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Kamco Descaling Pump Manual

C20 | C40 | C90 | C210

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Kamco Descaling Pump Manual

April 2022 edition

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P a g e

Summary of Contents for C20

Page 1: ...Kamco Descaling Pump Manual C20 C40 C90 C210 ______________________________________________________________________________ Kamco Descaling Pump Manual April 2022 edition 1 P a g e...

Page 2: ...in heating and cooling circuits This manual contains detailed guidelines for the safe use of the Scalebreaker range of equipment How to connect the pump onto the equipment to be descaled creating a ci...

Page 3: ...aker 15 Summary of Descaling Chemicals 16 pH Paper 17 Electronic pH Meter 18 Section D Use of the Descaling Equipment Page Scalebreaker Controls 19 Hose Connections to the Scalebreaker Pump 19 Descali...

Page 4: ...ter break down into insoluble crystals which deposit out as scale These deposits not only restrict water flow but also act as a very effective insulant severely reducing heat transfer and hence effici...

Page 5: ...tally enclosed fan cooled type to IP54 and IP55 protection rating continuously rated Pumps are available with 230v 50Hz 110v 50Hz or 120v 60Hz motors with illuminated membrane covered switches 240v 60...

Page 6: ...ting Continuous Temperature range 0 C to 50 C Dimensions W 260mm D 460mm H 540mm Weight empty without hoses 8kg Tank capacity to filler cap 20l Product code for 230v model CDP020 A 5amp fuse should be...

Page 7: ...rotection IP55 Motor rating Continuous Temperature range 0 C to 50 C Dimensions W 390mm D 440mm H 690mm Weight empty without hoses 17kg Tank capacity to filler cap 39l Wheels 75mm diameter wheels inse...

Page 8: ...50 C Dimensions W 390mm D 440mm H 690mm Weight empty without hoses 17kg Tank capacity to filler cap 39l Features Fresh water inlet and dirty water dumping facility Wheels 75mm diameter wheels inset in...

Page 9: ...ree of protection IP55 Motor rating Continuous Temperature range 0 C to 50 C Dimensions W 390mm D 590mm H 890mm Weight empty without hoses 23kg Tank capacity to filler cap 57l Wheels 200mm diameter wh...

Page 10: ...to 50 C Dimensions W 390mm D 590mm H 890mm Weight empty without hoses 23kg Tank capacity to filler cap 57l Features Fresh water inlet and dirty water dumping facility Wheels 200mm diameter wheels Pro...

Page 11: ...530mm D 670mm H 890mm Weight empty without hoses 28kg Tank capacity to filler cap 125l Features Fresh water inlet and dirty water dumping facility Wheels 200mm diameter wheels A 5amp fuse should be fi...

Page 12: ...her in crystalline or liquid form Crystals should be dissolved in water prior to adding to the Scalebreaker tank Relative strengths of chemicals in ascending order Scalebreaker CG crystals Scalebreake...

Page 13: ...s Colour strength indicator and inhibited Safe to use on Steel stainless steel cast iron copper brass aluminium and most plastics Safe to use on Steel stainless steel cast iron copper brass aluminium...

Page 14: ...in water Equates to approximately 1 part HD to 7 parts water Appearance Pink red liquid Appearance Pink red liquid Odour Slightly sweet Odour Pungent Features Colour strength indicator and inhibited W...

Page 15: ...disposal Applications A concentrated liquid additive to prevent excessive foaming when descaling can also be used to suppress existing foam Usage rate 1 5 in water Usage rate ca 10ml per 50l of desca...

Page 16: ...werful chemical use with caution Descaling heat exchangers boilers or water heaters Not for use in heating systems NOT suitable for use with aluminium galvanised or stainless steel In liquid form read...

Page 17: ...nd its ability to descale Monitor progress taking regular readings which will indicate if the process is complete or if additional chemicals are required This is explained further within Use of the De...

Page 18: ...table clean beaker vessel to a depth of approx 5cm 2 Remove protective cap from the pH meter 3 Turn the pH1 meter on by depressing the ON OFF button located on the front of the meter 4 Immerse the pH...

