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16

15

・Keep the height of the top jaw within the range of the gripping force limit table. (Refer to Fig.8)
・If a top jaw is taller than the standard soft jaw, use it at the input force (piston thrust force, draw pipe drawing 

force) specified in the gripping force limit table. If it is used without lowering the input, the chuck will break and 
this is dangerous as the chuck and work will fly out.

Fig.8

・If the chuck is used with either one of opposing jaws idled, the input must be 1/2. Unless the input is reduced, the 

chuck is broken, causing the workpiece to fly out.

・If the chuck is used with one pair of two pairs idled, the workpiece must be gripped with No.1 and No.3 jaws. If it 

is gripped with No.2 and No.4 jaws, the specified gripping force is not obtained, causing the workpiece to fly out.

Analysis of the gripping force, input force and rotation speed using Fig. 8 is carried out as shown below.

・For example, in the case of HW-08 standard soft jaw (mass moment 47.5kg・mm), it cannot exceed 3000min

-1

 

(rpm), and the gripping force loss due to the centrifugal force at this rotation speed is 18.6kN (approx. 1897kgf). 
The  required  static  gripping  force  for  the  dynamic  gripping  force  (gripping  force  loss  by  static  gripping  force  - 
centrifugal force) to become 1/3 of the static gripping force is 28kN, and the required input to obtain this gripping 
force is 16.5kN. However, it is necessary to use at the gripping part center height H=21 mm or less.

・If the gripping part center height H is high, it is necessary to lower the static gripping force.
・If the top jaw mass moment is large, the rotation speed needs to be lowered.
・If the rotation speed is high, the gripping force loss due to the centrifugal force becomes large. The centrifugal 

force is proportional to the square of the rotation speed.

The  required  static  gripping  force  and  input  force  required  at  the  rotation  speed  in  use  are  predicted  from  Fig.8, 
however, it contains a number of hypothetical conditions. Therefore, it is necessary to only use these as reference, and 
the processing conditions must be determined after trial cutting without fail.

DANGER

DANGER

NOTICE

GRIPPING FORCE LOSS PER A PAIR OF JAWS : kN

GRIPPING FORCE LOSS PER A PAIR OF JAWS : kN

GRIPPING FORCE LOSS PER A PAIR OF JAW

S

: kN

GRIPPING FORCE LOSS PER A PAIR OF JAW

S

: kN

STATIC GRIPPING FORCE PER A PAIR OF JAWS : kN

STATIC GRIPPING FORCE PER A PAIR OF JAWS : kN

STATIC GRIPPING FORCE PER A PAIR OF JAW

S

: kN

STATIC GRIPPING FORCE PER A PAIR OF JAW

S

: kN

20

10 20

40

0

16.5kN

14kN

12kN

8kN

6kN

10kN

21

80

39

10

30 28

20

10

0

23kN
20kN

18kN

14kN

12kN

16kN

24

10kN

8kN

6kN

30

40

10

45

42

20

40

60

80

85

GRIPPING CENTER HEIGHT H: mm

GRIPPING CENTER HEIGHT H: mm

GRIPPING CENTER HEIGHT H: mm

INPUT FORCE

PER A PLUNGER

GRIPPING

FORCE LIMIT

INPUT FORCE

PER A PLUNGER

GRIPPING

FORCE LIMIT

STD.SOFT JAW

20

0

28kN

24kN

20kN

12kN

16kN

28

40

60

20

40

60

80

100

53

54

26kN

22kN

18kN

14kN

STD.SOFT JAW

GRIPPING

FORCE LIMIT

INPUT FORCE

PER A PLUNGER

HW-10

m×r (kg・mm)

TOP JAW MASS MOMENT PER A JAW

HW-15

m×r (kg・mm)

TOP JAW MASS MOMENT PER A JAW

HW-12

m×r (kg・mm)

TOP JAW MASS MOMENT PER A JAW

20

40

0

23kN

20kN
18kN

14kN
12kN

16kN

24

10kN
8kN
6kN

10

20

40

60

80

45

30

10

42

2000

min

-1

1800

min

-1

1400

min

-1

1000min

-1

1600

min

-1

1200min

-1

800min

-1

1500

min

-1

1400

min

-1

1200

min

-1

1000

min

-1

1300

min

-1

1100

min

-1

800min

-1

900min

-1

1200

min

-1

1000min

-1

1100

min

-1

800min

-1

900min

-1

700min

-1

600min

-1

500min

-1

STD.SOFT JAW

STD.SOFT JAW

INPUT FORCE

PER A PLUNGER

STD.SOFT JAW

GRIPPING

FORCE LIMIT

STD.SOFT JAW

0

100

200

300

10

20

28

0

100

200

300

10

20

28

0

150

300

450

600

750

10

20

30

36

18.6

10

0

50

100

150

3000min

-1

2600

min

-1

2200

min

-1

1800min

-1

1400min

-1

1000min

-1

STD.SOFT JAW

TOP JAW MASS MOMENT PER A JAW

m×r (kg・mm)

HW-08

GRIPPING CENTER HEIGHT H: mm

STD.SOFT JAW

Содержание HW-08

Страница 1: ...this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near e...

