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Commissioning

Before commissioning the solar hot water system, please 
confirm the following: 
•  Collector(s) have been installed correctly 

         

•  Collector(s) have been covered 

 

•  Collector array has been adequately fixed to the roof 

 

•  Storage tank has been installed correctly 

 

•  Storage tank and collector array connections have  

 

 

been completed

•  The solar controller has been installed correctly 
•  Inlet piping and valves have been installed correctly 
•  Relief valve(s) have been installed and piped correctly    
•  Tempering valve has been installed correctly   

 

•  Piping between the storage tank and the collectors  
 

has been installed correctly

•  Gas continuous flow water heater has been installed  

correctly (gas boosted only) 

•  Sufficient insulation has been installed on all hot  

 

water piping

•  The electrical supply is isolated to the hot  

 

water system

•  Electrical wiring has been completed and installed  

correctly

•  Electrical testing has been completed and  

 

satisfactory results obtained

•  Temperature sensors have been installed and  

 

connected to the solar controller

The following steps are to be followed after the installation 
of the solar hot water system to ensure its safety and 
performance. If the hot water system cannot be setup to 
perform correctly as specified in this manual, please call the 
service centre for further instructions (number located in the 
warranty section of this manual).

Filling the hot water system with water and checking  
for leaks

At this stage, the power to the tank element and pump 
station should be isolated (off). Fully open the cold water 
isolation valve located on the inlet to the storage tank to 
allow the system to begin filling with water. 

 

Activate the temperature and pressure relief valve on the 
storage tank in order to allow air to bleed out of the tank. 

outlet

relief valve
activation 

lever

drainage 

pipe

Once water begins flowing from the relief valve piping de-
activate the lever on the temperature and pressure relief 
valve. The automatic air vent valve installed on the collector 
array will allow air to bleed out of the solar hot water system. 
Loosen the cap on the air vent valve to enable the air venting 
function, then leave the cap loose after installation to allow 
continued automatic air and steam venting as required. It 
should not be necessary to manually bleed air from the top 
of the collector (although it may take up to a few hours to 
release all the air, depending on the installation). Check for 
any water leaks on the storage tank, collector array and pipe 
work connections, tightening or sealing as appropriate to 
confirm the system is water tight. 
In order to bleed air out of the hot water pipes into the 
premises, open the nearest hot water tap or fixture to the  
hot water system. 
 

 

 

 

 

 

 

 

 

 

 

 

Once water has begun flowing freely from the hot water tap 
or fixture, indicating that all air has been expelled from the 
hot water pipes, close the hot water tap or fixture.

Kelvinator solar hot water systems

  commissioning   25

Содержание KCT45036A

Страница 1: ...Solar Hot Water Systems Installation Manual...

Страница 2: ...d please contact your local authorities for the correct method of disposal warning Contact an authorised installer for installation of this hot water system Contact an authorised service technician fo...

Страница 3: ...insulation may be required to comply with the requirements of AS NZS 3500 4 Plastic pipe MUST NOT be used as it will not withstand the temperature and pressure of the water generated by the solar col...

Страница 4: ...copper fin with TiNOx selective coating Glazing 4mm low iron tempered patterned glass Insulation material 40mm glass wool Collector Evacuated tube KCPE12A Number of evacuated tubes per collector panel...

Страница 5: ...pump type UP15 14B Circulation pump power 25W Rated voltage of circulation pump AC 220 240V Frequency 50Hz Model number KCT27000A KCT27036A KCT34000A KCT34036A KCT45036A Diameter mm 648 648 730 Height...

Страница 6: ...the National Plumbing Standard AS NZS 3500 4 and local authority requirements Ensure the roof structure is suitable to carry the full weight of the solar collectors Each flat panel solar collector and...

Страница 7: ...implement a water pre treatment process to bring the water quality to within acceptable limits to support the installation The saturation index SI is a measure of the corrosive or scaling properties...

Страница 8: ...mm for three solar collectors If the roof material is uneven where the collectors are to be installed then it may be necessary to add an additional 10 mm to the above distances for each collector Spac...

Страница 9: ...16 1 evacuated tube collector 17 1 connector evacuated tube collector 18 2 connector sleeve support evacuated tube collector 19 2 connector to 1 2 male for evacuated tube collector Supplied in kit KK...

