gasket in place. Then load the chain guide roller into the
cylinder body. The guide roller pin shaft passes through
the cylinder body and the chain guide roller. Tighten the
guide wheel pin shaft.
Tightening torque: 10-14n ·m;
5. Tighten the bolts connecting the cylinder body and
the crankshaft box body.
Note:
1. When installing the cylinder block, avoid damaging
the piston ring.
2. The chain guide roller shall be located in the middle
of the chain after loading into the cylinder body.
Clutch, driving gear, driven gear, oil pump, shifting mechanism
Matters needing attention
◆
After removing the right cover, the disassembly, installation and maintenance of the clutch, oil pump and shift
mechanism can be carried out without removing the engine;
◆
The operation of the clutch, in case of failure, usually by adjusting the free stroke of the clutch handle and get a
better correction.
Main parameters and maintenance standards
No.
Items
Standard value
Maintenance limit
value
Remark
1
Clutch
Free length of spring
20.5
/
Free length of
damping spring
21
/
Free thickness of the
driving plate
2.85
～
2.95
2.5
Gap between cover
and friction plate
0.1
～
0.3
0.5
2
Oil
pump
Radial clearance of
inner and outer rotors
≤0.15
/
Clearance between
rotor and cover face
0.04
～
0.1
/
Fault symptom and cause analysis
No.
Fault symptom
Cause analysis
Remark
1
The clutch slips during
acceleration
Insufficient free travel
Clutch plate bending
Clutch plate wore
2
Too much pressure on the
handle
Clutch cable bonded, damaged or unclean
The clutch CAM disengaging mechanism
is damaged
3
Too low pressure in oil
pressure
Oil pump failure
The driving gear of oil pump is broken
4
Difficult clutch operation
There are burrs in the chute of the clutch
Содержание TD125
Страница 1: ...KAYO MOTO TD125 SERVICE MANUAL www kayomoto com...
Страница 23: ...l i n s p e c o n c h e c k if t h e v e h i c l e i s r u n n i n g s a f e l y a n d t e s t r u n C...
Страница 24: ...h e c k t h e c a r b u r e t o r i d l e s p e e d R e p l a c e t h e a i r lt e r C h e c...
Страница 25: ...k if t h e s c r e w s a n d n u t s a r e g h t C l e a n t h e a i r c l e a n e r a n d a i r c l...
Страница 26: ...e a n e r c a s e C h e c k c a b l e s f o r d a m a g e a n d s h a r p b e n d s C h a n g e t...
Страница 27: ...h e g e a r o il C h e c k a ll h o s e s s u c h a s f u e l e x h a u s t e t c a n d b u s h...
Страница 28: ...i n g s f o r c r a c k s l e a k s a n d i n c o r r e c t w i r i n g C h e c k c l u t c h...
Страница 29: ...C h e c k v a l v e c l e a r a n c e C h e c k if t h e s t e e r i n g h e a d b e a r i n g i s l...
Страница 30: ...o o s e C h e c k i n g t h e f r e e s t r o k e o f t h e h a n d b r a k e l e v e r C h e c...
Страница 31: ...k t h e f r o n t d i s c b r a k e u i d l e v e l O il a ll m o v i n g p a r t s s u c h a s c...
Страница 32: ...h a i n s h a n d l e s e t c a n d c h e c k f o r s m o o t h o p e r a o n C h e c k c h a...
Страница 33: ...i n t e n s i o n C h e c k t h e c h a i n r e a r s p r o c k e t e n g i n e s p r o c k e t...
Страница 34: ...c h a i n g u i d e a n d c h a i n c o v e r C h e c k s p o k e t e n s i o n C h e c k t...
Страница 35: ...h e r i m C h e c k f o r r i m e d g e r u n o u t C h e c k if t h e r i m b e a r i n g i s...
Страница 36: ...l o o s e C h e c k r e p r e s s u r e P e r i o d i c i n t e r v a l N o t e T h i s t a b l e i s...
Страница 38: ...e u s e o f t h e m o t o r c y c l e W a r n i n g F o r i n s p e c t i o n a d j u s t m e n t a n d r e p...
Страница 39: ...l a c e m e n t o f e n g i n e p a r t s p l e a s e c o n s u l t K a y o S u s p e n s i o n...
Страница 40: ...s y s t e m s e t u p C h e c k t h e c o m p r e s s i o n a n d r e b o u n d o f t h e...
Страница 41: ...m o t o r c y c l e w h e n r i d i n g Measure distance from center of rear wheel to rear fender in suspension...
