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9

10

10

Important Safety Precautions

Failure to follow the safety precautions below will result in 
serious injury or death.

DANGER

Use of a chuck and cylinder that cannot be used together safely
may cause the cylinder to break at high pressure resulting
in the chuck and work flying out.

In the case of processing a significant unbalanced work,
lower the rotation speed.

Always tighten the bolts at the specified torque.If the torque is insufficient or excessive,
the bolt will break,which is dangerous as the chuck or work will fly out.
Use the bolts attached to the chuck, and do not use bolts other than these.

・Check that the chuck and the cylinder are in the  safe combination  when using at high pressure with 

our company or the distributor. Especially when the cylinder of our company and a high pressure chuck of 
other company are combined, confirmation is necessary.

・If one of the abnormal events shown below occurs during operation, immediately stop the machine and 

consult with our company or the distributor.

・Unbalanced work generates dangerous centri-

fugal forces and the work could fly out.

・The work slips.
・Loss of accuracy.
・The work begins to chatter.
・The machine's vibration significantly increases.
・The  griping  force  does  not  rise  even  if 

hydraulic pressure is raised.

・If  the  torque  is  insufficient  or  excessive, 

the bolt will break, which is dangerous as 
the chuck or work will fly out.

・Fix  the  lathe  spindle  or  the  chuck  when 

you tighten bolts. Your hand could slip and 
get injury when you work without fixing the 
spindle.

・You  cannot  control  the  torque  by  a  hex 

key. You must use a torque wrench for tor-
que control.

・Tightening torque is moment of force when you tighten a bolt.
 Tightening torque= F×L.

Tightening torque T= F×L

          = 127×0.1

         = 12.7(N・m)

L= 0.1 (m)

F= 127 (N)

  (13 kgf)

Specified torque for socket head cap screw

Bolt size

Tightening torque

M5
M6
M8

M10

7.5 N・m

13 N・m
33 N・m
73 N・m

Bolt size

Tightening torque

M12
M14
M16
M20

107 N・m
171 N・m
250 N・m
402 N・m

Chuck

Work

Fly out

Cylinder

Draw pipe

Unbalanced work

Fly out

For All Users

For All Users

For All Users

The draw-bar and draw-pipe must have enough strength.
(Refer to pages 25-26)
The draw-bar and draw-pipe must have enough screw-in depth.
The draw-bar and draw-pipe must be tightened surely.

・If  the  draw-bar  or  draw-pipe  is  broken,  a  gripping  force  is  lost  instantaneously,  causing  the 

workpiece to fly out.

・If  the  draw-bar  or  draw-pipe  is  screwed  in  inadequately,  the  screw  is  broken  and  a  gripping 

force is lost instantaneously, causing the workpiece to fly out.

・If  the  draw-bar  or  draw-pipe  screw  is  meshed  loosely,  the  vibration  occurs  or  the  screw  is 

broken. If the screw is broken, a gripping force is lost instantaneously, causing the workpiece to 
fly out.

・If the draw-bar or draw-pipe is unbalanced, the vibration occurs and the screw is broken, and 

then a gripping force is lost instantaneously, causing the workpiece to fly out.

Use a cylinder with a lock valve (safety valve, check valve) incorporated in case of
sudden hydraulic pressure drop due to blackout, malfunction of the hydraulic pump, etc.
Further,use a solenoid valve with a circuit that retains
the gripping position when no current is carried.

・If  the  hydraulic  pressure  suddenly  drops 

due  to  blackout  or  malfunction  of  the 
hydraulic pump, etc., this is dangerous as 
work will fly out.

・Lock  valve  retains  the  hydraulic  pressure 

inside  the  cylinder  temporarily,  when  the 
hydraulic pressure suddenly drops due to 
blackout  or  malfunction  of  the  hydraulic 
pump, etc.

Gripping

Loosening

The gripping position

must be retained.

Solenoid valve

P

Cylinder

Lightening

  =Blackout

Lock valve

For Machine Tool Manufactures

For Machine Tool Manufactures

Failure to follow the safety precautions below will result in 
serious injury or death.

DANGER

Содержание HW-08

Страница 1: ...this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near e...

Страница 2: ...al Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not sp...

Страница 3: ...e 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 Attachment o...