Страница 10: ...one for the bottom and are supplied in the mounting kit s solarcollectors collector manifold pipes compression union Slide the fittings onto one side of the collector manifold pipe to be joined and t...

Страница 11: ...Ensure the vent valve is installed so that its vent is pointing directly upwards perpendicular to the ground not the roof ventvalve 1 2 femaleto copperunion sensorpocket 1 2 maleto collectorunion 1 2...

Страница 12: ...ulations including AS3500 plumbing and drainage requirements and AS3000 electrical wiring standards Bottom rail connection viewed from above 10 15mm fromhorizontal bottomrail assembly 1 5m reliefvalve...

Страница 13: ...e with all local regulations including AS5601 gas installation requirements AS3500 plumbing and drainage requirements and AS3000 electrical wiring standards Bottom rail connection viewed from above 10...

Страница 14: ...to the manifold pipes of each collector Slide the fittings onto one side of the manifold pipe to be joined and then push both collectors together The collector manifold pipes shall be inserted as far...

Страница 15: ...top brackets to the roof strut by either using an existing roofing screw or adding a new one Fix the top brackets to each side of the collector array with the supplied self tapping screws If installin...

Страница 16: ...ealing the copper olive to the collector manifold pipes collector 1 2 male compression union Open the fittings kit KKSSURA and check that all components have been supplied see components list Since th...

Страница 17: ...Bottom rail connection viewed from above 10 15mm fromhorizontal bottomrail assembly 1 5m reliefvalve uncontrolled hotwater outlet kitchen laundry tempered 50 C hot wateroutlet bathrooms tempering valv...

Страница 18: ...umbing and drainage requirements and AS3000 electrical wiring standards Bottom rail connection viewed from above 10 15mm fromhorizontal bottomrail assembly reliefvalve uncontrolled hotwateroutlet kitc...

Страница 19: ...m mounting surface to spread its load The storage tank shall be checked with a spirit level to ensure it is level for a number of reasons to ensure the correct positioning of the anode inside the tank...

Страница 20: ...t water system under local plumbing requirements If the hot water system is installed in a bad water quality area where regular flushing is required due to sediment build up a drain cock or valve is a...

Страница 21: ...e g bathroom or ensuite fixtures The water supplying these fixtures shall not exceed 50 C as required by AS 3500 4 heat trap uncontrolled hot water outlet kitchen laundry tempered hot water outlet 50...

Страница 22: ...sensors should not be run alongside power supply cables as this may induce a false signal into the sensor cable Installing the collector array temperature sensor The collector sensor cable is provide...

Страница 23: ...ng rules the local electrical authority regulations and any other applicable standards The pipe work storage tank and collectors are to be properly connected to the earthing system of the premises in...

Страница 24: ...f the storage tank be completed first before the cable is wired to the switchboard If you are replacing an existing electric hot water system and re using the existing cable ensure that the power supp...

Страница 25: ...ing the hot water system with water and checking for leaks At this stage the power to the tank element and pump station should be isolated off Fully open the cold water isolation valve located on the...

Страница 26: ...that the temperature sensors are installed correctly connected to the solar controller and that the cables have not been damaged If the red LED is emitting continuous flashes this indicates that wate...

Страница 27: ...e the isolation valve on the inlet piping Drain the water out of the system by activating the relief valve Remove the flow sensor from the circuit and re connect the collector array piping leaving the...

Страница 28: ...with a thermometer if the water temperature in the bathroom is over 50 C if so the tempering valve may have an incorrect setting or be malfunctioning Please call a service technician Water is dischar...

Страница 29: ...Kelvinator solar hot water systems notes 29 Notes...

Страница 30: ...30 notes Kelvinator solar hot water systems Notes...

Страница 31: ...sported at the owner s cost and risk while in transit to and from Electrolux or its ASC 6 Proof of purchase is required before you can make a claim under this warranty 7 You may not make a claim under...

Страница 32: ...er information about Kelvinator appliances please visit your retailer phone or email our Customer Care team or visit our website telephone 1300 363 640 fax 1800 350 067 email customercare electrolux c...

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