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Kemper 345plus, Руководство оператора

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Contents

Page

Attaching to KRONE Forage

Harvesters (Models BIG X 480, 530,
580 and 630) ..................................................22-2

Attaching to KRONE Forage

Harvesters (Models BIG X 500, 600,
650, 700, 770, 800, 850, 1000 and 1100) ......22-8

Connect Clearance and Indicator Light

Wiring Harness (375

plus

and 390

plus

) ............ 22-11

Switch Off Reverse when Idling........................ 22-11

Attaching to a FENDT Forage Harvester

Align the Oscillating Frame.................................23-1
Attach the Rotary Harvesting Unit to

FENDT Forage Harvesters ............................23-1

Connect Hydraulic Hoses and Wiring Harness ..23-3
U.j. Shaft ............................................................23-3
Connect the U.j. Shaft ........................................23-3
Change the Hydraulic System ............................23-4
Unlock the Oscillating Frame..............................23-5

Detaching the Rotary Harvesting Unit

Install Front Jackstands (Rotary

Harvesting Units for KRONE Forage
Harvesters Only) ............................................25-1

Detach Rotary Harvesting Unit ...........................25-1

Transport

Driving on Public Roads .....................................30-1
Apply Decal (Rotary Harvesting Units

with Support Wheel).......................................30-1

Rotary Harvesting Units with Comfort

Support Wheel ...............................................30-2

Accident Prevention (Rotary

Harvesting Units with Lateral
Protective Brackets) .......................................30-3

Accident Prevention (Rotary

Harvesting Units without Lateral
Protective Brackets) .......................................30-4

Set AHC sensors in the transport position..........30-6
Lock/Unlock Tilt Frame (Rotary

Harvesting Units for CLAAS Forage
Harvesters Only) ............................................30-6

Operating the Rotary Harvesting Unit

Rotary Harvesting Unit Method of Operation......35-1
Operating the Rotary Harvesting Unit -

General Use ...................................................35-2

Clear Blockages .................................................35-2
Clear Blockages on CLAAS Forage

Harvesters......................................................35-2

Gathering Drum Operating Speeds ....................35-3
Length-of-Cut Adjustment with CLAAS

Forage Harvester ...........................................35-3

Length of Cut and Drum Speeds with

CLAAS Forage Harvester 830-900
(Types 492 and 496) ......................................35-4

Page

Length of Cut and Drum Speeds with

CLAAS Forage Harvester 830-900
(Type 493) ......................................................35-5

Length of Cut and Drum Speeds with

CLAAS Forage Harvester 930-980
(Types 494, 497, and 498) ...........................35-10

Adjusting Gear Selection with

Multi-Speed Drive for CLAAS
Forage Harvesters .......................................35-13

Lengths of Cut and Gear Selection

with Multi-Speed Drive for CLAAS
Forage Harvesters .......................................35-15

Calibrate Steering Assistance (Rotary

Harvesting Units for CLAAS Forage
Harvesters)...................................................35-15

Harvesting - General ........................................35-16
Harvesting Whole-Crop Silage .........................35-16
Hydraulic System..............................................35-17

Additional Equipment

Special Kit for Row Guidance (Steering

Assistance).....................................................40-1

Automatic Height Control Kit ..............................40-1

Troubleshooting

Correction of Defects on the Rotary

Harvesting Unit...............................................45-1

Lubrication and Maintenance

Service Intervals .................................................50-1
Grease................................................................50-1
Fluid Grease for Drives.......................................50-1
Transmission Oil .................................................50-2
Coolant for Main Drive Friction Clutch................50-2
Alternative and Synthetic Lubricants ..................50-3
Mixing Lubricants................................................50-3
Lubricant Storage ...............................................50-3
Use Genuine KEMPER Parts ............................50-3
Overview of Transmissions and Oil

Levels (Part 1)................................................50-4

Overview of Transmissions and Oil

Levels (Part 2)................................................50-5

Overview of Oil Levels in Input Transmission.....50-7
Changing Oil.......................................................50-8
Every 10 Hours - Rotating Blades and

Cleaners.........................................................50-8

Every 10 Hours - U.J. Shaft................................50-8
Every 10 Hours—Lower Rolls of

Oscillating Frame ...........................................50-9

Every 50 Hours - Axle Pins and Hinges

(390

plus

Only) ..................................................50-9

Every 50 Hours - Clutch Claws...........................50-9
Every 50 Hours - Hinges of Outer

Sections (390

plus

) .........................................50-10

Every 50 Hours - Hinges of Outer

Sections (360

plus

, 375

plus

and 345

plus

) ..........50-10

Continued on next page

ii

031519

PN=2

Содержание 345plus

Страница 1: ...nits 345plus 360plus 375plus 390plus OMKM122361 OPERATOR S MANUAL 345plus 360plus 375plus and 390plus Rotary Harvesting Units OMKM122361 ISSUE B9 ENGLISH Maschinenfabrik Kemper GmbH Co KG European Edition PRINTED IN U S A ...

Страница 2: ...eeds these numbers when you order parts File the identification numbers in a secure place away from machine BEFORE DELIVERING THIS MACHINE your dealer performed a predelivery inspection INTENDED USE THIS ROTARY HARVESTING UNIT may be used ONLY for harvesting thick stemmed flexible types of plant such as corn elephant grass or bamboo thin stemmed types of plant such as grain crop mustard Use in any...

Страница 3: ... a Truck or Trailer 15 3 Secure Rotary Harvesting Unit Lashing Points 15 4 Attaching to a Claas forage harvester Compatibility Chart 20 1 Adjust additional headlights on forage harvester 20 1 Attaching to a type 498 forage harvester with variable header drive 20 2 Install additional wiring harness only forage harvesters of the types 498 20 5 Ballasting Harvester 20 7 Adjusting Channel Width 20 7 I...

Страница 4: ...djustment with CLAAS Forage Harvester 35 3 Length of Cut and Drum Speeds with CLAAS Forage Harvester 830 900 Types 492 and 496 35 4 Page Length of Cut and Drum Speeds with CLAAS Forage Harvester 830 900 Type 493 35 5 Length of Cut and Drum Speeds with CLAAS Forage Harvester 930 980 Types 494 497 and 498 35 10 Adjusting Gear Selection with Multi Speed Drive for CLAAS Forage Harvesters 35 13 Lengths...

Страница 5: ...ll New Rotating Blades 55 6 Adjusting Dividers 55 7 Checking Scraper Adjustment 55 8 Checking Cleaners 55 8 Adjust the Cleaners on the Feeder House Drums 55 9 Check Steering Sensor Voltage Readings Rotary Harvesting Units for CLAAS forage harvesters 55 9 Cleaning Rotary Harvesting Unit 55 10 Storage Storage at End of Harvesting Season 60 1 Removing Harvesting Unit from Storage 60 1 Specifications ...

Страница 6: ...Contents iv 031519 PN 4 ...

