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JUKI AMB-289, Руководство инженера

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CONTENTS

1. Specifications ........................................................................................................ 1

(1) Specifications ......................................................................................................................... 1
(2) Shapes of buttons .................................................................................................................. 2

2. CONFIGURATION .................................................................................................... 4

(1) Sewing machine ...................................................................................................................... 4
(2) Operation panel ...................................................................................................................... 5

3. STANDARD ADJUSTMENT .................................................................................... 8

(1) Adjusting the height of the needle bar ................................................................................. 8
(2) Adjusting the clearance between the needle and the looper ............................................. 8
(3) Adjusting the needle and the needle guide ........................................................................ 10
(4) Adjusting the position of the york slide ............................................................................. 10
(5) Wiper adjustment .................................................................................................................. 12
(6) Adjusting the face plate thread tension ............................................................................. 14
(7) Adjusting the cloth presser cylinder for sewing flat button directly to cloth ................. 16
(8) Adjusting the position of Y top feed motor ........................................................................ 18
(9) Adjusting the position of Y bottom feed motor ................................................................. 20
(10) Adjusting the tongue up/down cylinder ............................................................................. 22
(11) Adjusting the chuck up/down motor .................................................................................. 24
(12) Adjusting the differential feed (X top feed) motor ............................................................. 26
(13) Adjusting the tongue stopper .............................................................................................. 28
(14) Adjusting the chuck inversion cylinder .............................................................................. 30
(15) Adjusting the chuck open/close cylinder ........................................................................... 32
(16) Adjusting the respective sensors ....................................................................................... 34

4. DISASSEMBLING, ASSEMBLING AND ADJUSTMENT ...................................... 38

(1) Disassembling and assembling of the main shaft ............................................................ 38
(2) Disassembling and assembling of the face plate .............................................................. 44
(3) Disassembling and assembling of the needle bar rocking base

and the needle bar crank rod ............................................................................................... 46

(4) Disassembling and assembling of the needle throwing motor

and the needle bar rocking arm .......................................................................................... 48

(5) Replacing the main motor .................................................................................................... 52
(6) Replacing the looper rocking base ..................................................................................... 54
(7) Disassembling and assembling the looper rocking link and the looper rocking shaft ...... 56
(8) Replacing the thread trimmer cylinder ............................................................................... 58
(9) Replacing and adjusting the active tension (VCM) ........................................................... 60
(10) Replacing and adjusting the thread drawing cylinder ...................................................... 62
(11) Replacing the thread drawing motor .................................................................................. 64
(12) Replacing the loader motor ................................................................................................. 66
(13) Replacing and adjusting the cloth presser cylinder for sewing

and wrapping flat button with blindstitch .......................................................................... 68

(14) Replacing and adjusting the tongue release cylinder ....................................................... 70
(15) Adjusting the moving knife and the fixed knife ................................................................. 72

5. OPERATION PANEL .............................................................................................. 76

(1) Sewing method and sewing shape  list .............................................................................. 76
(2) Default values ....................................................................................................................... 78
(3) Data list .................................................................................................................................. 80
(4) Sensor list ............................................................................................................................. 82
(5) Communication function ..................................................................................................... 83
(6) Information function ............................................................................................................. 85

Содержание AMB-289

Страница 1: ...40020579 No E365 01 ENGINEER S MANUAL Computer controlled High speed Single thread Chainstitch Button neck wraping Machine AMB 289...

Страница 2: ...is advisable to use relevant Instruction Manual and Parts List together with this Engineer s Manual when carry ing out the maintenance of these machines In addition for the motor for the sewing machi...

Страница 3: ...SASSEMBLING ASSEMBLING AND ADJUSTMENT 38 1 Disassembling and assembling of the main shaft 38 2 Disassembling and assembling of the face plate 44 3 Disassembling and assembling of the needle bar rockin...

