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Varisol Installation Manual

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The evacuated tubes should be installed at a time when there is very low light such as 

late afternoon when the sun is low and not particularly strong. Alternatively the tubes 

should be covered. This is important as tube connections can heat up considerably in 

a short space of time and have potential to cause injury even if the glass temperature 

remains cool.

Expansion Vessel

IMPORTANT: Prior to filling the system, the expansion vessel pressure must be set 

0.3 Bar below the system pressure. Omitting to perform this check will result in 

irregular pressure readings during the commissioning of the system.
The pressure is checked at the base of the vessel and the bleed valve may be bled or 

topped up with a pump.

Filling the Loop

It is important that a motorised flush and fill centre is used to fill and pressurise the 

system with Tyfocor® LS as follows:  
1.  Open the fill and drain valves to allow the liquid to circulate around the solar loop

2.  Turn the hot and cold temperature gauges 45

˚

 clockwise.

3.   Close the isolating valve above the flow meter to ensure all air and liquid passes 

through the fill centre to filter any air and contaminants.

4.  Run the fill centre pump to circulate the Tyfocor® LS for approximately 20 minutes.

5.   Open and close the isolating valve intermittently to circulate air bubbles which may 

accumulate in the sight glass.

6.  Return isolating valve to closed position.

7.   When the solar loop has been purged of air, close the bottom/drain connection – the 

fill centre will begin to pressurise the solar loop.

8.  Reopen the isolating valve above the flow meter fully.

9.   Fill the loop until the pressure gauge just exceeds the required pressure, stop the 

pump and immediately close the fill connection. Check pipe joints on the solar loop 

for leaks and check that pressure is not lost over a 30 minute period.

10.  If all the plumbing is sound, set the system pressure by opening the return connection 

until the required pressure is met.

11. Return the temperature gauges to the original position.

12. The fill centre may now be disconnected.

13. Cap the fill and drain points with the brass covers provided.

The pipes from the flush and fill

centre should be connected as

shown in the diagram:

 

Commissioning the System

FILL

DRAIN

FLUSH AND FILL CENTRE

Содержание Varisol

Страница 1: ...Renewables Installation Manual...

Страница 2: ...alling Tubes 7 Attaching the connection kit 9 Pump station 12 Safety vessel connections 13 Wiring the control panel 14 Commissioning the system 16 Decommissioning the system 17 Recycling Information 1...

Страница 3: ...idance Tube boxes should be transported horizontally Heavy goods should not be loaded on top of the kit boxes Care should be taken when opening boxes to prevent scratches or sudden shocks to the glass...

Страница 4: ...ts Flexi Connections Cooling Vessel DF100 only Expansion Vessel Tyfocor LS Connection Kit Tubes Insulated Hose Mounting Set Solar Roof Flashing 22mm 3 Port Diverter Valve Note 15 28mm also available 2...

Страница 5: ...21 5 300 22 35 6 360 22 53 7 420 22 80 8 480 22 110 9 540 22 153 Collector Area m2 Varisol Collector Expansion Vessel Sizing System Volume Ltr Expansion Vessel Size Ltr Cooling Vessel Size Ltr Static...

Страница 6: ...or tubes and be difficult to flush out Airlocks in the pipes will stop circulation through the system When the collector is orientated correctly i e with the manifold slightly higher than the base of...

Страница 7: ...d collector the available rafter spacing should be considered when sizing the collector to ensure that an appropriate side rail spacing can be achieved Roof Kit Sizing 05 Collector Number of Kit Type...

Страница 8: ...ackets C to roof using M8x50 coachscrews E 3 Secure side rails A to lower brackets using M10x65 bolt assy Step Two 1 From upper end of each side rail slide 2 M8x16 bolt into position 2 Secure side rai...

Страница 9: ...upper and lower support rail to 90 bracket as shown below 07 Installing the first tube Step Four 1 Align first tube with end of support rail and push home by clicking into rail push on upper push poi...

Страница 10: ...otection is removed first Step Six 1 Rotate second tube parallel with first tube 2 Locate upper plastic enclosure and lower tube support clip in rail 3 Push home the upper and lower fittings into the...

Страница 11: ...F 5 Ensure clip F legs protrude out of bottom of enclosure 6 Complete and attach technical label I 7 Close lid and secure with screw E G A D F I Qty Tubes A B C D E F G H I Step Nine flow connection 1...

Страница 12: ...EX ALU PEX or GALVANISED TUBING OR FITTINGS SHOULD NOT BE USED UNDER ANY CIRCUMSTANCES Flexible Pipe Connections Flexible pipe connections are recommended to connect the manifold through the building...

Страница 13: ...pression fittings provided for direct copper connection C0784 Insulated Hose Stub Fitting When flexible stainless steel pipe is being used to connect to the pump station the insulated hose stub fittin...

Страница 14: ...upplied includes an appropriate corrugated hose and threaded connection to join the vessel to the pump station Temperature Reducing Vessel TRV Also known as a cooling vessel or stratification vessel t...

Страница 15: ...in core copper cable with a 0 75mm cross section The sensors supplied are 1 5 metres in length Sensor cables can be extended with twin core copper cable of 0 75mm diameter up to 50 metres and 1 50mm d...

Страница 16: ...i e for an east west panel array or a stagnation configuration requiring a second pump Caution Avoiding damage and malfunctions When connecting an external relay or contactor or when connecting a pump...

Страница 17: ...e above the flow meter to ensure all air and liquid passes through the fill centre to filter any air and contaminants 4 Run the fill centre pump to circulate the Tyfocor LS for approximately 20 minute...

Страница 18: ...ceeding 170 C and pressures greater than 6 bar a solar installation should only be decommissioned by a trained individual The system should be decommissioned in low light ideally in the morning when t...

Страница 19: ...ith water Propylene glycol is not harmful to aquatic organisms and is readily biodegradable however the disposal of the solution should be done in a responsible manner taking into consideration local...

Страница 20: ...ifreeze properties the system should be refilled with fresh Tyfocor LS It is recommended that the solar system is serviced annually by a qualified engineer and immediately if the system shows evidence...

Страница 21: ...111 177 287 177 287 266 430 137 137 137 137 206 206 8 8 to 20 20 Tube Collector Height Above Ground m 30 Tube Collector 10 Tube Collector 20 Tube Collector 30 Tube Collector Weight Per Foot kg 45 Wind...

Страница 22: ...pond with specification shall be notified to Kingspan Renewable Ltd within 7 days from the delivery date or where the defect was not apparent on reasonable inspection within a reasonable time after di...

Страница 23: ...21...

Страница 24: ...opment and improvement we reserve the right to alter and amend the specification as shown in this literature Kingspan Renewables Limited 180 Gilford Road Portadown Co Armagh Northern Ireland BT63 5LF...

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