Страница 7: ... knowledge is ready for delivery to the customer Date Tested Signature of Technician Delivery Checklist The following checklist is a reminder of very important information that should be conveyed directly to the customer upon delivery of the machine Advise the customer that the life expectancy of this or any other machine depends on regular lubrication as described in this operator s manual Discus...

Страница 8: ...ken or damaged parts If possible run the rotary harvesting unit to see if it is functioning properly Check for worn rotary knives Check with the customer as to the performance of the rotary harvesting unit thus far Make sure the customer understands the best methods of rotary harvesting unit operation Review the entire operator s manual together with your customer and stress the importance of prop...

Страница 9: ...Identification View KM00321 000030D 19 14JUN10 1 1 Identification View KM1001176 UN 30MAR10 390plus Rotary Harvesting Unit Shown 00 1 031519 PN 9 ...

Страница 10: ...ty signs are available from your KEMPER dealer Before you start working with the machine learn how to operate the machine and how to use controls properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual ...

Страница 11: ...llow a child or an untrained person to operate the machine Instruct all operators not to give children a ride on the machine or an attachment Never operate machine when distracted fatigued or impaired Proper machine operation requires the operator s full attention and awareness Use Safety Lights and Devices Prevent collisions with other road users Slow moving tractors with implements or drawn equi...

Страница 12: ...t or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine TS206 UN 15APR13 Check Machine Safety Always check the road and general operating safety of the machine before us...

Страница 13: ...Clear of Harvesting Unit Due to their function the cutting rotors as well as gathering cross and feed drums cannot be completely shielded Stay clear of these moving elements during operation Always disengage main clutch shut off engine and remove key before servicing or unclogging harvesting unit ES118704 UN 21MAR95 Keep Hands Away from Knives Never attempt to clear obstructions in front of or on ...

Страница 14: ...eet and clothing from power driven parts Disengage all power and operate controls to relieve pressure Lower equipment to the ground Stop the engine Remove the key Allow machine to cool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup of grease oil...

Страница 15: ...g parts If these items were to get caught severe injury could result Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts TS228 UN 23AUG88 Support Machine Properly Always lower the attachment or implement to the ground before you work on the machine If the work requires that the machine or attachment be lifted provide secure support for them If left in a rai...

Страница 16: ...sult Doctors unfamiliar with this type of injury should reference a knowledgeable medical source X9811 UN 23AUG88 Observe Maximum Permissible Front Axle Load Transport of the 375plus and 390plus rotary harvesting units on public roads with the forage harvesters is only permissible if the maximum front axle load of 11500 kg 25353 lb is observed The maximum permissible front axle load can be observe...

Страница 17: ...move stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating Do not use a chlorinated solvent in areas where welding will take place TS220 UN 15APR13 Do all work in an area that is well ventilated to carry toxic fumes and dust away Dispose of paint and solven...

Страница 18: ...Safety Decals The water jet can remove or damage safety decals Avoid to direct the water jet on safety decals Immediately replace missing or damaged safety decals Replacement safety decals are available from your KEMPER dealer CC1021545 CC1021545 UN 23APR02 05 9 031519 PN 18 ...

Страница 19: ...vides information how to avoid personal injury These safety signs their placement on the machine and a brief explanatory text are shown below TS231 19 07OCT88 Replace Safety Signs Replace missing or damaged safety signs See the machine operator s manual for correct safety sign placement TS201 UN 15APR13 Operator s Manual This operator s manual contains all important information necessary for safe ...

Страница 20: ... and maintenance work shut off engine and remove key KM1000953 UN 13AUG09 KM1000954 UN 13AUG09 Rotating Blades Do not touch any moving machine parts Wait until all moving parts have stopped The rotating blades are not immediately stopped when the machine is shut down KM1001210 UN 14JUN10 KM1001211 UN 14JUN10 10 2 031519 PN 20 ...

Страница 21: ...lding or unfolding ensure that all persons keep the required safety distance from the rotary harvesting unit KM1000957 UN 14AUG09 KM1000958 UN 14AUG09 Rotating Drums Stay clear of rotating drums to avoid personal injury Arms legs or loose clothing might become caught by the rotating drums when in operation Always keep the required safety distance from the rotating drums Wait until all moving parts...

Страница 22: ...Safety Decals KM00321 000018D 19 22JUN12 1 1 Input Transmission Stay clear of hot surfaces KM1002322 UN 22JUN12 10 4 031519 PN 22 ...

Страница 23: ...g unit is hauled separately on a flatbed carrier always fit the transport pallet A supplied After the transport pallet A is fitted the rotary harvesting unit can be loaded with a fork lift CAUTION Make sure that fork lift meets the weight requirements of the rotary harvesting unit see Specifications Section 15 1 031519 PN 23 ...

Страница 24: ...ng unit with a crane always use the hanging points This will prevent the machine from toppling over Make sure to use chains or slings that meet the weight requirements of the rotary harvesting unit see Specifications Section When loading in this way you must pay extreme attention and use additional securing chains if necessary When loading the rotary harvesting unit with a crane chains or slings w...

Страница 25: ... on a truck or trailer always use transport pallet A supplied with the machine When loading the machine on a trailer pay attention to the following Position a fork lift under transport pallet A as shown Place slip resistant rubber pads B under transport pallet A Place rotary harvesting unit on trailer and secure See Secure Rotary Harvesting Unit Lashing Points in this Section 15 3 031519 PN 25 ...

Страница 26: ...d on next page KM00321 00002E1 19 20MAY10 1 2 Secure Rotary Harvesting Unit Lashing Points KM1001208 UN 20MAY10 Lashing Points KM1001207 UN 20MAY10 Lashing Points A Tensioner Straps B Tensioner Strap 15 4 031519 PN 26 ...

Страница 27: ...Haulage KM00321 00002E1 19 20MAY10 2 2 Secure the rotary harvesting unit on both sides as shown using tensioner straps A Secure accessories using an additional tensioner strap B 15 5 031519 PN 27 ...

Страница 28: ...492 493 496 890 Type 492 493 900 Type 492 493 930 Type 494 497 498 940 Type 494 497 498 950 Type 494 497 498 960 Type 494 497 498 970 Type 494 497 498 980 Type 494 497 498 375plus 860 Type 496 870 Type 496 890 Type 492 493 900 Type 492 493 940 Type 497 498 950 Type 494 497 498 960 Type 494 497 498 970 Type 494 497 498 980 Type 494 497 498 390plus 960 Type 494 497 498 970 Type 494 497 498 980 Type ...

Страница 29: ...ammed for it Otherwise the rotary harvesting unit can only be used with constant speed and the adjustment of the header speed is carried out via the Kemper multi speed transmission Programming of the module A130FAM is done via the forage harvester To do so proceed as follows 1 Attach the rotary harvesting unit to the forage harvester 2 Connect the forage harvester to a computer and start the Claas...

