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10 

 

Operating at low temperature 

    Generally, due to the structure of electric furnaces, temperature control and temperature distribution 
    tend to worsen as the operating temperature decreases due to control methods. When used below 
  300

, the lower the temperature, the greater the tendency. Therefore, adjust the set temperature 

    according to the actual firing condition. 
 

Heating element 

    The heating element used in our electric furnace is a heating element for high-temperature furnaces 
    with a maximum operating temperature of 1400

. In particular, this material has extremely good 

    resistance to oxidation in the atmosphere, making it suitable for various electric furnaces as well as 
  various 

high-temperature 

furnaces and electric heating equipment. 

 
 

Effects of various atmospheric gases 

    a

Atmosphere/Nitrogen 

      It can be used without problems. Especially in the air above 800

, a protective film consisting of 

      AL

2

O

3

 is formed on the heater surface, so it is recommended to regularly bake in air.   

    b

Carburizing atmosphere 

   The 

protective 

film 

of 

AL

2

O

3

 formed on the surface of the heating element prevents carburization 

      inside and shows good high temperature corrosion resistance. Before using the heating element 
      in the carburizing atmosphere, preheat it in the air (at 800

 or higher for about 5 hours) and   

      generate a protective film of AL

2

O

3

 on its surface to prevent carburization inside the heating element 

   Lengthen. 
    c

Other 

      Any substance that inhibits the formation of the AL

2

O

3

 protective film formed on the surface of the 

      heating element or that reacts with the protective film to lower the melting point is harmful to the 
   heating 

element. 

 

S (sulfur) 

    Use in an atmosphere containing H

2

S or SO

2

 is not preferable because it reacts with 

    S to lower the melting point. 

Halogen/salt 

    Halogen elements such as Cl and F and salts of alkali metals such as Na and K are 
    all harmful because they hinder the formation of protective film. 

Operating at low temperature 

  When used in a temperature range of 500

 or lower, the heater may break due to the carbon that comes 

  out of the heat-treated product adhering to the heater surface (shooting phenomenon). If the inside of 
  the furnace is dark, carbon may be attached, so bake it at 800

 or higher for about 1 hour. A long burning 

  life can be expected as the carbon burns and an oxidation protection film is also formed on the heater 
 surface. 
 

Structure of the furnace door 

    The furnace door of this machine has a structure in which the heat insulating material moves slightly 
    back and forth. This is to ensure that there is no gap between the furnace lid and the furnace lid even 
    after many years of use, and the furnace lid is pressed with a spring when the door is closed, so that 
    the furnace lid is always in close contact. It is supposed to be. If you open the door and press the 
    furnace lid (insulation part), it will dent in the back, but this is not a malfunction. 
 

Transportation 

 

When transporting this product for movement or repair, do not put the hearth plate, objects, 
etc. in the furnace. Also, remove the exhaust port plug and exhaust guide. It damages the 
furnace during transportation. 
 

CAUTION 

CAUTION 

Содержание Plus Series

Страница 1: ...tric Furnace Plus series Before using the unit please read the manual thoroughly and understand the capabilities and proper usage for this machine Please keep this manual in an easily accessible locat...

Страница 2: ......

Страница 3: ...nstallation location environment 11 Wiring work 11 Installation of hearth plate 11 Installation of exhaust guide and exhaust port plug 11 Connection of rear terminals 12 T C OUTPUT OPTION 12 CLEANER 1...

Страница 4: ...Check and change program contents 21 PID auto tuning operation 21 About SD card operation record 21 Operation record data 22 Initial Setting Mode 22 Buzzer volume setting 22 Temp Calibration setting...

Страница 5: ...on material resources Please read them carefully prior to your actual machine operation WARNING CAUTION Failure to follow or ignorance of the directions may cause severe injury or death Failure to fo...

Страница 6: ...only be used in Japan When installing this unit keep it 100 cm above the ceiling and at least 30 cm away from walls and equipment in other cases Also do not place any objects on the top surface of th...

Страница 7: ...the power switch or breaking the breaker The case of this machine will not be cooled and may cause burns Fixed the wiring and piping connected to this machine so that they will not be caught It may c...

Страница 8: ...during use but this is not a defect There is no problem with performance so use it as is Standard accessories Exhaust guide 1pc Exhaust port plug 1pc Hearth plate 1pc One set of 2 for 5000Plus AC cord...

