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3. Relationship between gripping force and rotation speed

As  the  rotation  speed  becomes  higher,  the  centrifugal  force  of  the  jaw  increases  and  the  gripping  force  lowers.  The 
curves  displayed  in  Fig.  6  shows  relationships  between  the  rotation  speed  and  the  centrifugal  force  when  using  the 
standard  soft  jaw.  The  centrifugal  force  differs  significantly  depending  on  the  size  and  shape  of  the  top  jaw  and  the 
attaching  position,  therefore,  when  the  rotation  speed  is  high,  actual  measurement  using  a  Kitagawa  gripping  force 
meter is required.

To avoid serious accidents caused by the chuck or work flying out:
・Determine the gripping force required for processing by the machine tool manufacturer or user, and check that 

the required gripping force is provided before processing.  The gripping force of the chuck must not exceed the 
maximum static gripping force.

・Determine  the  rotation  speed  required  for  processing  by  the  machine  tool  manufacturer  or  user  based  on  the 

gripping  force  required  for  the  processing.  The  rotation  speed  at  this  point  must  not  exceed  the  allowable 
maximum rotation speed.

・When determining the cutting conditions, refer to pages 14-16.
・Pay attention since the gripping force is different depending on the state of the oil supply, grease in use, height of 

the jaw, performance of the pump and the pressure reducing valve, piping state, etc.

3-2. Relationship between gripping force and rotation speed

1. Maximum static gripping force

The static gripping force is the gripping force when the chuck is at a stop.
The power chuck has a mechanism to convert input force (piston thrust force, draw pipe drawing force) from the cylinder 
to gripping force. Therefore, the gripping force when the allowable maximum input force becomes the maximum static 
gripping force.
However, the gripping force is different depending on the state of grease lubrication, grease in use, height of the jaw, 
etc. The maximum static gripping force specified in the specification is the value under the following conditions:
・The  Kitagawa  standard  soft  jaw  is  used  as  the 

jaw.

・The attaching bolts of the soft jaw are tightened 

at the specified torque. (Refer to page 9)

・The  numerical  values  are  obtained  with  the 

Kitagawa  gripping  force  meter  .  The  gripping 
position  of  the  gripping  force  meter  is  at  a 
position  1/2  of  the  height  of  the  soft  jaw  top 
surface (height from the chuck surface to the top 
surface of the jaw).

・CHUCK  GREASE  PRO  is  used.  (Refer  to  page 

21).

・A variable displacement pump with the discharge 

volume  of  20  liters/min  or  more  is  used  as  the 
hydraulic  source.  The  pressure  is  set  by  the 
pressure control equipment of the pump itself, or 
the  pressure  reduction  valve  equipped 
separately.

2. Allowable maximum rotation speed

In the case of outside diameter gripping, when the chuck is rotated, the gripping force lowers due to the centrifugal force 
of the top jaw. Therefore, the rotation speed when the dynamic gripping force (gripping force during rotation) becomes 
approximately 1/3 of the maximum static gripping force is set as the allowable maximum rotation speed. The centrifugal 
force is different depending on the mass of the top jaw and the barycentric position as well as the rotation speed. The 
allowable maximum rotation speed specified in the specification is the value under the following conditions:
・The Kitagawa standard soft jaw is used.
・Grip the gripping force meter in the center of the jaw stroke, and at this point, the soft jaw is attached at the position 

where the periphery side end of the soft jaw and the chuck periphery are almost lined up.

・The numerical values are obtained by the Kitagawa gripping force meter. The gripping position of the gripping force 

meter is at a position 1/2 of the height of the soft jaw top surface (height from the chuck surface to the top surface of 
the jaw).

・In the case of processing a considerably unbalanced work, lower the rotation speed. The work will fly out and this is 

dangerous.

・Vibration is generated if there is unbalance due to the work and the jig, etc. Vibration decreases process precision 

and  shortens  the  working  life  of  the  chuck,  even  possibly  breaking  it.  Correct  the  unbalance  by  using  a  balance 
weight, etc., or lower the rotation speed for use.

・In the case of heavy cutting at high rotation speed, vibration is easily generated in the same manner as the unbalance 

of the chuck, therefore, set the cutting conditions appropriate for the dynamic gripping force and machine rigidity.