Страница 30: ...del Machine type Transmission Transport system 345plus Orbis 450 3 speed transmission No transport system 360plus 460plus without chassis Orbis 600 3 speed transmission No transport system 360plus 460plus with chassis Orbis 750 3 speed transmission Cart 375plus 475plus without chassis Orbis 750 3 speed transmission No transport system 375plus 475plus with chassis Orbis 750 3 speed transmission Car...

Страница 31: ...e been equipped for attachment of a support wheel at the factory NOTE Rotary harvesting units that have not been equipped for attachment of a support wheel at the factory have no adapter cable A 7 The adapter cable A must be removed from the Claas control unit C when the programming is complete To do so proceed as follows Remove adapter cable A Connect the plug B of the main wiring harness directl...

Страница 32: ...w rotary harvesting units NOTE The additional wiring harness is required so that the rotary harvesting unit can be folded in the raised condition The wiring harness supplied must be installed on the Claas forage harvester before attaching the rotary harvesting unit for the first time To do so proceed as follows 1 Pull out the connector E from the angle sensor D of the forage harvester 2 Connect th...

Страница 33: ...B19 Mounting position of the socket outlet KM371467 UN 08FEB19 Mounting position of the socket outlet 4 Fix the remaining cables with cable binders A behind the front cover 5 Plug the connection cable B into the socket outlet and connect it to the main wiring harness C NOTE The socket outlet may be mounted on the forage harvester after the corn harvest The socket outlet does not function as long a...

Страница 34: ...n Wheels and Ballast Section of the forage harvester operator s manual Adjusting Channel Width Before attaching the rotary harvesting unit to the forage harvester make sure that the feed plates A match with the channel width of the forage harvester Preset channel width X for attaching the rotary harvesting unit to a CLAAS forage harvester is 650 mm 2 ft 1 59 in A Feed Plates X Preset Channel Width...

Страница 35: ...he crop the rotary harvesting unit can be engaged in two different positions To guide the rotary harvesting unit flat on the ground install console A on both sides in the front position as shown factory setting IMPORTANT When consoles A are installed in the front position the short feed plates B must be installed A Console B Feed Plates KM285520 UN 21NOV16 KM285522 UN 21NOV16 20 8 031519 PN 35 ...

Страница 36: ...esting unit with oscillating frame On rotary harvesting units with oscillating frame consoles A cannot be adjusted IMPORTANT On rotary harvesting units with oscillating frame the long feed plates C must be installed at all times IMPORTANT When attaching the rotary harvesting unit make sure that feed plates C do not touch the feed rolls of the forage harvester A Console B Feed Plates KM285521 UN 21...

Страница 37: ...ing straps B protrude into consoles D of the attaching frame Lift feed roll housing C up until attaching straps B of the rotary harvesting unit lie in the consoles D B Attaching Straps C Feed Roll Housing D Console KM1001090 UN 04FEB10 KM1001182 UN 07APR10 KM1001183 UN 07APR10 3 Lock rotary harvesting unit by engaging lever A Secure lever A with quick lock pin A Lever KM285524 UN 21NOV16 20 10 031...

Страница 38: ...cure upper bearing point by installing pin G G Pin KM1002328 UN 27JUN12 5 Lock jackstands E on the right and left side in the highest position To do this pull out spring loaded pin F and let it re engage when the jackstand is in its final position E Jackstand F Pin KM1001185 UN 07APR10 20 11 031519 PN 38 ...

Страница 39: ...ed roll housing C up until attaching straps B of the rotary harvesting unit lie in the consoles D 5 Lock the rotary harvesting unit Secure upper bearing point by installing pin E Lock rotary harvesting unit by engaging lever A Secure lever A with quick lock pin 6 Lock jackstands F on the right and left side in the highest position To do this pull out spring loaded pin G and let it re engage when t...

Страница 40: ...ng claw A with set screw E Tighten lock nut D Tighten screws C to specified torque Specification Screws C on Quick Coupler Torque 240 N m 177 lb ft A Attaching Claw on Rotary Harvesting Unit B Attaching Claw on Forage Harvester C Screw D Lock Nut E Set Screw KM217985 UN 15SEP14 KM217986 UN 15SEP14 Adjust quick coupler in axial direction IMPORTANT Make sure that groove B on attaching claw of the fo...

Страница 41: ...en shield A must be installed as shown in illustration 1 NOTE When the machine leaves the factory shield A is installed as shown in illustration 2 A Shield KM285526 UN 21NOV16 KM285525 UN 21NOV16 Connect Hydraulic Hoses Connect hydraulic hoses A to forage harvester using quick couplers A Hydraulic hoses KM1000866 UN 26MAY09 Connecting the Wiring Harness for Flashing Warning Lights Optional on 375p...

Страница 42: ...ate B 3 Install protective cover C 4 Connect u j shaft D IMPORTANT Secure the u j shaft D with locking screws on both sides Make sure that u j shaft can no longer move A Spacer Bushings B Plate C Protective Cover D U J Shaft KM1001098 UN 09FEB10 KM1001099 UN 09FEB10 Rotary Harvesting Units 360plus 375plus and 390plus KM229726 UN 16DEC14 Rotary Harvesting Units 345plus 20 15 031519 PN 42 ...

Страница 43: ...494 497 and 498 1 Completely remove claw clutch A from rotary harvesting unit drive To do this disassemble items 1 to 11 A Claw clutch KM1000867 UN 26MAY09 KM1000868 UN 26MAY09 2 Screw threaded rod B into the universal jointed shaft adjust to 167 mm 6 57 in X and counterlock with hex nut A A Hex nut B Threaded rod X 167 mm 6 57 in KM1000872 UN 26MAY09 20 16 031519 PN 43 ...

Страница 44: ...shaft into splined bushing A of the rotary harvesting unit drive on the forage harvester A Splined bushing KM1000873 UN 26MAY09 4 Secure universal jointed shaft with bushing A and retaining nut B A Bushing B Retaining nut KM1000874 UN 26MAY09 5 Put the other end of the universal jointed shaft on the rotary harvesting unit gearbox A A Transmission KM1000875 UN 26MAY09 20 17 031519 PN 44 ...

Страница 45: ...t the universal jointed shaft is secured A Sliding pin KM223737 UN 22OCT14 Installing the Universal jointed Shaft Shield Claas 493 494 and 497 Install bracket A Install the universal jointed shaft shield B A Bracket B Universal Jointed shaft shield C Spring washer D Cap screw E Washer F Retaining nut G Washer KM1001103 UN 09FEB10 KM1001104 UN 09FEB10 20 18 031519 PN 45 ...

Страница 46: ...xt page KM00321 0000880 19 18DEC18 8 9 Installing the Universal jointed Shaft Shield Claas 498 Fix adapter A with flange screws B NOTE Insert washers C as needed A Adapter B Flange screw C Washers KM359964 UN 17DEC18 KM359965 UN 17DEC18 20 19 031519 PN 46 ...

