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Step 12: Door Panel Assembly

Part 2

Fig. 12.3

Fig. 12.4

120

Outside View

1/2”

Hinge Stop

Hardware

On the outside of the (120) Door Window Panel attach the second Door Handle at approximately the same

place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 12.3)

Attach 2 Door Hinges on the outside of the (120) Door Window Panel on the opposite side from the Door

Handle. Judge spacing based on fig. 12.3. Use 3 (S13) # 6 x 5/8” Pan Screws per Hinge.

Note:

Hinge stops must be tight to (120) Door Window Panel. (fig. 12.4)

8 x

#6 x 5/8” Pan Screw

S13

Other Parts

1 x Door Handle
2 x Door Hinge

Top View

S13

Door

Handle

S13

Содержание Cedar Summit RICHMOND LODGE

Страница 1: ...BSTACLE FREE SAFETY ZONE 9 32 x 8 23 m 30 7 x 27 area requires Protective Surfacing See page 3 MAXIMUM VERTICAL FALL HEIGHT 2 06 m 6 9 CAPACITY 10 Users Maximum Ages 3 to 10 Weight Limit 49 9 kg 110 l...

Страница 2: ...t in a manner for which it was not intended Standing on or jumping from the roof elevated platforms swings climbers ladders or slide can be dangerous Do not allow children to swing empty rides or seat...

Страница 3: ...h on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used...

Страница 4: ...eplace deteriorated wood members As with all wood some checking and small cracks in grain is normal Applying a water repellent or stain water based on a yearly basis is important maintenance to mainta...

Страница 5: ...is just the normal result of nature and will not affect safe play and enjoyment for your child However if you are concerned that a part has experienced a severe weathering problem please call our con...

Страница 6: ...installation liquid soap can be used on all lag type screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies ne...

Страница 7: ...ook for the Key Number stamped on the end of the wood part see chart below Sort each wood part into the different assembly steps SAVE TIME TIP 2 In addition to the key number stamp you can also identi...

Страница 8: ...Handle 2x TNR 3 Extend Cedar Summit Clamp Ring Flange Rt 10x TNR 2 Slide Front Small Roof Panel 070 330 Front Roof Panel 370 Left Right Beam Bracket 023 150 Door Window Panel 042 120 SL Panel 040 051...

Страница 9: ...dle 6x Rebar Ground Stake 2x 25 Chain 2x Swing Belt Seat 4x 54 Chain 010 Door Catch Acro Bar Folding Bench 050 Steering Wheel 2X L Beam Bracket 052 Sky Chalk Wall 041 Back Roof Panel Back Small Roof P...

Страница 10: ...9 x 114 3 x 501 7mm Wall Board 3632406 Box 2 1 x 4 x 40 5 8 1pc 072 15 9 x 85 7 x 1031 9 mm Floor Board 3632648 Box 2 5 4 x 4 x 14 1pc 090 23 8 x 82 6 x 362 mm SW Ground 3632606 Box 1 5 4 x 4 x 19 1 2...

Страница 11: ...Box 1 1 1 4 x 3 x 15 3 4 1pc 200 31 8 x 76 2 x 400mm SL Gusset 3638934 Box 2 1 1 4 x 3 x 10 2pc 291 31 8 x 76 2 x 254mm Roof End Left 3632647 Box 2 1 1 4 x 3 x 10 2pc 290 31 8 x 76 2 x 254mm Roof End...

Страница 12: ...3 8 x 2 x 52 5 8 1pc 020 34 9 x 63 5 x 1336 5mm Left Access 3638956 Box 2 2 x 2 x 40 1 4 2pc 061 38 1 x 38 1 x 1022 4mm Side Joist 3632610 Box 2 2 x 3 x 86 11 16 2pc 150 50 8 x 76 2 x 2201 9mm Heavy...

