3.When grinding the valve, use the electric gun sleeve on the rubber hose (with a tight fit), and then the valve rod
sleeve on the rubber hose, the grinding graphite paste coated on the valve sealing belt, and then attached to the
valve seat sealing line, start the electric gun, turn the valve, the valve and the seat ring with grinding.
4.After grinding, check whether the sealing line between valve and seat ring has been ground out, otherwise,
regrinding should be done. Truthfully, the valve or cylinder head should be replaced if the grinding is not in place.
Assembly of cylinder head
1.Install the oil baffle on the valve guide;
2.After the inlet and exhaust valve rod is coated with
lubricating oil, load the valve guide, install the valve
spring, valve spring seat and valve lock clip;
3. Press the valve spring with the valve remover, and
then clamp the valve lock into the valve spring seat;
Note: To prevent permanent deformation of the valve
spring, do not compress the spring too much to fit the
valve lock clip.
4. Check whether the valve lock clip assembly is in
place;
5. Conduct air tightness test on the assembled cylinder
head assembly. If there is no leakage of the cylinder
head assembly, proceed to the next step.
6. The camshaft into cylinder head CAM shaft hole and
assembly in place, then turn the CAM CAM direction
downward, rocker arm curved surface on the base circle
of the camshaft in the rocker, rocker arm shaft outward
through the threaded end of cylinder head rocker shaft
hole smooth load limit in the plate and the rocker shaft
hole, check rocker arm shaft load in place, can't interfere
with AB bolt holes, Align the right cover of the sealing
gasket and cylinder head with the mounting screw holes
and mount them in place, and then tighten the bolts;
7. Inject 3mL-5mL clean oil into the rocker arm oil
hole, the R surface of two rocker arms and the joint of
the camshaft.
Note:
1. When installing rocker arm shaft, the thread end of
rocker arm shaft is outward.
2. After the cylinder head is installed, turn the CAM,
and the CAM rocker arm should rotate flexibly without
clamping phenomenon.
3. Cylinder head right cover bolt fastening torque: 10 ~
14N·m,
4. When assembling the gasket on the right cover of the
cylinder head, the large hole should be consistent with
the oil passage hole on the right cover of the cylinder
head.
Installation of cylinder head
The installation steps of cylinder head are as follows:
1. Remove the old cylinder head gasket and install the
new cylinder head gasket, then install the positioning
pin, flanging bushing and rectangular ring.
Содержание TD125
Страница 1: ...KAYO MOTO TD125 SERVICE MANUAL www kayomoto com...
Страница 23: ...l i n s p e c o n c h e c k if t h e v e h i c l e i s r u n n i n g s a f e l y a n d t e s t r u n C...
Страница 24: ...h e c k t h e c a r b u r e t o r i d l e s p e e d R e p l a c e t h e a i r lt e r C h e c...
Страница 25: ...k if t h e s c r e w s a n d n u t s a r e g h t C l e a n t h e a i r c l e a n e r a n d a i r c l...
Страница 26: ...e a n e r c a s e C h e c k c a b l e s f o r d a m a g e a n d s h a r p b e n d s C h a n g e t...
Страница 27: ...h e g e a r o il C h e c k a ll h o s e s s u c h a s f u e l e x h a u s t e t c a n d b u s h...
Страница 28: ...i n g s f o r c r a c k s l e a k s a n d i n c o r r e c t w i r i n g C h e c k c l u t c h...
Страница 29: ...C h e c k v a l v e c l e a r a n c e C h e c k if t h e s t e e r i n g h e a d b e a r i n g i s l...
Страница 30: ...o o s e C h e c k i n g t h e f r e e s t r o k e o f t h e h a n d b r a k e l e v e r C h e c...
Страница 31: ...k t h e f r o n t d i s c b r a k e u i d l e v e l O il a ll m o v i n g p a r t s s u c h a s c...
Страница 32: ...h a i n s h a n d l e s e t c a n d c h e c k f o r s m o o t h o p e r a o n C h e c k c h a...
Страница 33: ...i n t e n s i o n C h e c k t h e c h a i n r e a r s p r o c k e t e n g i n e s p r o c k e t...
Страница 34: ...c h a i n g u i d e a n d c h a i n c o v e r C h e c k s p o k e t e n s i o n C h e c k t...
Страница 35: ...h e r i m C h e c k f o r r i m e d g e r u n o u t C h e c k if t h e r i m b e a r i n g i s...
Страница 36: ...l o o s e C h e c k r e p r e s s u r e P e r i o d i c i n t e r v a l N o t e T h i s t a b l e i s...
Страница 38: ...e u s e o f t h e m o t o r c y c l e W a r n i n g F o r i n s p e c t i o n a d j u s t m e n t a n d r e p...
Страница 39: ...l a c e m e n t o f e n g i n e p a r t s p l e a s e c o n s u l t K a y o S u s p e n s i o n...
Страница 40: ...s y s t e m s e t u p C h e c k t h e c o m p r e s s i o n a n d r e b o u n d o f t h e...
Страница 41: ...m o t o r c y c l e w h e n r i d i n g Measure distance from center of rear wheel to rear fender in suspension...
