Check the rear brake friction plate………………………………………………….........…………………………33
Tire inspection and maintenance………………………………………………………….......……………………33
Removal and installation of front wheel………………………………………………………........………………33
Removal and installation of rear wheel……………………………………………………………..………………33
Check the outside surface of the tire………………………………………………………………….........………34
Check tire pressure……………………………………….....………………………………………………………34
Check the wheel spokes…………………………………….........…………………………………………………34
Engine installation………………………………………………..…………………………………………………35
Engine maintenance and adjustment………………………………..........…………………………………………35
Inspection of bolts and nuts of cylinder and cylinder body……………….......……………………………………35
Check valve clearance…………………………………………………………....…………………………………35
Inspection of compression pressure……………………………………………….......……………………………35
Inspection of clutch control system…………………………………………………….......………………………36
Adjustment around the engine..…………………………………………………………….....……………………36
Idle speed adjustment of carburetor.............………………………………………………………………………36
Clean the carburetor………………………............………………………………………………………………36
Check shift lever position…………………………............………………………………………………………37
Adjust the position of the shift lever………………………................……………………………………………37
Check and replace spark plug…………………………………………...........……………………………………37
Lubrication system of engines…………………………………………………......………………………………38
Selection of lubrication oil…………………………………………………………...……………………………38
Lubricating oil inspection…………………………....…………………………………....………………………38
Lubricating oil replacement………………………….............……………………………………………………38
Engine repair…………………………………………............……………………………………………………39
Cylinder and valves………………………………………………………………………………………..…...…39
Notes………………………………………………………………………………………………………...….…39
Main parameters and maintenance standards of cylinder parts
……………………………………...………39
Fault symptom and cause analysis…………………………………………………………………………...……39
Removal of left cover of cylinder head……………………………………………………………………………40
Timing check………………………………………………………………………………………………………40
Removal of valve cover………………………………………………………………………………………...…41
Check valve clearance…………………………………………………………………………………………..…41
Removal of cylinder head………………………………………………………………………………………..41
Disassembly of cylinder head…………………………………………………………………………….………42
Inspection of valves and valve springs……………………………………………………………………...……42
Inspection of rocker arm and rocker arm shaft………………………………………………………………...…43
Inspection of camshaft components……………………………………………………………………………...43
Inspection of cylinder head……………………………………………………………………………....………43
Check and grind valve seats……………………………………………………………………………...………43
Inspection of valve guide………………………………………………………………………………...………44
Replacement of valve guide…………………………………………………………………………...….………44
Measure width of valve seat contact area…………………………………………………………....…...………44
Assembly of cylinder head………………………………………………………………………..………………45
Installation of cylinder head……………………………………………………………………...………………45
Cylinder block and piston……………………………………………………………………..…………………47
Matters needing attention…………………………………………………………………….…………..………47
Main parameters and maintenance standards of cylinder block and piston…………………..…………………47
Fault symptom and cause analysis…………………………………………………………….…………………48
Removal of cylinder block…………………………………………………………………….…………………48
Inspection of cylinder block………………………………………………………………………………………48
Removal of piston and piston ring……………………………………………………………..…………………49
Inspection of piston and piston ring………………………………………………………………………………49
Installation of piston ring………………………………………………………………………….………………49
Installation of piston………………………………………………………………………………………………50
Содержание TD125
Страница 1: ...KAYO MOTO TD125 SERVICE MANUAL www kayomoto com...
Страница 23: ...l i n s p e c o n c h e c k if t h e v e h i c l e i s r u n n i n g s a f e l y a n d t e s t r u n C...
Страница 24: ...h e c k t h e c a r b u r e t o r i d l e s p e e d R e p l a c e t h e a i r lt e r C h e c...
Страница 25: ...k if t h e s c r e w s a n d n u t s a r e g h t C l e a n t h e a i r c l e a n e r a n d a i r c l...
Страница 26: ...e a n e r c a s e C h e c k c a b l e s f o r d a m a g e a n d s h a r p b e n d s C h a n g e t...
Страница 27: ...h e g e a r o il C h e c k a ll h o s e s s u c h a s f u e l e x h a u s t e t c a n d b u s h...
Страница 28: ...i n g s f o r c r a c k s l e a k s a n d i n c o r r e c t w i r i n g C h e c k c l u t c h...
Страница 29: ...C h e c k v a l v e c l e a r a n c e C h e c k if t h e s t e e r i n g h e a d b e a r i n g i s l...
Страница 30: ...o o s e C h e c k i n g t h e f r e e s t r o k e o f t h e h a n d b r a k e l e v e r C h e c...
Страница 31: ...k t h e f r o n t d i s c b r a k e u i d l e v e l O il a ll m o v i n g p a r t s s u c h a s c...
Страница 32: ...h a i n s h a n d l e s e t c a n d c h e c k f o r s m o o t h o p e r a o n C h e c k c h a...
Страница 33: ...i n t e n s i o n C h e c k t h e c h a i n r e a r s p r o c k e t e n g i n e s p r o c k e t...
Страница 34: ...c h a i n g u i d e a n d c h a i n c o v e r C h e c k s p o k e t e n s i o n C h e c k t...
Страница 35: ...h e r i m C h e c k f o r r i m e d g e r u n o u t C h e c k if t h e r i m b e a r i n g i s...
Страница 36: ...l o o s e C h e c k r e p r e s s u r e P e r i o d i c i n t e r v a l N o t e T h i s t a b l e i s...
Страница 38: ...e u s e o f t h e m o t o r c y c l e W a r n i n g F o r i n s p e c t i o n a d j u s t m e n t a n d r e p...
Страница 39: ...l a c e m e n t o f e n g i n e p a r t s p l e a s e c o n s u l t K a y o S u s p e n s i o n...
Страница 40: ...s y s t e m s e t u p C h e c k t h e c o m p r e s s i o n a n d r e b o u n d o f t h e...
Страница 41: ...m o t o r c y c l e w h e n r i d i n g Measure distance from center of rear wheel to rear fender in suspension...