Страница 13: ...2 1pc 051 31 8 x 1066 8 x 2209 8mm Front Wall Panel 37638949 1 1 4 x 42 x 87 Box 1 1pc 120 31 8 x 400 1 x 1035 1mm Door Window Panel 37602718B 1 1 4 x 15 3 4 x 40 3 4 Box 2 1pc 341 31 8 x 573 1 x 854...

Страница 14: ...Screw 8 x 3 52043530 34pc S3 Wood Screw 8 x 2 1 2 52043522 Hardware Identification Actual Size 9pc PB2 Pan Bolt 1 4 x 1 1 4 53433212 11pc S18 Wood Screw 6 x 1 52013910 8pc FW6 12 Screw Bezel 9299500 8...

Страница 15: ...8pc WL5 Wafer Lag 1 4 x 2 1 2 52613222 7pc H11 Hex Bolt 1 4 x 2 3 4 53703223 1pc H10 Hex Bolt 1 4 x 2 1 4 53703221 1pc H8 Hex Bolt 1 4 x 4 1 4 53703241 3pc WB7 Wafer Bolt 5 16 x 3 53613330 7pc G21 Hex...

Страница 16: ...R 2 Slide Clamp Ring 9300220 Yellow 1x Narrow Angle Bracket 5 Pk 3205632 1x TNR3 Extend Flange Rt 3310231 Yellow 2x Acro Handle 9320131 Green 1x L Beam Bracket 2 Pk 3200145 1x Steering Wheel 3320255 1...

Страница 17: ...the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washers...

Страница 18: ...s with lock washer flat washer and t nut per side fig 1 4 C Tighten the top screws in all 4 Bench Legs fig 1 4 4 x 1 4 x 1 1 2 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut H1 Wood Parts 1 x Fold...

Страница 19: ...with the grooves facing in fig 2 1 B Fit each 022 Tread into grooves on both 020 and 021 Access rails make sure the top edge of the 022 Treads are flush to the front of the Access rails fig 2 1 and 2...

Страница 20: ...ccess so it matches the orientation of the two access rails as shown in fig 2 3 Attach 025 RW AL Support flush to the top of Access Ladder assembly and 024 Rock Rail using 3 S18 6 x 1 Wood Screws in t...

Страница 21: ...yet Rock holes are to be staggered so they do not form a straight line and are at the top of the boards Note Rock Boards are to be flush to 020 Left Access and pilot holes are centred over 024 Rock Ra...

Страница 22: ...olours and shapes attach 1 rock to each rock board using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 3 2 and 3 3 The Pan Screw is plac...

Страница 23: ...SL Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags fig 4 1 and 4 2 B Place 042 Front Narrow Panel against the right side of 040 SL Panel noticing panel orientation The tops and bottoms of the panels should b...

Страница 24: ...o 050 SW Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags fig 5 1 and 5 2 B Place 052 Back Wall Panel against the right side of 050 SW Panel noticing panel orientation The tops and bottoms of the panels should...

Страница 25: ...d 051 Front Wall Panel and are tight together as shown in fig 6 1 B Make sure the assembly is square then on the inside of the assembly tight to 040 SL Panel and flush to the bottom of the panels atta...

Страница 26: ...to the top of 061 Side Joist then attach with 2 S3 8 x 2 1 2 Wood Screws fig 6 3 and 6 4 E Repeat C and D for the Front Wall but install the bolts on 051 Front Wall Panel from inside the assembly fig...

Страница 27: ...he assembly flush to the top of the assembly attach 1 063 Wall Tie to 041 Back Narrow Panel and 052 Back Wall Panel and a second 063 Wall Tie to 042 Front Narrow Panel and 051 Front Wall Panel with 5...

Страница 28: ...ews per bracket fig 6 8 and 6 9 H Repeat Step G to attach 041 Back Narrow Panel to 052 Back Wall Panel fig 6 8 and 6 9 051 042 16 x 12 x 3 4 Pan Screw Hardware S8 Other Parts 4 x Flat Panel Bracket Fl...

