 4 2 Forming soft jaw When gripping the workpiece by this chuck basically grip it with 2 pairs of jaws in the same stroke position However if the workpiece dimensional toler...

Страница 20: ...ft jaw other than one made by Kitagawa Corporatin is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to grippi...

Страница 21: ...will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediately s...

Страница 22: ...4 Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures A f t e r i n h a l a t i o n Remove vi...

Страница 23: ...3 Disassembling Disassembling procedures Read the following disassembling procedures with reference to page 5 1 Turn off the main power of the machine before starting work 2 Loosen the jaw attaching b...

Страница 24: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 25: ...to operate for the attaching equipment Install the hydraulic unit at a position where the drain hose is not kinked and the needle of the pressure gauge is easily read For Machine Tool Manufactures 8 1...

Страница 26: ...e draw bar and the draw pipe Especially when a large sized hydraulic unit is used excessive surge pressure is generated and the gripping force becomes large therefore it may result in breakage of the...

Страница 27: ...e are not broken under any operating conditions If the draw bar or draw pipe is screwed in inadequately the screw is broken and a gripping force is lost instantaneously causing the workpiece to fly ou...

Страница 28: ...ension dimension A in Fig 18 of the back plate so that the plunger nut end surface contacts the back plate and stops when pulling the plunger nut If the stroke is larger than the one specified it may...

Страница 29: ...ied torque 4 Connect the chuck to the draw bar and the draw pipe Joint the lock nut with the draw pipe using the tightening handle Then tighten the lock nut locking screw After installing the lock nut...

Страница 30: ...12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this product should be handled according to all national laws and regulations 9 1 About standards and orders 9 3 About disposal 9 2 Information abou...

Страница 31: ......

Страница 32: ...China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

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