Fig.6

3-3. Relationship between gripping part center height, 

  static griping force and input force /

  Relationship between top jaw mass moment and gripping force loss

If the gripping part center height of the used top jaw (dimension H in Fig. 7) is higher than the gripping part center height of 
the standard soft jaw, a large load is applied to the master jaw, T nut, jaw attaching bolts, etc. To prevent these parts from 
being broken, it is necessary to use the machine by using a lower input force than the allowable maximum input force.
Additionally, if the top jaw is larger and heavier, the centrifugal force generated at the top jaw will increase. It is necessary 
to examine the dynamic gripping force considering the centrifugal force and to use the machine at a rotation speed that 
can withstand the cutting force.

Fig.7

A=B

G: Center of mass of the top jaw

m: Mass of the top jaw

 r : Distance from the center of mass of the top jaw to the chuck center

H: Gripping center height

23kN

20kN

18kN

16kN

14kN

12kN

10kN

8kN

6kN

28kN

26kN

24kN

22kN

20kN

18kN

16kN

14kN

12kN

ROTATION SPEED:min

-1

(r.p.m)

ROTATION SPEED:min

-1

(r.p.m)

ROTATION SPEED:min

-1

(r.p.m)

ROTATION SPEED:min

-1

(r.p.m)

HW-08

HW-10

HW-12

HW-15

30

30

40

42

28

20

20

10

10

60
54

50

40

30

20

10

0

0

0

1000

1000

1000

1200

1500

2000

1000

2000

3000

GRIPPING FORCE PER A PAIR OF JAWS: kN

GRIPPING FORCE PER A PAIR OF JAWS: kN

GRIPPING FORCE PER A PAIR OF JAWS: kN

GRIPPING FORCE PER A PAIR OF JAWS: kN

INPUT FORCE

PER A PLUNGER

INPUT FORCE

PER A PLUNGER

INPUT FORCE

PER A PLUNGER

INPUT FORCE

PER A PLUNGER

LIMIT

LIMIT

LIMIT

LIMIT

6kN

8kN

10kN

12kN

14kN

16.5kN

6kN

8kN

10kN

12kN

14kN

16kN

18kN

20kN

23kN

42

40

30

20

10

0

DANGER

DANGER

NOTICE

A=B

Fig.5

Tighten at specified

torque

Standard soft jaw

Kitagawa gripping

force meter

GREASE LUBURICATION

Allowable

maximum

input force

B

A

Work

Chuck

Chuck

G

G

B

A

H

r

r

Содержание HW-08

Страница 1: ...this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual near e...

Страница 2: ...al Therefore do not perform any actions unless they are specifically allowed in this manual If any questions related to safety arise about operation control inspection and maintenance which are not sp...

Страница 3: ...e 5 1 Precautions during gripping work with chuck 5 2 Precautions during gripping work in irregular shape 5 3 Precautions related to usage of jaw 5 4 Precautions related to processing 5 5 Attachment o...

Страница 4: ...aw nut Lock nut Body Chuck attaching bolt Plug Draw screw Cover 3 Type display as shown below 1 1 Type display 1 2 Structural drawing Fig 1 Fig 2 1 Structural Drawing and Parts List 0 8 6 9 9 9 Design...

Страница 5: ...is for the chuck part 1 3 Scope of product Fig 3 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic sys tem to maintain the gripping force of the...

Страница 6: ...t jaw Lever Lever pin 1 3 Lever pin 2 4 T nut Cover Plug Lock nut Draw screw Draw nut Coil spring Connecting handle Chuck attaching bolt Jaw attaching bolt Socket head cap screw Socket head cap screw...

Страница 7: ...on which allows rotation only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate switching valve Cutting off hydra...

Страница 8: ...orce which deter mines the gripping force of the chuck does not exceed Excessive input force can lead to break age of the chuck which is very dangerous as the chuck can work can be damaged and fly out...

Страница 9: ...o obtain the required gripping force If the gripping force is insufficient this is dangerous as the work will fly out Determine the gripping force required for processing by the machine tool manufactu...