Страница 4: ...arts 122 4 Changing the voltage of 100 200V 128 11 ERROR CODE LIST 129 12 TROUBLES AND CORRECTIVE MEASURES 136 1 Sewing 136 2 Electrical parts 138 13 TIMING CHART 154 14 CIRCUIT DIAGRAM 156 1 Block di...

Страница 5: ...e and cam section 2 JUKI grease B tube 40013640 containing 10g white for worm section 3 JUKI greaseAtube 40006323 containing 10g white for other rocking mechanism section to which lubrication is neces...

Страница 6: ...ness must be 5 mm or less F Bulge 5 mm or less G Area around buttonholes Must be smooth H Thickness of button 8 mm or less 2 Specifications for shank button and marble button A Buttonhole diameter 1 5...

Страница 7: ...eter Needle used 1 5 mm or more when using 12 to 16 Needle used 2 mm or more when using 16 to 18 B Distance between buttonholes 1 5 to 6 0 mm C Location of buttonholes All holes must be located equidi...

Страница 8: ...CONFIGURATION 1 Sewing machine Power ON OFF switch Machine head AMB 289 Operation panel IP 200D Control box MC 640 Foot pedal Start switch Thread stand device AMB 289 consists of the following compon...

Страница 9: ...ON key Changeover of the data input screen and the communication screen can be performed MODE key Changeover of the data input screen and the mode changeover screen which performs various detail setti...

Страница 10: ...the upward direction DOWN SCROLL button This button scrolls the button or the display in the downward direc tion RESET button This button performs the release of error NUMERAL INPUT button This button...

Страница 11: ...7 MEMO...

Страница 12: ...ht of the needle bar 3 STANDARD ADJUSTMENT 2 Adjusting the clearance between the needle and the looper 32 6mm 37 6mm C To align 0 05 to 0 1mm D Standard Adjustment Standard Adjustment A 29 6mm 34 6mm...

Страница 13: ...200 NEEDLE SM332SUPLGNY 12 MSM3ABN1400 NEEDLE SM332SUPLGNY 14 MSM3ABN1600 NEEDLE SM332SUPLGNY 16 MSM3ABN1800 NEEDLE SM332SUPLGNY 18 1 Use the timing gauge supplied as accessories 2 Loosen two screws m...

Страница 14: ...he clearance between the needle and the needle guide 4 Adjusting the position of the york slide Standard Adjustment Standard Adjustment Center 0 to 0 1mm Approx 6mm 0 t o 0 2 m m To align 0 2 to 0 4mm...

Страница 15: ...lly The motion timing of york slide cam at this time is adjusted by making the engraved marker line on york slide cam directly below and tightening the cam with setscrew when the needle bar is at the...

Страница 16: ...12 5 Wiper adjustment Wiper components 3 to 5mm 6 to 8mm Standard Adjustment...

Страница 17: ...of thread with spring B 6 To adjust the holding force loosen screw and adjust so that thread slips off with the force of approximately 20 to 25g when polyester spun thread 50 is held Installing adjust...

Страница 18: ...14 6 Adjusting the face plate thread tension A 12mm Standard Adjustment...

Страница 19: ...ne Ato the top end of cylinder shaft is 12 mm at the time of suction 2 When installing tension release plate to face plate make sure that needle thread pressing plate is not pressed up there is a clea...

Страница 20: ...16 7 Adjusting the cloth presser cylinder for sewing flat button directly to cloth 7mm 18 5 0 5mm Standard Adjustment...

Страница 21: ...wer plate with the cylinder sucked Then tighten cylinder nut For the reference value 7 mm from end of cylinder boss to end of knuckle o When the height of cloth presser for sewing flat button directly...

Страница 22: ...18 8 Adjusting the position of Y top feed motor Standard Adjustment...

Страница 23: ...gauge in button chuck Set button gauge to the position where the center of button gauge almost aligns with needle 4 Turn ON the power and confirm whether there is any looseness after the origin retrie...