Страница 47: ...e it with washer D and lock nut E A Bracket B Hex socket screws C Universal Jointed shaft shield D Washer E Retaining nut KM359966 UN 18DEC18 Connecting the Drive Forage Harvester Type 496 1 Completely remove claw clutch A from forage harvester header drive To do this remove plates B C and D and take off claw clutch A A Claw Clutch B Plate C Plate D Plate KM223738 UN 22OCT14 KM223739 UN 22OCT14 20...

Страница 48: ...14 3 8 2 On the rear of the header drive carefully force out the cap A using a 35 mm dia shaft A Cap KM223740 UN 22OCT14 KM223741 UN 22OCT14 3 Screw threaded rod B into u j shaft adjust to 225 mm 8 86 in X and counterlock with hex nut A A Hex Nut B Threaded Rod X 225 mm 8 86 in KM1000872 UN 26MAY09 20 21 031519 PN 48 ...

Страница 49: ...ecure the u j shaft to the rear of the header drive using washer C and lock nut B 6 Put the other end of the u j shaft on the rotary harvesting unit gear box D A Header Drive B Lock Nut C Washer D Gear Box KM223742 UN 22OCT14 KM223743 UN 22OCT14 KM223744 UN 22OCT14 7 Make sure that sliding pin A is engaged and that the u j shaft is secured A Sliding Pin KM223737 UN 22OCT14 20 22 031519 PN 49 ...

Страница 50: ... bracket and install it on the header drive of the forage harvester A Shaft B Spring C Curved Spring Washer D Washer E Snap Ring KM223745 UN 22OCT14 KM223746 UN 22OCT14 9 Install u j shaft shield A and secure with curved spring washer B and lock nut C A U J Shaft Shield B Curved Spring Washer C Lock Nut KM223747 UN 22OCT14 20 23 031519 PN 50 ...

Страница 51: ...14 Replace CLAAS Tray with KEMPER Tray The curved CLAAS tray may impair material flow below the feed rolls This problem will be resolved by using the straight KEMPER tray A Installation Remove CLAAS tray slide in straight KEMPER tray A and attach it to support shaft B NOTE When harvesting grass remove the KEMPER tray A KEMPER tray B Support shaft KM1001105 UN 10FEB10 20 24 031519 PN 51 ...

Страница 52: ... Harvester Compatibility 345plus BIG X 480 BIG X 530 BIG X 580 BIG X 630 BIG X 500 360plus BIG X 480 BIG X 530 BIG X 580 BIG X 630 BIG X V8 BIG X 500 BIG X 650 BIG X 700 375plus BIG X 480 BIG X 530 BIG X 580 BIG X 630 BIG X V8 BIG X V12 BIG X 650 BIG X 700 BIG X 800 BIG X 850 BIG X 1000 BIG X 1100 390plus BIG X V8 BIG X V12 BIG X 650 BIG X 700 BIG X 800 BIG X 850 BIG X 1000 BIG X 1100 22 1 031519 ...

Страница 53: ... screw B This secures bracket C for front jackstands A Transport Strap B Screw C Bracket KM225016 UN 10DEC14 KM229725 UN 10DEC14 Attaching to KRONE Forage Harvesters Models BIG X 480 530 580 and 630 1 Take out screws A and remove quick coupler B CAUTION Take great care when removing the quick coupler The quick coupler is very heavy If necessary get someone to help you when removing the quick coupl...

Страница 54: ...36 lb ft A Console B M16x70 Screw C M16x35 Screws D Lock Washer KM277380 UN 21NOV16 KM277381 UN 21NOV16 3 Connect driveshaft A to the forage harvester NOTE One end of the driveshaft has been machined with shaped area C Connect the machined end of the driveshaft to the forage harvester IMPORTANT Make sure that the sliding pin B engages and that the driveshaft is secure A Driveshaft B Sliding Pin C ...

Страница 55: ...he right and left sides of the forage harvester are located below pipe B on the rotary harvesting unit 5 Make sure that the lower opening C in the rotary harvesting unit is in front of console D A Rollers on Oscillating Frame B Pipe C Opening D Console KM277384 UN 21NOV16 KM285505 UN 21NOV16 6 Keep softkey A pressed down to retract locking pins B A Softkey B Locking Pin KM285506 UN 21NOV16 KM28550...

Страница 56: ...g up and attach the rotary harvesting unit 8 Extend the locking pins C and latch the rotary harvesting unit A Rollers on Oscillating Frame B Pipe C Locking Pin KM277385 UN 21NOV16 KM285508 UN 21NOV16 9 Only when attaching for the first time Adjust lower plates A using slots B so that the locking pins C on the forage harvester can be latched A Plate B Slots C Locking Pin KM285509 UN 21NOV16 22 5 03...

Страница 57: ...y the shield has been removed from the rotary harvesting unit Never operate the rotary harvesting unit without the shield A Driveshaft B Sliding Pin KM285510 UN 21NOV16 11 Connect main wiring harness A for height control and row guidance options NOTE Hydraulic hoses B of the forage harvester are marked individually 12 As shown connect hydraulic hoses III and IV for the folding function of the rota...

Страница 58: ...ed 13 Replace connector A of the road safety system with the 24 volt connector provided 14 Replace bulbs B with the 24 volt bulbs provided A Connector B Bulbs KM285513 UN 21NOV16 KM285512 UN 21NOV16 15 If the rotary harvesting unit conceals headlights A when driving on public roads additional headlights must be attached to the railing These additional headlights are available from your KRONE deale...

Страница 59: ...00 and 1100 1 Unlatch lever A A Lever KM1002311 UN 14JUN12 2 Drive the forage harvester slowly to the rotary harvesting unit until pins A on the right and left sides of the rotary harvesting unit are above the upper receiver jaws B on the forage harvester Lift the feed roll housing up and attach the rotary harvesting unit A Pin B Receiver Jaws KM1002312 UN 21JUN12 KM1002313 UN 21JUN12 22 8 031519 ...

Страница 60: ...eceiver jaws C Only when attaching for the first time Adjust lower locking pins B using slots A so that the lever on the forage harvester can be latched A Slots B Locking Pin C Receiver Jaws KM1002314 UN 21JUN12 KM1002315 UN 21JUN12 4 Lock rotary harvesting unit by engaging lever A and secure with quick lock pin B A Lever B Quick Lock Pin KM1002316 UN 18JUN12 KM1002317 UN 18JUN12 22 9 031519 PN 60...

Страница 61: ...C up and lock them in the highest position A Front Jackstands B Mounting C Rear Jackstands KM1002318 UN 18JUN12 KM1002319 UN 18JUN12 7 Connect the driveshaft A on the rotary harvesting unit to the driveshaft B on the forage harvester IMPORTANT Make sure that the slide ring engages on both ends of the driveshaft A Driveshaft Rotary Harvesting Unit B Driveshaft Forage Harvester KM1002320 UN 19JUN12 ...