Страница 10: ...ely stop the machine and consult with our company or the distributor Unbalanced work generates dangerous centri fugal forces and the work could fly out The work slips Loss of accuracy The work begins...

Страница 11: ...screw is broken and then a gripping force is lost instantaneously causing the workpiece to fly out Use a cylinder with a lock valve safety valve check valve incorporated in case of sudden hydraulic p...

Страница 12: ...ower before adding grease Do not grip a chuck with a chuck Because it is easy to confuse the specifi cations of each chuck and the protrusion become long and is apt to raise rotation speed it is apt t...

Страница 13: ...W 15 Reference 1kN 101 97kgf 1MPa 10 197kgf cm 2 When storing this product the product should be subjected to the antirust treatment and stored in a place free from wetting condensation or freeze G6 3...

Страница 14: ...9 The numerical values are obtained with the Kitagawa gripping force meter The gripping position of the gripping force meter is at a position 1 2 of the height of the soft jaw top surface height from...

Страница 15: ...If the gripping part center height of the used top jaw dimension H in Fig 7 is higher than the gripping part center height of the standard soft jaw a large load is applied to the master jaw T nut jaw...

Страница 16: ...HEIGHT H mm GRIPPING CENTER HEIGHT H mm GRIPPING CENTER HEIGHT H mm INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT INPUT FORCE PER A PLUNGER GRIPPING FORCE LIMIT STD SOFT JAW 20 0 28kN 24kN 20kN 12kN...

Страница 17: ...dynamic gripping force gripping force loss by static gripping force centrifugal force to become 1 3 of the static gripping force is 28kN and the required input to obtain this gripping force is 16 5kN...

Страница 18: ...the T nut and the attaching bolts attached to the chuck and do not use bolts other than these If commercially available bolts are used for an unavoidable reason use bolts at the strength classificati...

Страница 19: ...the No 4 jaw to the size B 4 2 Forming soft jaw When gripping the workpiece by this chuck basically grip it with 2 pairs of jaws in the same stroke position However if the workpiece dimensional toler...

Страница 20: ...ft jaw other than one made by Kitagawa Corporatin is used the engagement will be inferior and the master jaw will be deformed the gripping precision will worsen and the work will fly out due to grippi...

Страница 21: ...will break and this is dangerous as the chuck and work will fly out If the tool and the tool post contact the chuck or the work due to malfunction or tape mistake etc and impact is given immediately s...

Страница 22: ...4 Safety information about grease and anti rust oil Applicable range Designated grease Antirust agent applied to the product at the delivery First aid measures A f t e r i n h a l a t i o n Remove vi...

Страница 23: ...3 Disassembling Disassembling procedures Read the following disassembling procedures with reference to page 5 1 Turn off the main power of the machine before starting work 2 Loosen the jaw attaching b...

Страница 24: ...r the specification of the chuck Supply grease from the grease nipple and open and close the jaw several times without gripping a work Lower the rotation speed to a speed at which the required grippin...

Страница 25: ...to operate for the attaching equipment Install the hydraulic unit at a position where the drain hose is not kinked and the needle of the pressure gauge is easily read For Machine Tool Manufactures 8 1...

Страница 26: ...e draw bar and the draw pipe Especially when a large sized hydraulic unit is used excessive surge pressure is generated and the gripping force becomes large therefore it may result in breakage of the...

Страница 27: ...e are not broken under any operating conditions If the draw bar or draw pipe is screwed in inadequately the screw is broken and a gripping force is lost instantaneously causing the workpiece to fly ou...

Страница 28: ...ension dimension A in Fig 18 of the back plate so that the plunger nut end surface contacts the back plate and stops when pulling the plunger nut If the stroke is larger than the one specified it may...

Страница 29: ...ied torque 4 Connect the chuck to the draw bar and the draw pipe Joint the lock nut with the draw pipe using the tightening handle Then tighten the lock nut locking screw After installing the lock nut...

Страница 30: ...12100 2010 EN1550 1997 A1 2008 Ultimate disposal of this product should be handled according to all national laws and regulations 9 1 About standards and orders 9 3 About disposal 9 2 Information abou...

Страница 31: ......

Страница 32: ...China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim Lion s Valley...

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