Страница 24: ...20 9 Adjusting the position of Y bottom feed motor Standard Adjustment...

Страница 25: ...reen grease tube to lengthwise feed gear section 3 Turn ON the power and confirm whether there is any looseness after the origin retrieval 4 For adjusting the origin position refer to 2 Adjusting the...

Страница 26: ...22 10 Adjusting the tongue up down cylinder 19mm 5mm Gauge A Standard Adjustment...

Страница 27: ...h the speed controller so that the motion is not shocked largely at the time of going up or coming down 5 There is adjustment screw of air damper on the side of this cylin der and adjust it when there...

Страница 28: ...24 11 Adjusting the chuck up down motor Standard Adjustment The centers almost align with each other 0 0 5mm 0 0 1mm...

Страница 29: ...hat time 6 Adjust the sensor position so that the clearance between the bot tom side of the chuck and the top side of the tongue stopper becomes 0 to 0 5 mm when the pedal is depressed once to perform...

Страница 30: ...26 12 Adjusting the differential feed X top feed motor 6 0 5mm Align Standard Adjustment...

Страница 31: ...sensor is a fixed type and cannot be adjusted 4 Perform adjustment with the operation panel Refer to 16 Adjusting the respective sensors 3 5 Set the position of rack gear shaft and roller base to the...

Страница 32: ...28 Cloth Tongue Cloth 13 Adjusting the tongue stopper Tongue components marker lineA B B Standard Adjustment...

Страница 33: ...e C for knitted materials with 3 5 mm in thickness and tongue stopper guide D with 6 0 mm in thickness 4 When performing sewing flat button with blindstitch fix spacer A Part No 40020764 supplied as a...

Страница 34: ...30 14 Adjusting the chuck inversion cylinder 22 0 5mm 15mm Vertical Standard Adjustment 4mm Horizontal...

Страница 35: ...opper 4 Loosen setscrews in respective sensors located on the sides of respective cylinders adjust the sensors to the position where they go off and light and further move by 0 5 to 1 mm and tighten s...

Страница 36: ...32 15 Adjusting the chuck open close cylinder Standard Adjustment 26 0 5mm...

Страница 37: ...section 5 Loosen two setscrews and remove loader unit 6 Loosen the setscrew to remove the X top feed guide 7 Loosen fixing screw of presser lifter shaft and remove presser lifter bracket 8 Remove four...

Страница 38: ...34 16 Adjusting the respective sensors 1 3 B To align with engraved marker line A on the machine bed Standard Adjustment marker line A...

Страница 39: ...setscrews 4 Compensation of the bottom feed motor origin o After performing adjustment of the sensor when the tongue stop per in terms of the needle is out of the position compensation of the position...

Страница 40: ...36 16 Adjusting the respective sensors 2 3 Standard Adjustment 29 5mm Center of needle 0 0 5mm 0 0 1mm Looper thread guide Thread guide Thread lightly touches...

Страница 41: ...of loader 1 Display K59 of level 2 of the memory switch At this time set the parameter display to 0 2 Move the position of sensor so that the distance from the center of needle to the front edge of b...

Страница 42: ...38 16 Adjusting the respective sensors 3 3 C Standard Adjustment 14 5 0 5mm...

Страница 43: ...tment after ensuring that the needle throwing motor origin and bottom feed motor origin have been adjusted 1 Remove air 2 Adjust the small button gauge incorporated in the button clamp jaw lever 3 Cal...

Страница 44: ...40 Setscrew 1 Disassembling and assembling of the main shaft 1 2 Procedures of disassembling assembling 4 DISASSEMBLING ASSEMBLING AND ADJUSTMENT Counterweight is a set of components...

Страница 45: ...ket and sprocket bush A 7 Loosen setscrew and remove main shaft sprocket 8 Loosen two setscrews in sprocket bush A Screw No 1 is set to the flat section of the shaft 9 Enter the hand from the section...