Страница 4: ...aw nut Lock nut Body Chuck attaching bolt Plug Draw screw Cover 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 Fig 2 1 Structural Drawing and Parts List 0 8 6 9 9 9 Design...

Страница 5: ...is for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic sys tem to maintain the gripping force of the...

Страница 6: ...t jaw Lever Lever pin 1 3 Lever pin 2 4 T nut Cover Plug Lock nut Draw screw Draw nut Coil spring Connecting handle Chuck attaching bolt Jaw attaching bolt Socket head cap screw Socket head cap screw...

Страница 7: ...on which allows rotation only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate switching valve Cutting off hydra...

Страница 8: ...orce which deter mines the gripping force of the chuck does not exceed Excessive input force can lead to break age of the chuck which is very dangerous as the chuck can work can be damaged and fly out...

Страница 9: ...o obtain the required gripping force If the gripping force is insufficient this is dangerous as the work will fly out Determine the gripping force required for processing by the machine tool manufactu...

Страница 10: ...ely stop the machine and consult with our company or the distributor Unbalanced work generates dangerous centri fugal forces and the work could fly out The work slips Loss of accuracy The work begins...

Страница 11: ...screw is broken and then a gripping force is lost instantaneously causing the workpiece to fly out Use a cylinder with a lock valve safety valve check valve incorporated in case of sudden hydraulic p...

Страница 12: ...ower before adding grease Do not grip a chuck with a chuck Because it is easy to confuse the specifi cations of each chuck and the protrusion become long and is apt to raise rotation speed it is apt t...

Страница 13: ...W 15 Reference 1kN 101 97kgf 1MPa 10 197kgf cm 2 When storing this product the product should be subjected to the antirust treatment and stored in a place free from wetting condensation or freeze G6 3...

Страница 14: ...9 The numerical values are obtained with the Kitagawa gripping force meter The gripping position of the gripping force meter is at a position 1 2 of the height of the soft jaw top surface height from...

Страница 15: ...If the gripping part center height of the used top jaw dimension H in Fig 7 is higher than the gripping part center height of the standard soft jaw a large load is applied to the master jaw T nut jaw...

Страница 16: ...HEIGHT H mm GRIPPING CENTER HEIGHT H mm GRIPPING CENTER HEIGHT H mm INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT STD SOFT JAW 20 0 28kN 24kN 20kN 12kN...

Страница 17: ...dynamic gripping force gripping force loss by static gripping force centrifugal force to become 1 3 of the static gripping force is 28kN and the required input to obtain this gripping force is 16 5kN...

Страница 18: ...the T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classificati...

Страница 19: ...the No 4 jaw to the size B 4 2 Forming soft jaw When gripping the workpiece by this chuck basically grip it with 2 pairs of jaws in the same stroke position However if the workpiece dimensional toler...

Страница 20: ...ft jaw other than one made by Kitagawa Corporatin is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to grippi...

Страница 21: ...will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediately s...

Страница 22: ...4 Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures A f t e r i n h a l a t i o n Remove vi...

Страница 23: ...3 Disassembling Disassembling procedures Read the following disassembling procedures with reference to page 5 1 Turn off the main power of the machine before starting work 2 Loosen the jaw attaching b...

Страница 24: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 25: ...to operate for the attaching equipment Install the hydraulic unit at a position where the drain hose is not kinked and the needle of the pressure gauge is easily read For Machine Tool Manufactures 8 1...

Страница 26: ...e draw bar and the draw pipe Especially when a large sized hydraulic unit is used excessive surge pressure is generated and the gripping force becomes large therefore it may result in breakage of the...

Страница 27: ...e are not broken under any operating conditions If the draw bar or draw pipe is screwed in inadequately the screw is broken and a gripping force is lost instantaneously causing the workpiece to fly ou...

Страница 28: ...ension dimension A in Fig 18 of the back plate so that the plunger nut end surface contacts the back plate and stops when pulling the plunger nut If the stroke is larger than the one specified it may...

Страница 29: ...ied torque 4 Connect the chuck to the draw bar and the draw pipe Joint the lock nut with the draw pipe using the tightening handle Then tighten the lock nut locking screw After installing the lock nut...

Страница 30: ...12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this product should be handled according to all national laws and regulations 9 1 About standards and orders 9 3 About disposal 9 2 Information abou...

Страница 31: ......

Страница 32: ...China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

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