Страница 29: ...2 B Place 071 Long Floor Joist tight to the bottom of each 070 Floor Board centred over the pilot holes on the 040 SL Panel and 050 SW Panel then attach with 2 S4 8 x 3 Wood Screws per panel fig 7 1 a...

Страница 30: ...e Joist with 5 S2 8 x 1 1 2 Wood Screws per board fig 7 4 and 7 5 D Attach the two end 070 Floor Boards to 071 Long Floor Joist with 1 S2 8 x 1 1 2 Wood Screw per board fig 7 4 Step 7 Floor Assembly P...

Страница 31: ...of the board and 1 S11 8 x 2 Wood Screw at each end as shown in fig 8 1 and 8 2 B Repeat Step A for the opening in 050 SW Panel and the opening in 040 SL Panel Three walls will have Table Tops fig 8 1...

Страница 32: ...e front of 050 SW Panel 090 SW Ground to be flush to the bottom of 050 SW Panel fig 9 1 and 9 2 B Pre drill pilot hole with a 3 16 drill bit then attach 091 Diagonal to 050 SW Panel with 1 WL5 1 4 x 2...

Страница 33: ...e outside edge and flush to the top of the floor boards then attach with 4 S2 8 x 1 1 2 Wood Screws fig 10 1 and 10 2 051 4 x 8 x1 1 2 Wood Screw Step 10 Attach Access Ladder Rockwall Assembly Part 1...

Страница 34: ...ock Rail and flush to the tops then attach with 4 S2 8 x 1 1 2 Wood Screws fig 10 3 and 10 4 Fig 10 4 Fig 10 3 020 024 Step 10 Attach Access Ladder Rockwall Assembly Part 2 4 x 8 x 1 1 2 Wood Screw S2...

Страница 35: ...he bottom of 050 SW Panel then attach with 2 S11 8 x 2 Wood Screws fig 10 5 and 10 6 D Attach other end of 100 RW AL Ground Brace to 050 SW Panel with 2 S11 8 x 2 Wood Screws and 1 S4 8 x 3 Wood Screw...

Страница 36: ...l in the 2 places shown below and attach 2 Steel Hand Grips with 2 S6 12 x 1 Pan Screws with flat washer per Steel Hand Grip fig 11 1 and 11 2 4 x 12 x 1 Pan Screw 1 4 flat washer Steel Hand Grip Stee...

Страница 37: ...e edge using 2 S18 6 x 1 Wood Screws fig 12 1 and 12 2 B On the inside of 120 Door Window Panel measure 22 up from the bottom and attach 1 Door Handle using 2 S13 6 x 5 8 Pan Screws fig 12 1 and 12 2...

Страница 38: ...the one on the inside Use 2 S13 6 x 5 8 Pan Screws fig 12 3 D Attach 2 Door Hinges on the outside of the 120 Door Window Panel on the opposite side from the Door Handle Judge spacing based on fig 12 3...

Страница 39: ...ximum 5 8 from right side of the opening which would be the Door Hinge side and attach the remaining side of the hinges to 042 Front Narrow Panel using 3 S13 6 x 5 8 Pan Screws per hinge fig 12 5 and...

Страница 40: ...On the inside of the assembly attach 121 Door Stop to 042 Front Narrow Panel with 3 S11 8 x 2 Wood Screws making sure 121 Door Stop overhangs 042 Front Narrow Panel by 1 1 4 and is in position to rec...

Страница 41: ...le Top and attach with 4 S7 12 x 2 Pan Screws as shown in fig 13 1 B Place Table Top Assembly tight in the opening of 052 Back Wall Panel and attach 130 Table Support to 052 Back Wall Panel with 2 S3...

Страница 42: ...side of 052 Back Wall Panel then attach with 2 S2 8 x 1 1 2 Wood Screws fig 13 4 and 13 5 D From inside the assembly place Sky Chalk Wall tight to 132 Chalkwall Block and 052 Back Wall Panel then atta...