Page 19: ...lockwise or anti clockwise around the system The direction the lever is pointing is the direction of flow Water Inlet tap models with fresh water flush facility Allows the introduction of fresh water...

Page 20: ...nk cap should remain loose and not be screwed on by more than a quarter turn to allow for the passage and elimination of the gas evolved during descaling 8 Check that the foam level does not exceed th...

Page 21: ...r this purpose For units with flushing facility To dump the solution the valve on the return side of the unit should be rotated 180 so that the handle is pointing upwards The waste solution is now dir...

Page 22: ...ly Scalebreaker FX can be safely used with O ring and seal materials such as butyl and nitrile rubbers EPDM and Viton These are used in cooling circuits of mould tools and water cooled rollers Scalebr...

Page 23: ...end of the right hand hose 4 Hold the left hand hose and proceed as for point 8 below FWF models 5 Position the left hand valve to Circulate and the right hand valve to Dump 6 Attach one supply retur...

Page 24: ...escaling Pump Manual C20 C40 C90 C210 ______________________________________________________________________________ Kamco Descaling Pump Manual April 2022 edition 24 P a g e TROUBLE SHOOTING PROBLEM...

Page 25: ...________________________________________________________________________ Kamco Descaling Pump Manual April 2022 edition 25 P a g e SCALEBREAKER C20 EXPLODED VIEW AND SPARES DIAGRAM Refer to the follow...

Page 26: ...______________________________________________________________ Kamco Descaling Pump Manual April 2022 edition 26 P a g e SCALEBREAKER C40 C90 STANDARD MODEL EXPLODED VIEW AND SPARES DIAGRAM Refer to t...

Page 27: ...____________________________________________________________ Kamco Descaling Pump Manual April 2022 edition 27 P a g e SCALEBREAKER C40 C90 WITH FLUSH FACILITY EXPLODED VIEW AND SPARES DIAGRAM Refer t...

Page 28: ...________________________________________________________________ Kamco Descaling Pump Manual April 2022 edition 28 P a g e SCALEBREAKER C210 STANDARD MODEL EXPLODED VIEW AND SPARES DIAGRAM Refer to th...

Page 29: ..._____________________________________________________________ Kamco Descaling Pump Manual April 2022 edition 29 P a g e SCALEBREAKER C210 WITH FLUSH FACILITY EXPLODED VIEW AND SPARES DIAGRAM Refer to...

Page 30: ...0 ______________________________________________________________________________ Kamco Descaling Pump Manual April 2022 edition 30 P a g e EXPLODED VIEW OF HOSE ASSEMBLIES Refer to the following pages...

Page 31: ...cover 21 C40 C90 H04012KA C40 C90 fan cover 22 C20 H01502E C20 motor fan 22 C40 C90 H04012KB C40 C90 motor fan 23 C20 H01502B C20 motor bearings 23 C40 C90 H03002B C40 C90 motor bearings 24 C20 H0300...

Page 32: ...018KAA Flow reverser handle 57 All H04018KBB Flow reverser paddle 58 All H04018KCC Flow reverser body 59 All H04018KDD Flow reverser top plate 60 All H04018KE O ring for reverser top plate 61 All H030...

Page 33: ...110v exc fan cover 221 C210 H04012KA Fan cover 222 C210 H04012KB Motor fan 223 C210 H03002B Motor bearings 224 C210 H03002F Motor switch box 225 C210 H03002D22 CF210 capacitor 230v 225 C210 H03002D11...

Page 34: ...dy 259 C210 H04018KD Flow reverser top plate 260 C210 H04018KE O ring for reverser top plate 261 C210 H03007 O ring for flow reverser paddle 262 C210 H04018KH M6 x 50mm socket cap head screw 263 C210...

Page 35: ...BSP male x 16mm PP hose adapter 106 C90 H090F04 3 4 BSP male x 20mm PP hose adapter 109 C20 H01515 1 2 BSP x 16mm PP hose adapter with plug 290 C210 HH022X30 Clear hose 22mm ID per metre state length...

Page 36: ...on etc HELP LINE Contact our help line on 01727 875020 Monday to Friday 8 30am to 4 30pm Location Curo Park Frogmore is located 1 mile south of the Park Street roundabout on the A5183 from St Albans t...

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