Страница 46: ...42 1 Disassembling and assembling of the main shaft 2 2 Procedures of disassembling assembling Counterweight is a set of components 85N...

Страница 47: ...e looper and 4 Adjusting the position of the yoke slide Proceed to step 12 10 Enter main shaft sprocket to sprocket bush A adjust it to the position where marking has been performed and tighten setscr...

Страница 48: ...44 2 Disassembling and assembling of the face plate Procedures of disassembling assembling...

Страница 49: ...ught in the frame attach air tube of thread drawing cylinder set face plate until it goes no further and tighten four setscrews 2 Connect connector of active tension with connector of tem perature sen...

Страница 50: ...46 3 Disassembling and assembling of the needle bar rocking base and the needle bar crank rod 7 8mm Face plate side Oil hole Procedures of disassembling assembling...

Страница 51: ...unter weight with setscrew 3 Paying attention to the direction of crank rod enter square block to crank rod shaft assemble them to needle bar crank and tighten setscrew 4 Paying attention to the direc...

Страница 52: ...assembling of the needle throwing motor and the needle bar rocking arm 1 2 Setscrew Upper side of slot aligns with bottom edge of needle throwing connecting shaft A Procedures of disassembling assemb...

Страница 53: ...g 8 Remove setscrew in needle throwing motor and remove needle throwing motor 9 Loosen setscrew in looper rocking lever 10 Remove setscrew in needle bar cover and take out felt and needle bar cover 11...

Страница 54: ...ling of the needle throwing motor and the needle bar rocking arm 2 2 Main shaft components Procedures of disassembling assembling Setscrew Mark lineA Upper side of slot aligns with bottom edge of need...

Страница 55: ...s in needle bar square block base move the needle bar up and down to check whether there is any torque Then tighten setscrews 13 Attach needle and align the needle with engraved marker line A on the m...

Страница 56: ...52 5 Replacing the main motor Main shaft components B B A Procedures of disassembling assembling...

Страница 57: ...ur main motor setscrews 3 Pressing main motor bearing bush to main motor bearing loosen main motor shaft fixing screws 4 Draw out the main motor cord from the slot located on the bottom face of frame...

Страница 58: ...54 6 Replacing the looper rocking base Main shaft components Procedures of disassembling assembling...

Страница 59: ...ing bush in the state that the edge of looper bearing bush is aligned with the edge of looper shaft and tighten looper shaft fixing screws 3 Insert thrust washer to looper shaft thrust collar in the r...

Страница 60: ...56 Engraved marker line on machine bed Machine bed 7 Disassembling and assembling the looper rocking link and the looper rocking shaft Procedures of disassembling assembling...

Страница 61: ...at section and tighten setscrews 4 Paying attention to the assembling direction enter looper rocking lever B to looper rocking shaft enter pin to looper rocking link asm and looper rocking lever adjus...

Страница 62: ...58 8 Replacing the thread trimmer cylinder 4 5mm Procedures of disassembling assembling...

Страница 63: ...mporarily tighten the screw since the adjustment of position is per formed after assembling 1 Assemble cylinder to cylinder installing plate and connect air tube 2 Assemble cylinder installing plate t...

Страница 64: ...60 9 Replacing and adjusting the active tension VCM Thread tension components 1 0 3mm Procedures of disassembling assembling...

Страница 65: ...e insert spacer spring and washer and tighten it with spring setscrew 2 Screw in active tension stud with adjustment nut to active ten sion shaft Adjust the end of active tension stud to the end of ad...

Страница 66: ...62 10 Replacing and adjusting the thread drawing cylinder 1 to 3mm Procedures of disassembling assembling...

Страница 67: ...hread guide lock nut insert thread guide and tighten cap nut until it goes no further Then tighten thread guide lock nut and fix thread guide At this time make the direction of thread guide vertical t...

Страница 68: ...64 11 Replacing the thread drawing motor A B C C Procedures of disassembling assembling...