Страница 2: ...al Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not sp...

Страница 3: ...e 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 Attachment o...

Страница 4: ...aw nut Lock nut Body Chuck attaching bolt Plug Draw screw Cover 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 Fig 2 1 Structural Drawing and Parts List 0 8 6 9 9 9 Design...

Страница 5: ...is for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic sys tem to maintain the gripping force of the...

Страница 6: ...t jaw Lever Lever pin 1 3 Lever pin 2 4 T nut Cover Plug Lock nut Draw screw Draw nut Coil spring Connecting handle Chuck attaching bolt Jaw attaching bolt Socket head cap screw Socket head cap screw...

Страница 7: ...on which allows rotation only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate switching valve Cutting off hydra...

Страница 8: ...orce which deter mines the gripping force of the chuck does not exceed Excessive input force can lead to break age of the chuck which is very dangerous as the chuck can work can be damaged and fly out...

Страница 9: ...o obtain the required gripping force If the gripping force is insufficient this is dangerous as the work will fly out Determine the gripping force required for processing by the machine tool manufactu...

Страница 10: ...ely stop the machine and consult with our company or the distributor Unbalanced work generates dangerous centri fugal forces and the work could fly out The work slips Loss of accuracy The work begins...

Страница 11: ...screw is broken and then a gripping force is lost instantaneously causing the workpiece to fly out Use a cylinder with a lock valve safety valve check valve incorporated in case of sudden hydraulic p...

Страница 12: ...ower before adding grease Do not grip a chuck with a chuck Because it is easy to confuse the specifi cations of each chuck and the protrusion become long and is apt to raise rotation speed it is apt t...

Страница 13: ...W 15 Reference 1kN 101 97kgf 1MPa 10 197kgf cm 2 When storing this product the product should be subjected to the antirust treatment and stored in a place free from wetting condensation or freeze G6 3...

Страница 14: ...9 The numerical values are obtained with the Kitagawa gripping force meter The gripping position of the gripping force meter is at a position 1 2 of the height of the soft jaw top surface height from...

Страница 15: ...If the gripping part center height of the used top jaw dimension H in Fig 7 is higher than the gripping part center height of the standard soft jaw a large load is applied to the master jaw T nut jaw...

Страница 16: ...HEIGHT H mm GRIPPING CENTER HEIGHT H mm GRIPPING CENTER HEIGHT H mm INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT STD SOFT JAW 20 0 28kN 24kN 20kN 12kN...

Страница 17: ...dynamic gripping force gripping force loss by static gripping force centrifugal force to become 1 3 of the static gripping force is 28kN and the required input to obtain this gripping force is 16 5kN...

Страница 18: ...the T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classificati...

Страница 19: ...the No 4 jaw to the size B 4 2 Forming soft jaw When gripping the workpiece by this chuck basically grip it with 2 pairs of jaws in the same stroke position However if the workpiece dimensional toler...

Страница 20: ...ft jaw other than one made by Kitagawa Corporatin is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to grippi...

Страница 21: ...will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediately s...

Страница 22: ...4 Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures A f t e r i n h a l a t i o n Remove vi...

Страница 23: ...3 Disassembling Disassembling procedures Read the following disassembling procedures with reference to page 5 1 Turn off the main power of the machine before starting work 2 Loosen the jaw attaching b...

Страница 24: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 25: ...to operate for the attaching equipment Install the hydraulic unit at a position where the drain hose is not kinked and the needle of the pressure gauge is easily read For Machine Tool Manufactures 8 1...

Страница 26: ...e draw bar and the draw pipe Especially when a large sized hydraulic unit is used excessive surge pressure is generated and the gripping force becomes large therefore it may result in breakage of the...

Страница 27: ...e are not broken under any operating conditions If the draw bar or draw pipe is screwed in inadequately the screw is broken and a gripping force is lost instantaneously causing the workpiece to fly ou...

Страница 28: ...ension dimension A in Fig 18 of the back plate so that the plunger nut end surface contacts the back plate and stops when pulling the plunger nut If the stroke is larger than the one specified it may...

Страница 29: ...ied torque 4 Connect the chuck to the draw bar and the draw pipe Joint the lock nut with the draw pipe using the tightening handle Then tighten the lock nut locking screw After installing the lock nut...

Страница 30: ...12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this product should be handled according to all national laws and regulations 9 1 About standards and orders 9 3 About disposal 9 2 Information abou...

Страница 31: ......

Страница 32: ...China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

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