Страница 62: ...hts in the lateral protective brackets Connect the clearance and indicator light wiring harness to the socket provided on the forage harvester A Clearance and Indicator Lights KM1000973 UN 20AUG09 Switch Off Reverse when Idling To switch off Reverse when Idling the following parameters must be changed in the forage harvester software Parameter BIG X Header Range No Level Recommended setting Descri...

Страница 63: ...ing Frame B Linear Module KM1002247 UN 23MAR12 Attach the Rotary Harvesting Unit to FENDT Forage Harvesters 1 Use tensioning lever A to open the lock A Tensioning Lever KM1002248 UN 23MAR12 2 Drive the forage harvester slowly to the rotary harvesting unit until pins A on the right and left sides of the rotary harvesting unit are above the upper receiver jaws B on the tilt frame A Pin B Receiver Ja...

Страница 64: ...he lifting gear until pins B engage in the lower latches A at left and right 4 Stop the engine 5 Apply the park brake A Latches B Pin KM1002305 UN 12JUN12 6 Use tensioning lever A to close the lock A Tensioning Lever KM1002306 UN 12JUN12 7 Check that locking hooks A are seated correctly A Locking Hook KM1002251 UN 23MAR12 23 2 031519 PN 64 ...

Страница 65: ... of the rotary harvesting unit to the relevant hydraulic outlets of the forage harvester Connect wiring harness A to the electrical socket on the forage harvester A Wiring Harness KM1002307 UN 13JUN12 U j Shaft A U j Shaft B Header End C Forage Harvester Feeder End KM1002261 UN 29MAR12 Connect the U j Shaft 1 Press sliding pin A and slide the joint onto the splined shaft on the pickup until slidin...

Страница 66: ...e the guard over the joint until it engages KM1002263 UN 29MAR12 3 Press sliding pin A and slide the joint onto the splined shaft on the forage harvester until sliding pin A engages in the ring shaped groove A Sliding Pin KM1002253 UN 29MAR12 Change the Hydraulic System Move ball cock A to position for the relevant header KM1002264 UN 29MAR12 23 4 031519 PN 66 ...

Страница 67: ...ll cock positions 1 Position for Maize 2 Position for Grass KM1002265 UN 29MAR12 KM1002266 UN 29MAR12 Unlock the Oscillating Frame Remove locking pin A and insert it in hole B in the oscillating frame NOTE The oscillating frame is now unlocked A Locking Pin B Hole KM1002267 UN 29MAR12 23 5 031519 PN 67 ...

Страница 68: ...lectrical connector and hydraulic couplers A from the forage harvester and store them in provided bracket B 4 Pull off the drive shaft 5 At left and right lower jackstands C and lock them at a suitable height To do this pull out spring loaded pin D and let it re engage when the jackstand has reached the correct height NOTE Leave the rotary harvesting unit standing at a height that allows the unit ...

Страница 69: ...government regulations when driving the forage harvester on public roads Fold the outer sections for transport according to the local regulations IMPORTANT Risk of collision To avoid damage close the cab door of the forage harvester before folding the rotary harvesting unit Apply Decal Rotary Harvesting Units with Support Wheel On rotary harvesting units with a support wheel a decal bearing the sp...

Страница 70: ...eel KM285515 UN 21NOV16 A Comfort Support Wheel Rotary harvesting units equipped for installation of the comfort support wheel A may be driven on public roads only if the comfort support wheel is actually attached See supplementary Operator s Manual for support wheel 300F 30 2 031519 PN 70 ...

Страница 71: ...otary harvesting unit lateral protective brackets D will swing into transport position automatically 2 Fold out accident prevention device A and attach to outer dividers 3 Install curtains B on side sections and secure using rubber rings 4 The skid shoes blades and other edges are covered with curtains B Clearance and indicator lights Before driving on public roads connect the wiring harness of cl...

Страница 72: ...ads connect the wiring harness of clearance and indicator lights B to the socket provided on the forage harvester Ground clearance When driving on public roads the rotary harvesting unit must be raised so that the front of the accident prevention device C is approx 300 mm 1 ft above the ground KM1001119 UN 19FEB10 A Curtains B Clearance and Indicator Lights C Accident Prevention Device Installatio...

Страница 73: ...t prevention device A onto the outer dividers until it engages A Accident Prevention Device KM1002331 UN 29JUN12 4 Put curtains on the accident prevention device 5 Fix curtains using a rubber rope IMPORTANT Follow the correct sequence see illustration KM225013 UN 02DEC14 30 5 031519 PN 73 ...

Страница 74: ...LAAS Forage Harvesters Only CAUTION To prevent unintended movement of the rotary harvesting unit when driving on public roads always lock the tilt frame The rotary harvesting unit must be folded up transport position when driving on public roads In this position the rotary harvesting unit is protected from pivoting by two chains A With the harvesting unit in transport position regularly re tension...

Страница 75: ... be approached end on at right angles or at an oblique angle if so desired None of the stalks can escape the area covered by the rotating blades Although no stationary knife is used the fast rotating rotary blades K cut all the stalks within the unit s operating width The slowly rotating feeder house drums A pass the stalks along the intake bars B The stalk is seized by the row of teeth C as if by...

Страница 76: ...rive When changing forage wagon keep the rotary harvesting unit engaged This avoids unnecessary wear on the rotary harvesting unit drive Clear Blockages CAUTION Risk of serious injury Never attempt to clear blockages in the rotary harvesting unit by hand while the unit is running First shut off the forage harvester s engine and wait until all moving parts have come to a stop During harvesting most...

Страница 77: ...ter On CLAAS forage harvesters the length of cut transmission and the drive speed for the rotary harvesting unit are shifted independently The CLAAS forage harvester has two gears for the rotary harvesting unit drive For optimum operation of all lengths of cut the KEMPER rotary harvesting unit must be equipped with a two speed gear box option See forage harvester operator s manual for adjustments ...

Страница 78: ...r A position IV Lever C position V Rotary harvesting unit gear VI Gathering drum speed 4 mm 0 16 in 1 Slow Slow 1 42 5 5 mm 0 22 in 1 Fast Fast 1 51 7 mm 0 28 in 2 Slow Slow 2 53 9 mm 0 35 in 2 Fast Fast 1 51 14 mm 0 55 in 3 Slow Slow 2 53 17 mm 0 67 in 3 Fast Fast 2 64 Cutterhead with 20 Knives Types 492 and 496 KM1001219 UN 16JUN10 I Length of cut cutterhead with 2x10 knives II Lever B position ...

Страница 79: ...ormal to long length of cut standard KM1001220 UN 16JUN10 I Length of cut number of knives II Length of cut transmission forage harvester III Rotary harvesting unit drive IV Gathering drum speed 2x14 knives 2x7 knives Gear Gear rpm 5 1 mm 0 20 in 10 2 mm 0 40 in 1 51 6 0 mm 0 24 in 12 0 mm 0 47 in 1 51 6 9 mm 0 27 in 13 8 mm 0 54 in 1 51 7 7 mm 0 30 in 15 4 mm 0 60 in 1 51 8 6 mm 0 34 in 17 2 mm 0...