Страница 69: ...base and fix it with screws At this time install the motor so that the outlet of motor cord faces downward 2 Adjust so that the clearance between plane Aof motor base and the rear of motor arm is 12 m...

Страница 70: ...66 12 Replacing the loader motor Procedures of disassembling assembling...

Страница 71: ...e to the processed plane of frame and press front end to the hinge screw Then fix the loader with loader installing screws Adjusting the backlash of loader gear 1 Loosen loader motor setscrews 2 Adjus...

Страница 72: ...68 13 Replacing and adjusting the cloth presser cylinder for sewing and wrapping flat button with blindstitch B A Procedures of disassembling assembling Align Align...

Страница 73: ...ing and wrapping flat button with blindstitch enters the underside of tongue when tongue is released cloth presser for sewing and wrapping flat button with blindstitch is lowered and tongue is moved t...

Страница 74: ...70 14 Replacing and adjusting the tongue release cylinder 29mm Procedures of disassembling assembling...

Страница 75: ...nder is drawn by 1 mm from the place where it is fully moved back when tongue is pressed to the end in the direction of arrow mark a 6 Turn ON the power and adjust so that sensor is turned ON when ton...

Страница 76: ...72 15 Adjusting the moving knife and the fixed knife 1 2 Procedures of disassembling assembling...

Страница 77: ...fe and fixed knife respectively Installing procedure of the knives Assemble them by reversing the removing order o Washers attached with knives are different from each other Be careful not to mistake...

Страница 78: ...nd the fixed knife 2 2 1 Position of the moving knife and the fixed knife 2 Adjusting the moving knife thread separation nail Waiting position Thread trimming position 0 3 to 5mm Standard Adjustment 0...

Страница 79: ...s in the state that the clearance is closed 2 After the adjustment check that moving knife link smoothly moves When the work is completed do not forget to perform the release of lock of the solenoid v...

Страница 80: ...hod and sewing shape list Sewing method Sewing shape Sewing flat wrapped around button with blindstitch Sewing flat button directly to cloth Sewing flat button with blindstitch Sewing counter stay but...

Страница 81: ...77 MEMO...

Страница 82: ...5 0 5 S 33 Button loader selection Front OFF OFF Front Front Front Front OFF OFF S 34 Wrapping sewing count 0 0 0 0 0 0 S 35 Thread air blow stitch count 6 6 6 6 6 S 36 Button height compensation in n...

Страница 83: ...osition lateral 1 8 1 8 1 8 1 8 1 8 0 0 S504 Right lower hole position of counter stay button longitudinal 1 6 1 6 S505 Right lower hole position of counter stay button lateral 1 6 0 S506 Whole compen...

Страница 84: ...of 1st stitch at the start of sewing of 4 0 to 4 0 0 1 0 3 neck wrapping lateral Tie stitch position of 2nd stitch at the start of sewing of 4 0 to 4 0 0 1 1 0 neck wrapping longitudinal Tie stitch p...

Страница 85: ...wing lateral 2nd stitch of second compensation of tie stitch position 1 0 to 1 0 0 1 0 at the end of button sewing longitudinal 2nd stitch of second compensation of tie stitch position 1 0 to 1 0 0 1...

Страница 86: ...or X feed upper motor origin Tongue open close Y feed upper motor origin Feed plate up rear side Y feed lower motor origin Feed plate down front side Button loader motor origin Chuck inversion left si...

Страница 87: ...bed below Data name Pictograph Extension Description of data Format of the data of sewing proper to AMB such as sewing shape sewing method interval of button holes etc created with the sewing machine...

Страница 88: ...ata formats are as below Data name Pictograph Extension Description of data Adjustment data Model name 00 MSW Data of memory switches 1 and 2 Example AMB00001 MSW All sewing machine Model name 00 MSP...

