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24  electrical installation  

Kelvinator solar hot water systems

Electrical installation 

If the solar hot water system is electric boosted, the storage 
tank will have a heating element installed inside the tank. The 
element is required to be installed with a 240 volt alternating 
current continuous or off peak power supply. This heating 
element is designed to be installed on extended off peak 
which is available up to 18 hours of the day compared to the 
standard off peak available only 8 hours. If the customer has 
only standard off peak available, they should be advised to 
call their electrical supplier and get it changed to extended 
off peak. If the heater is connected to standard off peak and 
not extended off peak power supply against manufacturers 
recommendation, complaints from customers about 
insufficient hot water being available will be considered an 
installation fault and hence not covered under warranty. The 
supply cable must be capable of handling the current draw of 
the 3.6kW element and be protected by a suitably rated and 
labelled circuit breaker. Where the cables are run externally, 
they are to be installed in a conduit in order to provide 
mechanical protection. The recommended size of the conduit 
is 20mm and an entry has been provided for a 20mm conduit 
adapter on the terminal box of the storage tank. If fixing the 
conduit to the storage tank with saddles be sure to use screws 
no longer than 13mm in length and if pre drilling of holes is 
required, be very careful not to penetrate too far into the 
storage tank.
For safety reasons it is recommended that the wiring of the 
storage tank be completed first before the cable is wired to 
the switchboard. If you are replacing an existing electric hot 
water system and re-using the existing cable, ensure that the 
power supply to this cable is isolated or disconnected at the 
switchboard. 
The 20mm conduit adapter is to be inserted into the 20mm 
cut-out provided and the locking ring screwed down to hold 
the conduit firmly in place. The earth wire is to be wired to the 
earthing terminal on the bottom left hand side of the terminal 
block. The active wire is to be wired to terminal “A1” and the 
neutral wire to terminal “N” of the wiring terminal block.

be very careful 

not to penetrate 

too far into the 

storage tank

earth terminal

earth

neutral terminal

wiring terminal block

element

thermostat

active terminal

conduit adaptor goes 

in here and locking 

ring holds it

Electrical testing of the solar hot water system

Once the hot water system has been wired correctly and 
the storage tank filled with water, the following mandatory 
tests are required to be completed as per the AS/NZS 3000 
Australian Standards:
a)  Continuity of the earthing system
b)  Insulation resistance
c)  Polarity 
d)  Correct circuit connections
e)  Verification of impedance required for automatic 

disconnection of supply

Note: The solar controller and gas continuous flow 
water heater (if installed) are required to be electrically 
disconnected during the insulation resistance testing to 
prevent damage to their electronics.

Refer to the AS/NZS 3000 Australian Standard for specific 
details on how to perform these tests and the acceptable 
readings that must be obtained. If the electrical installation 
fails a test, that test and any preceding tests that may have 
been influenced by the fault indicated shall be repeated after 
the fault has been rectified.
 

Содержание KCT45036A

Страница 1: ...Solar Hot Water Systems Installation Manual...

Страница 2: ...d please contact your local authorities for the correct method of disposal warning Contact an authorised installer for installation of this hot water system Contact an authorised service technician fo...

Страница 3: ...insulation may be required to comply with the requirements of AS NZS 3500 4 Plastic pipe MUST NOT be used as it will not withstand the temperature and pressure of the water generated by the solar col...

Страница 4: ...copper fin with TiNOx selective coating Glazing 4mm low iron tempered patterned glass Insulation material 40mm glass wool Collector Evacuated tube KCPE12A Number of evacuated tubes per collector panel...

Страница 5: ...pump type UP15 14B Circulation pump power 25W Rated voltage of circulation pump AC 220 240V Frequency 50Hz Model number KCT27000A KCT27036A KCT34000A KCT34036A KCT45036A Diameter mm 648 648 730 Height...

Страница 6: ...the National Plumbing Standard AS NZS 3500 4 and local authority requirements Ensure the roof structure is suitable to carry the full weight of the solar collectors Each flat panel solar collector and...

Страница 7: ...implement a water pre treatment process to bring the water quality to within acceptable limits to support the installation The saturation index SI is a measure of the corrosive or scaling properties...

Страница 8: ...mm for three solar collectors If the roof material is uneven where the collectors are to be installed then it may be necessary to add an additional 10 mm to the above distances for each collector Spac...