Страница 9: ...the power Liquid crystal panel Display part of the color liquid crystal Operation panel Program operation Start processing SD card slot side Use SD card to edit programs update this unit etc Exhaust...

Страница 10: ...inel thermocouples Cleaner smoke exhaust device output Power outlet for optional cleaner and smoke exhaust device The 3000 and 5000Plus are connected using the included extension cable Do not connect...

Страница 11: ...nsulation to improve the thermal efficiency and temperature distribution For this reason if the processed product contacts the hot plate it may be damaged so be careful not to contact the left and rig...

Страница 12: ...AL2O3 protective film formed on the surface of the heating element or that reacts with the protective film to lower the melting point is harmful to the heating element S sulfur Use in an atmosphere c...

Страница 13: ...er equipment prepared exclusively for this machine The green wire of the power cord becomes the ground wire Be sure to connect the ground wire to a properly constructed ground terminal Installation of...

Страница 14: ...sting device cannot be used at the same time 300Plus Deodorizing device ES71 Smoke exhausting device VF71 500Plus 1500Plus 3000Plus 5000Plus Use the extension cable included with 3000 and 5000Plus For...

Страница 15: ...3 Course selection 2 4 Course selection 2 5 DC5 24V GND GAS UNIT OUTPUT A connector for connecting the optional gas introduction unit By connecting the gas introduction unit to this connector the gas...

Страница 16: ...rogramming the temperature control each event and each condition value The program can program up to 100 segments per pattern There are 50 patterns and it is easy to identify by entering the pattern n...

Страница 17: ...m being interrupted The fan will stop and the enclosure will become hot which is dangerous START STOP Lamp Lights during operation Also it flashes during each operation of the auto tuning and soak sto...

Страница 18: ...rn name Character English uppercase number Number of characters 16 single byte characters Input the pattern name Enterable symbols Blank Temp 0 to 1150 other than 5000Plus 0 1100 5000Plus Segment set...

Страница 19: ...egment 0 is always held In the example the operation is maintained for 0 10 at 20 Gas 1 ON is set to 0 00 so it turns on immediately after segment 0 operation after 0 00 2 Segment 1 Because the temper...

Страница 20: ...input 1 When the cursor is Seg0 press the Up key to move the cursor to the pattern name 2 Use the left right keys to move to the place you want to input and press UP or DOWN Press the key to select t...

Страница 21: ...matically selected If you want to switch to manual change the PID setting to 0 9 If set to Manual the set PID set constants are used For the setting method set the value of 0 9 or A in the PID item of...

Страница 22: ...tion of main display Seg Displays the segment number currently in progress TOTAL Time left Displays the remaining time of operation You can switch between TOTAL time and remaining time in Seg units Co...

Страница 23: ...e pattern selection screen is displayed Select the pattern you want to edit and press the enter key Changes made to patterns other than those during operation are stored in memory PID auto tuning oper...

Страница 24: ...opped the contents up to the stop are recorded For gas output event AT and SS 1 is recorded during operation and 0 is recorded during stop Initial Setting Mode In standby mode press the F3 initial set...

Страница 25: ...value SD card error detection is not performed at the start of operation Yes If there is an error at the start of operation a confirmation screen will be displayed Either this setting is set recordin...

Страница 26: ...ion of main display PID No 0 to 9 correspond to the setting number at the time of programming 10 to 19 are constants for auto setting It can be changed with the UP and DOWN keys PID temperature The te...

Страница 27: ...is mode In this mode you can read and write the program contents and write the maintenance information contents to the SD card When you want to edit the program contents on the PC back up the program...

Страница 28: ...quipment Warning content Warning No 2 Controller error Displayed when the controller operates abnormally due to the influence of noise Almost always recovers when the power is turned on again but if i...

Страница 29: ...60Hz 8 0kVA Maximum operating temperature 1150 5000 Plus only 1100 Regular use temperature 1000 Operating temperature range 100 Maximum operating temperature Note Temperature distribution and control...

Страница 30: ...e sensor abnormality Memory error over temperature error Main options Gas introduction unit 1 system Model KDG 300 Applicable models 300Plus 500Plus Flowmeter Nitrogen 2L min Oxygen argon possible 1 i...

Страница 31: ...nt duct 2 5m when extended Duct clamp Model KDF VF72 Applicable models 500Plus 1500Plus 3000Plus 5000Plus Power supply AC200V 34VA 50Hz 37VA 60Hz Accessories 75 heat resistant duct 2 5m when extended...

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