Страница 89: ...ual for AMB 289 2 Speed can be checked at a glance and the target achieving consciousness as a line or group is increased as well by the function to display the target output and the actual output Ref...

Страница 90: ...urther inserted and goes to the end When it goes no further reduce the force and it returns by approximately 1 mm This work completes the setting of the card 6 SETUP OF IP 200 1 Connecting procedure o...

Страница 91: ...save the data saved in the smart media into the other vehicle for the accident 3 When initializing data perform it after checking that there is no necessary data in the card When the data is initiali...

Страница 92: ...panel 7 RTS Transmission request From panel 8 CTS Transmission approved To panel 9 N C Not connected Caution When the contact part becomes dirty contact failure will be caused Control so that the con...

Страница 93: ...n be connected Caution When the contact part becomes dirty contact failure will be caused Control so that the contact part is not touched by hand or that dust oil or other foreign material does not ad...

Страница 94: ...sed as that for other model o When version up of the program is performed The way of performing setup of the program from the smart media is shown below Besides it is regarded that the program to perf...

Страница 95: ...91 d d d d d Communication screen 1 7 Press key and select the download program at display 8 Press key Communication screen 2 6 Press key Communication screen 3 9 Press key Start of communication...

Страница 96: ...on Data writing abnormal screen Screen 1 during data writing Screen 2 during data writing End screen Checking items 1Smart media cover is opened during the data communication from the smart media 2Dat...

Страница 97: ...ch with each other If not there is a possibility that trouble such as Error E703 or E704 occurs Be sure to perform setup by using the smart media card which is packed together 1 When panel program mat...

Страница 98: ...94 d d d d d File selection screen 7 Press key and select the download program at display 8 Press key Communication screen 2 6 Press key Communication screen 3 9 Press key Start of communication...

Страница 99: ...n during data writing Screen of end data writing Data writing abnormal screen Checking items 1Smart media cover is opened during the data communication from the smart media 2Data of the smart media is...

Страница 100: ...g the main program in case trouble such as Error E703 E704 etc occurs 1 First turn ON the power Error screen E703 or E704 is displayed after turning ON the power 2 Insert the smart media card into the...

Страница 101: ...97 File selection screen 6 Press key and select the download program at display 7 Press key d d d d d Communication screen 2 5 Press key Communication screen 3 8 Press key Start of communication...

Страница 102: ...low The procedure above com pletes the replacing work of application software Checking items 1Smart media cover is opened during the data communication from the smart media 2Data of the smart media is...

Страница 103: ...atches with servo program Perform the work by the procedure below when making the servo program version up by using the smart media card 1 First turn ON the power Normally the sewing ready screen is d...

Страница 104: ...100 d d d d d File selection screen 7 Press key and select the download program at display 8 Press key Communication screen 2 6 Press key Communication screen 3 9 Press key Start of communication...

Страница 105: ...elow The procedure above com pletes the replacing work of application software Checking items 1Smart media cover is opened during the data communication from the smart media 2Data of the smart media i...

Страница 106: ...lacing servo program in case trouble such as E703 E704 etc occurs 1 First turn ON the power Error screen E703 or E704 is displayed after turning ON the power 2 Insert the smart media card into the ope...

Страница 107: ...103 d d d d d File selection screen 6 Press key and select the download program at display 7 Press key Communication screen 2 5 Press key Communication screen 3 8 Press key Start of communication...

Страница 108: ...elow The procedure above com pletes the replacing work of application software Checking items 1Smart media cover is opened during the data communication from the smart media 2Data of the smart media i...

Страница 109: ...e personal computer after formatting the smart media to be the copy destination with IP 200 For the formatting procedure of the smart media see 6 Formatting POUTE DIRECTORY PROG AMB289 Save program fi...

Страница 110: ...the smart media 1 Smart media is a precision electronic instrument Do not bend it or apply shock to it 2 It is recommended to periodically save the data saved in the smart media to the other vehicle t...

