14
13
3. Relationship between gripping force and rotation speed
As the rotation speed becomes higher, the centrifugal force of the jaw increases and the gripping force lowers. The
curves displayed in Fig. 6 shows relationships between the rotation speed and the centrifugal force when using the
standard soft jaw. The centrifugal force differs significantly depending on the size and shape of the top jaw and the
attaching position, therefore, when the rotation speed is high, actual measurement using a Kitagawa gripping force
meter is required.
To avoid serious accidents caused by the chuck or work flying out:
・Determine the gripping force required for processing by the machine tool manufacturer or user, and check that
the required gripping force is provided before processing. The gripping force of the chuck must not exceed the
maximum static gripping force.
・Determine the rotation speed required for processing by the machine tool manufacturer or user based on the
gripping force required for the processing. The rotation speed at this point must not exceed the allowable
maximum rotation speed.
・When determining the cutting conditions, refer to pages 14-16.
・Pay attention since the gripping force is different depending on the state of the oil supply, grease in use, height of
the jaw, performance of the pump and the pressure reducing valve, piping state, etc.
3-2. Relationship between gripping force and rotation speed
1. Maximum static gripping force
The static gripping force is the gripping force when the chuck is at a stop.
The power chuck has a mechanism to convert input force (piston thrust force, draw pipe drawing force) from the cylinder
to gripping force. Therefore, the gripping force when the allowable maximum input force becomes the maximum static
gripping force.
However, the gripping force is different depending on the state of grease lubrication, grease in use, height of the jaw,
etc. The maximum static gripping force specified in the specification is the value under the following conditions:
・The Kitagawa standard soft jaw is used as the
jaw.
・The attaching bolts of the soft jaw are tightened
at the specified torque. (Refer to page 9)
・The numerical values are obtained with the
Kitagawa gripping force meter . The gripping
position of the gripping force meter is at a
position 1/2 of the height of the soft jaw top
surface (height from the chuck surface to the top
surface of the jaw).
・CHUCK GREASE PRO is used. (Refer to page
21).
・A variable displacement pump with the discharge
volume of 20 liters/min or more is used as the
hydraulic source. The pressure is set by the
pressure control equipment of the pump itself, or
the pressure reduction valve equipped
separately.
2. Allowable maximum rotation speed
In the case of outside diameter gripping, when the chuck is rotated, the gripping force lowers due to the centrifugal force
of the top jaw. Therefore, the rotation speed when the dynamic gripping force (gripping force during rotation) becomes
approximately 1/3 of the maximum static gripping force is set as the allowable maximum rotation speed. The centrifugal
force is different depending on the mass of the top jaw and the barycentric position as well as the rotation speed. The
allowable maximum rotation speed specified in the specification is the value under the following conditions:
・The Kitagawa standard soft jaw is used.
・Grip the gripping force meter in the center of the jaw stroke, and at this point, the soft jaw is attached at the position
where the periphery side end of the soft jaw and the chuck periphery are almost lined up.
・The numerical values are obtained by the Kitagawa gripping force meter. The gripping position of the gripping force
meter is at a position 1/2 of the height of the soft jaw top surface (height from the chuck surface to the top surface of
the jaw).
・In the case of processing a considerably unbalanced work, lower the rotation speed. The work will fly out and this is
dangerous.
・Vibration is generated if there is unbalance due to the work and the jig, etc. Vibration decreases process precision
and shortens the working life of the chuck, even possibly breaking it. Correct the unbalance by using a balance
weight, etc., or lower the rotation speed for use.
・In the case of heavy cutting at high rotation speed, vibration is easily generated in the same manner as the unbalance
of the chuck, therefore, set the cutting conditions appropriate for the dynamic gripping force and machine rigidity.
Fig.6
3-3. Relationship between gripping part center height,
static griping force and input force /
Relationship between top jaw mass moment and gripping force loss
If the gripping part center height of the used top jaw (dimension H in Fig. 7) is higher than the gripping part center height of
the standard soft jaw, a large load is applied to the master jaw, T nut, jaw attaching bolts, etc. To prevent these parts from
being broken, it is necessary to use the machine by using a lower input force than the allowable maximum input force.
Additionally, if the top jaw is larger and heavier, the centrifugal force generated at the top jaw will increase. It is necessary
to examine the dynamic gripping force considering the centrifugal force and to use the machine at a rotation speed that
can withstand the cutting force.
Fig.7
A=B
G: Center of mass of the top jaw
m: Mass of the top jaw
r : Distance from the center of mass of the top jaw to the chuck center
H: Gripping center height
23kN
20kN
18kN
16kN
14kN
12kN
10kN
8kN
6kN
28kN
26kN
24kN
22kN
20kN
18kN
16kN
14kN
12kN
ROTATION SPEED:min
-1
(r.p.m)
ROTATION SPEED:min
-1
(r.p.m)
ROTATION SPEED:min
-1
(r.p.m)
ROTATION SPEED:min
-1
(r.p.m)
HW-08
HW-10
HW-12
HW-15
30
30
40
42
28
20
20
10
10
60
54
50
40
30
20
10
0
0
0
1000
1000
1000
1200
1500
2000
1000
2000
3000
GRIPPING FORCE PER A PAIR OF JAWS: kN
GRIPPING FORCE PER A PAIR OF JAWS: kN
GRIPPING FORCE PER A PAIR OF JAWS: kN
GRIPPING FORCE PER A PAIR OF JAWS: kN
INPUT FORCE
PER A PLUNGER
INPUT FORCE
PER A PLUNGER
INPUT FORCE
PER A PLUNGER
INPUT FORCE
PER A PLUNGER
LIMIT
LIMIT
LIMIT
LIMIT
6kN
8kN
10kN
12kN
14kN
16.5kN
6kN
8kN
10kN
12kN
14kN
16kN
18kN
20kN
23kN
42
40
30
20
10
0
DANGER
DANGER
NOTICE
A=B
Fig.5
Tighten at specified
torque
Standard soft jaw
Kitagawa gripping
force meter
GREASE LUBURICATION
Allowable
maximum
input force
B
A
Work
Chuck
Chuck
G
G
B
A
H
r
r
Содержание HW-08
Страница 31: ......