Страница 43: ...KING OF WOOD D Attach Cedar Summit Plaque to centre of 140 Beam SW over top of t nut using 4 S18 6 x 1 Wood Screws fig 14 4 12 x 5 16 x 5 1 2 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 2 x 5 16 x 3 3...

Страница 44: ...r and t nut Tighten all bolts fig 15 1 C Install 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut in the top bolt holes in 151 SW Upright as shown in fig 15 1 IT IS IMPORTANT THAT THESE BOLTS ARE...

Страница 45: ...and right side and attach with 5 G21 5 16 x 3 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 16 1 and 16 2 Hardware 5 x 5 16 x 3 3 4 Hex Bolt 5 16 flat washer x 2 5 16 lock nut Other Parts 2 x...

Страница 46: ...n attach from inside the fort assembly into each L Beam Bracket with 4 G27 5 16 x 1 Hex Bolts with 2 flat washers and 1 lock nut fig 17 1 and 17 2 050 Fig 17 1 Fig 17 2 5 16 Flat Washer 050 5 16 Lock...

Страница 47: ...ammering stakes into the ground as this could cause the washer to break off B Attach ground stakes using 1 S7 12 x 2 Pan Screw per ground stake as shown in fig 18 2 C After driving stakes into the gro...

Страница 48: ...ed B Repeat Step A 3 more times to create 4 Elbow Sections in total C Attach TNR3 Extend Flange RT and TNR3 Extend Flange LT together using 9 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 19 2...

Страница 49: ...ch TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 19 4 It is very important to attach bolts as indicated This creates the...

Страница 50: ...f 040 SL Panel opening using 4 S7 12 x 2 Pan Screws with 12 Screw Bezel in the pre drilled holes fig 20 2 Make sure the flat surfaces of the Flange Assembly are flush to the 040 SL Panel as shown in f...

Страница 51: ...nd 20 5 E Pre drill pilot hole with a 3 16 drill bit then attach 200 SL Gusset to 040 SL Panel opening with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer fig 20 4 and 20 5 Fig 20 4 Fig 20 5 2 x 12 x 1...

Страница 52: ...making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 21 2 and 21 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt fig 21 3 Hard...

Страница 53: ...e end of the clamp ring where a seam will be as shown in fig 21 5 21 6 and 21 7 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make su...

Страница 54: ...by lining up the arrows on each assembly Notice the elbow orientation fig 22 1 B Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut makin...

Страница 55: ...4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 22 3 and 22 4 D Connect the 2 TNR2 Slide Clamp Rings together in...

Страница 56: ...p hole Make sure both boards are square then attach with 1 S11 8 x 2 Wood Screw fig 23 1 1 x 8 x 2 Wood Screw 1 x 1 4 x 4 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut Hardware Wood Parts 1 x...

Страница 57: ...Narrow Panel so it sits under the slide It is not attached yet fig 24 1 C On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort installed in Step 19 fig 24 1 The b...

Страница 58: ...e Clamp Ring using 1 PB2 1 4 x 1 1 4 Pan Bolt with the previously removed lock nut and 1 flat washer fig 25 2 C Insert TNR3 Post Mount on 231 TNR Upright pre drill with a 1 8 drill bit then attach wit...

Страница 59: ...nuts starting with the bottom middle hole and working up each side fig 26 2 and 26 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tighten bo...

Страница 60: ...as shown in fig 27 1 Use Quadrex Driver as a guide pin for each hole before inserting bolt C Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with...

Страница 61: ...round wiring cables or gas lines A In the spot shown in fig 28 1 drive 1 Rebar Ground Stake 33 cm 13 into the ground against the 231 TNR Upright Be careful not to hit the washer while hammering stake...

Страница 62: ...erhang so it is 12 38 cm 4 7 8 then attach with 2 S11 8 x 2 Wood Screws and 1 S4 8 x 3 Wood Screw fig 29 1 and 29 2 B Repeat Step A for 1 291 Roof End Left fig 29 1 and 29 2 Fig 29 1 291 Step 29 Attac...