Страница 80: ...rvesting unit drive IV Gathering drum speed 2x14 knives 2x7 knives Gear Gear rpm 3 4 mm 0 13 in 6 8 mm 0 27 in 2 41 4 3 mm 0 17 in 8 6 mm 0 34 in 2 41 5 1 mm 0 20 in 10 2 mm 0 40 in 2 41 6 0 mm 0 24 in 12 0 mm 0 47 in 2 41 6 9 mm 0 27 in 13 8 mm 0 54 in 1 51 7 7 mm 0 30 in 15 4 mm 0 61 in 1 51 8 6 mm 0 34 in 17 2 mm 0 68 in 1 1 51 6 9 mm 0 27 in 13 8 mm 0 54 in 1 51 7 7 mm 0 30 in 15 4 mm 0 61 in ...

Страница 81: ...tary harvesting unit drive IV Gathering drum speed 2x12 knives 2x6 knives Gear Gear rpm 6 mm 0 24 in 12 mm 0 47 in 1 51 7 mm 0 28 in 14 mm 0 55 in 1 51 8 mm 0 31 in 16 mm 0 63 in 1 51 9 mm 0 35 in 18 mm 0 71 in 1 51 10 mm 0 39 in 20 mm 0 79 in 1 2 64 8 mm 0 31 in 16 mm 0 63 in 1 51 9 mm 0 35 in 18 mm 0 71 in 1 51 10 mm 0 39 in 20 mm 0 79 in 2 64 11 mm 0 43 in 22 mm 0 87 in 2 64 12 mm 0 47 in 24 mm...

Страница 82: ...vester III Rotary harvesting unit drive IV Gathering drum speed 2x12 knives 2x6 knives Gear Gear rpm 4 mm 0 16 in 8 mm 0 31 in 2 41 5 mm 0 20 in 10 mm 0 39 in 2 41 6 mm 0 24 in 12 mm 0 47 in 2 41 7 mm 0 28 in 14 mm 0 55 in 2 41 8 mm 0 31 in 16 mm 0 63 in 1 51 9 mm 0 35 in 18 mm 0 71 in 1 51 10 mm 0 39 in 20 mm 0 79 in 1 1 51 8 mm 0 31 in 16 mm 0 63 in 1 51 9 mm 0 35 in 18 mm 0 71 in 1 51 10 mm 0 3...

Страница 83: ...t drive IV Gathering drum speed 2x10 knives 2x5 knives Gear Gear rpm 7 3 mm 0 29 in 14 7 mm 0 58 in 1 51 8 5 mm 0 33 in 17 0 mm 0 67 in 1 51 9 7 mm 0 38 in 19 3 mm 0 76 in 1 51 10 8 mm 0 43 in 21 7 mm 0 85 in 1 51 12 mm 0 47 in 24 mm 0 94 in 1 2 64 10 mm 0 39 in 20 mm 0 79 in 1 51 11 2 mm 0 44 in 22 4 mm 0 88 in 1 51 12 4 mm 0 49 in 24 8 mm 0 98 in 2 64 13 6 mm 0 54 in 27 2 mm 1 07 in 2 64 14 8 mm...

Страница 84: ...47 in 24 0 mm 0 94 in 1 1 51 10 0 mm 0 39 in 20 0 mm 0 79 in 1 51 11 2 mm 0 44 in 22 4 mm 0 88 in 1 51 12 4 mm 0 49 in 24 8 mm 0 98 in 1 51 13 6 mm 0 53 in 27 2 mm 1 07 in 2 1 51 Length of Cut and Drum Speeds with CLAAS Forage Harvester 930 980 Types 494 497 and 498 Preselect length of cut on forage harvester The coarse setting for length of cut is preselected using switch A on the forage harveste...

Страница 85: ...0 26 in 13 4 mm 0 52 in 2 64 7 3 mm 0 29 in 14 6 mm 0 57 in 2 64 8 mm 0 31 in 16 mm 0 63 in 2 64 8 7 mm 0 34 in 17 4 mm 0 68 in 2 64 9 3 mm 0 37 in 18 6 mm 0 73 in 2 64 Cutterhead with 36 Knives Types 494 497 and 498 Two speed gear box II for short length of cut option KM1002335 UN 29JUN12 I Length of cut number of knives II Rotary harvesting unit drive III Gathering drum speed 2x18 knives 2x9 kni...

Страница 86: ...74 9 3 mm 0 37 in 18 6 mm 0 73 in 2 74 10 0 mm 0 39 in 20 mm 0 79 in 2 74 10 7 mm 0 42 in 21 4 mm 0 84 in 2 74 11 3 mm 0 44 in 22 6 mm 0 88 in 2 74 12 0 mm 0 47 in 24 mm 0 94 in 2 74 Cutterhead with 24 Knives Types 494 497 and 498 Two speed gear box II for normal length of cut standard KM1002335 UN 29JUN12 I Length of cut number of knives II Rotary harvesting unit drive III Gathering drum speed 2x...

Страница 87: ...2 41 7 mm 0 28 in 14 mm 0 55 in 2 41 8 mm 0 31 in 16 mm 0 62 in 1 51 9 mm 0 35 in 18 mm 0 71 in 1 51 10 mm 0 39 in 20 mm 0 79 in 1 51 11 mm 0 43 in 22 mm 0 87 in 1 51 Adjusting Gear Selection with Multi Speed Drive for CLAAS Forage Harvesters The multi speed drive for CLAAS forage harvesters has 4 speeds The first 2 speeds are selected by turning nut B on the outside of the drive The entire multi ...

Страница 88: ... j shaft A from drive 2 Loosen hex socket screws B A U J Shaft B Hex Socket Screws KM217988 UN 15SEP14 KM219180 UN 15SEP14 3 Rotate drive C through 180 NOTE The drive can be rotated without taking it off 4 Tighten hex socket screws D to specification Specification Drive Hex Socket Screws Torque 95 N m 70 lb ft 5 Re install u j shaft E and shield F C Drive D Hex Socket Screws E U J Shaft F Shield K...

Страница 89: ... are fitted with a variable header drive can change the speed within the cutting length settings In order to avoid very high drum speed you cannot use the 4th gear of the multi speed transmission NOTE When the 3rd gear is operated with maximum variable speed this corresponds with the 4th gear Calibrate Steering Assistance Rotary Harvesting Units for CLAAS Forage Harvesters CLAAS forage harvesters ...

Страница 90: ... until the gathering drums and rotary cutters have reached their operating speed IMPORTANT In most cases it is best to approach the crop at right angles to the direction it is lying in This usually results in the most even flow of crop IMPORTANT Observe the flow of crop at all times 4 Drive into the crop at a relatively high speed in order to achieve a flow of crop quickly KM1000981 UN 25AUG09 Har...