Страница 9: ...16 1 evacuated tube collector 17 1 connector evacuated tube collector 18 2 connector sleeve support evacuated tube collector 19 2 connector to 1 2 male for evacuated tube collector Supplied in kit KK...

Страница 10: ...one for the bottom and are supplied in the mounting kit s solarcollectors collector manifold pipes compression union Slide the fittings onto one side of the collector manifold pipe to be joined and t...

Страница 11: ...Ensure the vent valve is installed so that its vent is pointing directly upwards perpendicular to the ground not the roof ventvalve 1 2 femaleto copperunion sensorpocket 1 2 maleto collectorunion 1 2...

Страница 12: ...ulations including AS3500 plumbing and drainage requirements and AS3000 electrical wiring standards Bottom rail connection viewed from above 10 15mm fromhorizontal bottomrail assembly 1 5m reliefvalve...

Страница 13: ...e with all local regulations including AS5601 gas installation requirements AS3500 plumbing and drainage requirements and AS3000 electrical wiring standards Bottom rail connection viewed from above 10...

Страница 14: ...to the manifold pipes of each collector Slide the fittings onto one side of the manifold pipe to be joined and then push both collectors together The collector manifold pipes shall be inserted as far...

Страница 15: ...top brackets to the roof strut by either using an existing roofing screw or adding a new one Fix the top brackets to each side of the collector array with the supplied self tapping screws If installin...

Страница 16: ...ealing the copper olive to the collector manifold pipes collector 1 2 male compression union Open the fittings kit KKSSURA and check that all components have been supplied see components list Since th...

Страница 17: ...Bottom rail connection viewed from above 10 15mm fromhorizontal bottomrail assembly 1 5m reliefvalve uncontrolled hotwater outlet kitchen laundry tempered 50 C hot wateroutlet bathrooms tempering valv...

Страница 18: ...umbing and drainage requirements and AS3000 electrical wiring standards Bottom rail connection viewed from above 10 15mm fromhorizontal bottomrail assembly reliefvalve uncontrolled hotwateroutlet kitc...

Страница 19: ...m mounting surface to spread its load The storage tank shall be checked with a spirit level to ensure it is level for a number of reasons to ensure the correct positioning of the anode inside the tank...

Страница 20: ...t water system under local plumbing requirements If the hot water system is installed in a bad water quality area where regular flushing is required due to sediment build up a drain cock or valve is a...

Страница 21: ...e g bathroom or ensuite fixtures The water supplying these fixtures shall not exceed 50 C as required by AS 3500 4 heat trap uncontrolled hot water outlet kitchen laundry tempered hot water outlet 50...

Страница 22: ...sensors should not be run alongside power supply cables as this may induce a false signal into the sensor cable Installing the collector array temperature sensor The collector sensor cable is provide...

Страница 23: ...ng rules the local electrical authority regulations and any other applicable standards The pipe work storage tank and collectors are to be properly connected to the earthing system of the premises in...

Страница 24: ...f the storage tank be completed first before the cable is wired to the switchboard If you are replacing an existing electric hot water system and re using the existing cable ensure that the power supp...

Страница 25: ...ing the hot water system with water and checking for leaks At this stage the power to the tank element and pump station should be isolated off Fully open the cold water isolation valve located on the...

Страница 26: ...that the temperature sensors are installed correctly connected to the solar controller and that the cables have not been damaged If the red LED is emitting continuous flashes this indicates that wate...

Страница 27: ...e the isolation valve on the inlet piping Drain the water out of the system by activating the relief valve Remove the flow sensor from the circuit and re connect the collector array piping leaving the...

Страница 28: ...with a thermometer if the water temperature in the bathroom is over 50 C if so the tempering valve may have an incorrect setting or be malfunctioning Please call a service technician Water is dischar...

Страница 29: ...Kelvinator solar hot water systems notes 29 Notes...

Страница 30: ...30 notes Kelvinator solar hot water systems Notes...

Страница 31: ...sported at the owner s cost and risk while in transit to and from Electrolux or its ASC 6 Proof of purchase is required before you can make a claim under this warranty 7 You may not make a claim under...

Страница 32: ...er information about Kelvinator appliances please visit your retailer phone or email our Customer Care team or visit our website telephone 1300 363 640 fax 1800 350 067 email customercare electrolux c...

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