Страница 63: ...the right hand side measure overhang so it is 6 7 cm 2 5 8 then attach with 3 S11 8 x 2 Wood Screws fig 30 1 and 30 2 B Repeat Step A for 1 291 Roof End Left fig 30 1 and 30 2 Fig 30 1 291 Step 30 At...

Страница 64: ...2 and 31 3 B Measure 54 9 cm 21 5 8 in from the outside edge and 3 175 cm 1 1 4 down from the top of 041 Back Narrow Panel then pre drill with a 3 16 drill bit Place 1 310 Mid Roof End flush to the t...

Страница 65: ...y A Attach 1 320 Roof Support to a second 320 Roof Support at peak using 1 S4 8 x 3 Wood Screw Repeat this twice so there are 2 Large Roof Supports Assemblies fig 32 1 B Attach 1 321 Roof Support to a...

Страница 66: ...ith 2 S13 6 x 5 8 Pan Screws fig 33 1 and 33 3 Step 33 Large Roof Assembly Part 1 Other Parts 3 x Narrow Angle Bracket 6 x 6 x 5 8 Pan Screw Fig 33 2 x 2 SHEET 1 OF 5 REV A DWG NO SIZE SCALE 1 50 WEIG...

Страница 67: ...ls Attach with 6 S11 8 x 2 Wood Screws fig 33 4 D Attach the second Large Roof Support Assembly on the opposite side peaks to meet and ends are flush with 6 S11 8 x 2 Wood Screws fig 33 4 Fig 33 4 Ste...

Страница 68: ...ainst 341 Back Small Roof so the tops form a peak then place Small Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels...

Страница 69: ...ttach 370 Bottom Gable to each 321 Roof Support with 4 S2 8 x 1 1 2 Wood Screws fig 34 2 Step 34 Small Roof Assembly Part 2 Fig 34 2 341 340 Tight Wood Parts 1 x Bottom Gable 5 8 x 5 3 8 x 42 370 Hard...

Страница 70: ...it flush to the front and outside edges of 290 Roof End 291 Roof End Left and both 310 Mid Roof Ends fig 35 1 and 35 2 B Attach 320 Roof Supports to 290 Roof End and 291 Roof End Left with 1 S3 8 x 2...

Страница 71: ...rt so it slides under the Large Roof Assembly and the 320 Roof Supports sit tight to the siding on the Small Roof Assembly fig 35 3 and 35 4 D Attach Small Roof Assembly to Large Roof Assembly from in...

Страница 72: ...6 and 35 7 F Attach 321 Roof Supports to 290 Roof End and 291 Roof End Left with 1 S3 8 x 2 1 2 Wood Screw per support fig 35 6 and 35 7 Hardware 4 x 8 x 2 1 2 Wood Screw S3 291 321 Fig 35 6 Step 35 A...

Страница 73: ...Large Roof Assembly and 321 Roof Supports on the Small Roof Assembly with 8 S8 12 x 3 4 Pan Screws with 1 4 flat washer per Peak Detail fig 36 1 and 36 2 S8 Fig 36 1 Other Parts 2 x Peak Detail S8 Roo...

Страница 74: ...nel attach Steering Wheel to 050 SW Panel with 1 H11 1 4 x 2 3 4 Hex Bolt with flat washer x 2 and lock nut fig 37 1 and 37 2 Warning Check entire play set for bolts protruding beyond T Nuts Use extra...

Страница 75: ...ke sure to close the Threaded Clip tightly using an adjustable wrench fig 38 2 and 38 3 C Attach the other end of the swing chains to the Quick Clips attached to the swing hangers fig 38 1 1 x Acro Ba...

Страница 76: ...THIS LOCATION ON YOUR PLAY EQUIPMENT This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get critical information or order replace...

Страница 77: ...NOTES 77...

Страница 78: ...embly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good...

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