Страница 91: ...on each side of the rotary harvesting unit NOTE The outer guides C can remain in the machine NOTE Illustration shows the 12 row rotary harvesting unit 390plus A Cross feed drum scrapers B Guides Inner C Guides Outer KM318961 UN 21JUL17 Hydraulic System The hydraulic pressure must not exceed 21000 kPa 210 bar 3046 psi KM1000850 UN 03APR09 35 17 031519 PN 91 ...

Страница 92: ...ion on rotary harvesting unit 1 assembly instructions Automatic Height Control Kit The automatic height control system consists of two sensors at both outer dividers that are touching the ground following the ground contours and keep the rotary harvesting unit parallel to the ground The electric impulses of the sensors are converted into hydraulic oil quantity by the SPFH main control unit See for...

Страница 93: ...tioned See Service section Stalks are pushed to the front before they are cut long uneven stubble Leaves accumulated at the small dividers Clean the dividers One of the cleaners has broken Replace both cleaners Rotating blades are dull Replace the blades Transmission overheating Excess or lack of oil in the transmission Check transmission oil level Gathering or feed drums have stopped rotating rot...

Страница 94: ...steering UCC box defective Check and replace UCC box if necessary Electrical short in wiring harness Check wiring harness Steering assistance does not respond rotary harvesting units for CLAAS forage harvesters Stering assistance not calibrated Calibrate steering assistance Steering assistance steers in opposite direction rotary harvesting units for CLAAS forage harvesters Incorrect voltage readin...

Страница 95: ...hether the grease passage is blocked Perform lubrication and maintenance work mentioned in this section before and after every harvesting season as well Grease Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval AVIA AVIALITH 2 EP grease is recommended Other greases may be used if they meet the following specification NLGI Service Classif...

Страница 96: ...water The coolant concentrate must be of a quality that protects the cast iron in the cooling system from cavitation corrosion A 50 mixture of ethylene coolant in water provides freeze protection to 37 C 34 F If protection at lower temperatures is required consult your KEMPER dealer for recommendations Water quality is important to the performance of the cooling system Distilled deionized or demin...

Страница 97: ...ecifications and performance requirements Mixing different oils can interfere with the proper functioning of these additives and degrade lubricant performance Consult your KEMPER dealer to obtain information and recommendations Lubricant Storage Your equipment can operate at top efficiency only when clean lubricants are used Use clean containers to handle all lubricants Store lubricants and contai...

Страница 98: ...ar Angle Drive 1 0 L 0 26 US gal 3 Spur Gear Angle Drive of Cross Feed Drums 0 85 L 0 22 US gal Rotary harvesting unit transmissions NOTE Eight spur gear angle drives 4 for cross feed drums are used on 390plus six on 375plus four on 360plus and two on 345plus rotary harvesting unit Check oil level Raise rotary harvesting unit slightly so that it is horizontal and check oil level in transmissions a...

Страница 99: ...e drives 1 for gathering drums are used on 390plus ten on 375plus eight on 360plus and six on 345plus rotary harvesting unit IMPORTANT Make sure that breathers C are always installed as shown in the illustration Additionally on 390plus only pay attention that the two outer breathers C are installed on the oblique side of the gearbox This will prevent oil from escaping when folding the rotary harve...

Страница 100: ...ing unit by 8 NOTE For measuring the angle position a goniometer at the flange face E of the square pipe Raise the rotary harvesting unit until an angle of 82 to the vertical is obtained Check oil level in gathering drum transmissions 1 Oil level is correct when it reaches the bottom edge of oil level plug D 1 Gathering Drum Transmissions E Flange Face KM1001202 UN 10MAY10 50 6 031519 PN 100 ...

Страница 101: ...3 U S gal KM1002338 UN 05JUL12 Manual Shift Transmission KM219184 UN 15SEP14 Bevel Gear Drive for Quick Coupler Option KM225014 UN 08DEC14 4 Speed Multi Speed Gearbox Option Rotary harvesting units for KRONE forage harvesters Rotary harvesting units up to serial no 131199 Bevel gear drive A is filled with HD 85 W 140 Oil 0 9 L 0 24 U S gal Rotary harvesting units starting with serial no 131200 The...

Страница 102: ... gal KM1002339 UN 14AUG12 Changing Oil IMPORTANT Oil in the drives must be changed after the first 100 hours of operation and then every 500 hours Drain the oil while it is hot i e after operation Remove filler plug B and drain plug A drain oil into a suitable container Clean drain plug A before re installing Add the correct quantity of oil IMPORTANT Do not overfill as this will result in overheat...

Страница 103: ...ting Frame Lubricate with grease ZX1040577 UN 12APR07 Every 50 Hours Axle Pins and Hinges 390plus Only Lubricate with grease KM1000986 UN 27AUG09 Every 50 Hours Clutch Claws Clean all the clutch claws see arrows Lubricate with grease Apply also a layer of grease to the grooved surface of the clutch claws using a brush KM1000988 UN 27AUG09 50 9 031519 PN 103 ...

Страница 104: ... 1 1 KM00321 000019E 19 05JUL12 1 1 Every 50 Hours Hinges of Outer Sections 390plus Lubricate with grease KM1000989 UN 27AUG09 Every 50 Hours Hinges of Outer Sections 360plus 375plus and 345plus Lubricate with grease ZX013901 UN 26NOV97 50 10 031519 PN 104 ...

Страница 105: ... 1 Every 50 Hours Hydraulic Cylinder Axle Pins 390plus Only Lubricate with grease NOTE Fold the rotary harvesting unit to gain access to the grease fittings KM1000991 UN 28AUG09 Every 50 Hours Upper Rolls of Oscillating Frame Lubricate with grease KM1000992 UN 28AUG09 50 11 031519 PN 105 ...

Страница 106: ...eneral check of the friction clutches in the main drive and do a check on the gatherer drums In the Service section see Relieving Pressure at the Slip Clutches on the Main Drive Run the rotary harvesting unit for a few minutes Then check all the bearings If overheating or excessive play is found replace the relevant bearings before operating the rotary harvesting unit Daily Maintenance Or More Oft...

Страница 107: ... coolant leakage In case of escaping fluid the friction clutch must be removed and repaired Contact your KEMPER dealer After Each Harvesting Season KM1000993 UN 28AUG09 390plus Rotary Harvesting Unit Clean the rotary harvesting unit Change the gear oil in all drives See General View of Drives and Oil Levels Lubricate all grease fittings Check the entire rotary harvesting unit for defective or worn...

Страница 108: ...00 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 Torque values listed are for general use only based on the strength of the bolt or screw DO NOT use these values if a different torque value or tightening procedure is given for a specific application For stainless steel fasteners or for nuts on U bolts see the tighten...

Страница 109: ...NT The following steps must be carried out before operating the rotary harvesting unit for the first time and prior to every season 1 Remove screws B and cover A KM1000995 UN 25JUL17 2 Tighten screws C This will reduce pressure on the clutch disks 3 Rotate the slip clutch by hand IMPORTANT If it is not possible to rotate the slip clutch by hand it is necessary to disassemble and clean it for prope...

Страница 110: ... of Slip Clutch 1 Remove cover A First take out screws B A Cover B Screws KM1001004 UN 25JUL17 2 Open the snap rings and push them back on the splined shaft KM1001005 UN 01SEP09 3 Push the splined shaft in one slip clutch in such a way that it is completely removed from the other slip clutch KM1001006 UN 01SEP09 55 3 031519 PN 110 ...

Страница 111: ...the splined shaft with a suitable tool against slipping KM1001009 UN 01SEP09 5 Move the slip clutch onto the splined shaft as shown Remove the slip clutch with splined shaft KM1001007 UN 01SEP09 6 Remove the second slip clutch NOTE Assemble slip clutches in reverse order KM1001008 UN 01SEP09 55 4 031519 PN 111 ...

Страница 112: ...heir threads 9 Reinstall slip clutch on rotary harvesting unit Torque setting IMPORTANT The specified torque of 1150 N m 848 2 lb ft for model 390plus and 900 N m 657 lb ft for all other models must not be exceeded The torque is set by positioning profile F of locking collar I towards the outside Depending on the rotary harvesting unit model the lugs of locking collar I must be engaged in inner H ...

Страница 113: ...lades must be installed with their tips pointing in the direction of cut F 1 There are different blades In all 4 blades are installed on each rotating blade 2 yellow blades A and 2 black blades B 2 The blades are installed in the following order 1 yellow 1 black 1 yellow and 1 black blade IMPORTANT Install blades with the coated side uppermost 3 Remember to install cleaner C or E as shown in the i...

Страница 114: ...37 62 lb ft A Screws M8 B Screws M10 C Reinforcement Plate KM1001201 UN 07OCT14 Adjusting Dividers In order to prevent plugging and crop losses the dividers A have to be properly adjusted Always keep distance X between 1 and 7 mm 0 04 and 0 27 in The specified distance X can be adjusted by means of slot holes see arrows Specification Dividers and drums Distance from each other 1 to 7 mm 0 04 to 0 ...

Страница 115: ...rapers might touch the drums slightly Scraper A can be adjusted by means of slot holes B A Scraper B Slot hole KM1001000 UN 01SEP09 KM1001003 UN 01SEP09 Checking Cleaners Check condition of the cleaners A frequently replace if necessary Damaged or wrongly adjusted cleaners unnecessarily burden the drive and may cause malfunction of the rotary harvesting unit A Cleaners KM1001001 UN 25JUL17 KM10010...

Страница 116: ...ecification Cleaners A and Guide Plate B Distance from Each Other 0 5 mm 0 02 in IMPORTANT Two cleaners must be adjusted on each feeder house drum KM285516 UN 21NOV16 A Cleaner B Guide Plate Check Steering Sensor Voltage Readings Rotary Harvesting Units for CLAAS forage harvesters KM210174 UN 31MAR14 A Feeler The following voltage values must be reached when the feeler A is deflected With feeler A...

Страница 117: ...sing high pressure steam cleaners keep a minimum distance X of 250 mm 9 84 in Refer to specifications for the maximum temperature and maximum pressure Specification High pressure steam cleaner Max temperature 50 C 122 F High pressure steam cleaner Max pressure 8000 kPa 80 bar 1160 psi KM1000798 UN 09MAR09 X 250 mm 9 84 in 55 10 031519 PN 117 ...

Страница 118: ...s indicated Check the rotary harvesting unit for damaged or worn parts and replace them as necessary For more detailed checks see your KEMPER dealer Touch up the paintwork if required and clean the decals KM1000902 UN 12JUN09 Removing Harvesting Unit from Storage If necessary give the harvesting unit a thorough clean Lubricate the harvesting unit See Lubrication and Maintenance Section Tighten all...

Страница 119: ... oil bath gear box with safety clutch Harvesting system Cutting system with high speed rotating blades Crop conveyor six slowly rotating gathering drums two cross feed drums and two oblique feed drums Weight with basic equipment approx 2025 kg 4464 lb Width Transport width 3 00 m 9 ft 10 in a Working width 4 50 m 14 ft 9 2 in a Overall width 4 50 m 14 ft 9 2 in a Height 1 40 m 4 ft 7 1 in a Length...

Страница 120: ...to case 390plus Rotary Harvesting Unit Drive system oil bath gear box with safety clutch Harvesting system Cutting system with high speed rotating blades Crop conveyor twelve slowly rotating gathering drums eight cross feed drums and two oblique feed drums Weight approx 4100 kg 9039 lb Width Transport width 3 30 m 10 ft 9 9 in a Working width 9 00 m 29 ft 6 3 in a Overall width 9 14 m 29 ft 11 8 i...

Страница 121: ...Directive Agricultural Machinery Safety Part 1 DIN EN ISO 4254 1 Self certification Agricultural Machinery Safety Part 7 DIN EN ISO 4254 7 Self certification Safety of machinery DIN EN ISO 12100 Self certification Universal jointed shafts and their protection devices DIN EN 12965 Self certification Name and address of the person in the European Community authorized to compile the technical constru...

Страница 122: ...uct Identification Number D Weight E Year of Construction F Model Year KM1001134 UN 24FEB10 Serial Number When ordering parts always quote the rotary harvesting unit serial number The serial number is on a plate located on the right side of the frame Record serial number in the space provided opposite KM1001229 UN 25JUL17 70 1 031519 PN 122 ...

Страница 123: ...ate steering assistance 35 15 Changing Oil 50 8 Check Oil Level 50 4 50 6 CLAAS forage harvester preparing Compatibility chart 20 1 CLAAS tray 20 24 Cleaners 55 8 Cleaning Rotary Harvesting Unit 55 10 Coolant Main drive friction clutch 50 2 50 12 D Detaching the Rotary Harvesting Unit 25 1 Page Dividers Adjustments 55 7 Driving on roads 30 1 Driving with rotary harvesting unit attached 35 2 E End ...

Страница 124: ...orage harvester 35 2 Whole crop silage 35 16 Option Automatic height control 40 1 Oscillating frame unlocking 23 5 Page P Preparing the forage harvester Ballasting 20 7 Principle of Operation 35 1 R Reversing 35 2 Rotary harvesting unit attach Adjusting channel width 20 7 Attaching to CLAAS forage harvesters Feed plates install 20 8 Rotary harvesting unit with oscillating frame 20 12 Rotary harves...

Страница 125: ...raffic regulations 30 1 Transmission oil 50 2 Transmission Oil Level 50 4 50 6 Transport Accident Prevention 30 3 30 4 Tilt Frame Lock 30 6 Troubleshooting 45 1 Page V Variable header drive 20 2 W Whole crop silage 35 16 Index 3 031519 PN 3 ...

Страница 126: ...Index Index 4 031519 PN 4 ...

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