Страница 111: ...ton directly to cloth Stitch shape sewing flat button with blindstitch This item sets the stitch shape of sewing flat button with blindstitch Stitch shape counter stay button sewing This item sets the...

Страница 112: ...plate This item is set to prevent the contact of needle and buttonhole Thinning level of the stay button This item decreases the number of cross over stitches of the lower side button at the time of...

Страница 113: ...ensation This item is the compensation value of the button holding height in the button sewing process Sewing is performed in the neck wrapping process by gradually returning the compensation value to...

Страница 114: ...ngle which is easy to perform positioning according to kinds of buttons neck wrapping height etc Thread drawing motor start position in the button sewing process This item sets the thread slack amount...

Страница 115: ...ng method Sewing shape 1 Sewing flat wrappedaround button with blindstitch 2 Sewing flat wrappedaround button with blindstitch 3 Sewing flat wrappedaround button with blindstitch 4 Sewing counter stay...

Страница 116: ...r standby position Soft start mode button sewing Soft start 1st stitch button sewing Soft start 2nd stitch button sewing Soft start 3rd stitch button sewing No Item Settomg range Ddit unit Initia disp...

Страница 117: ...operation is set 1 Slow 10 Fast Bottom feed move amount at the time of manual mode As much as the move amount of the bottom feed motor to which cloth set ting position is set is advanced No Item Sett...

Страница 118: ...at wrapped around button with blindstitch Button loader lifting amount Lifting amount after grasping button is set Height from tongue stopper lower plate Set this item when tongue stopper parts are ch...

Страница 119: ...Y feed upper motor origin compensation Y feed lower motor origin compensation blindstitch origin Y feed lower motor origin compensation neck wrapping compensation Y feed lower motor origin compensati...

Страница 120: ...l components 2 of Parts List 3 Button carrier pin No Part No Description StampQty Remarks 1 17856600 BUTTON CARRIER A 1 2 17856709 BUTTON CARRIER B 1 3 17856808 BUTTON CARRIER C 1 4 17856907 BUTTON CA...

Страница 121: ...to 2 Movable eye guard of 9 OPTION 7 Tongue stopper No Part No Description Qty 1 40020766 Tongue stopper SS 1 2 40020771 Tongue stopper T 1 Refer to 13 Adjusting the tongue stopper of 3 STAN DARD ADJU...

Страница 122: ...e figure Refer to Parts List 2 Structure is as shown in figure C Loosen setscrew of stopper block in figure B and assemble 5 port solenoid valve supplied as accessories 3 Perform the piping of air hos...

Страница 123: ...Stamp Part No Dimensions A 17856600 B 17856709 C 17856808 Button carrier for 4 holed button Button carrier for 2 holed button 1 2 3 4 5 a 2 0 b 1 0 a 2 4 b 1 2 a 2 6 b 1 2 Stamp Part No Dimensions D...

Страница 124: ...89N replace the tongue stopper guide together 1 Replacing the tongue Remove screws and replace tongue 2 Replacing the tongue stopper guide Remove screws and replace tongue stopper guide with tongue st...

Страница 125: ...machine uses the following three fuses For pulse motor power supply protection 5A time lag fuse For solenoid and pulse motor power supply pro tection 3 15A time lag fuse For control power supply prot...

Страница 126: ...EASE B TUBE white Part No 40013640 is applied to the worm section Grease in JUKI GREASE A TUBE white Part No 40006323 is applied to the parts other than the aforementioned ones Caution 1 When applying...

Страница 127: ...123 B B B B B B B B B B B B B B B B B B B A B B B B B A B A B B B B B B A B B A B A B 2 Main shaft components 2 A GREASE TUBE B JUKI GREASE A B JUKI GREASE A 3 Thread trimmer components...

Страница 128: ...B B B D C A C D B B B B B B B B B B B B B A B B C B B B B B B 4 Thread hook and thread tension components 5 Counter button clamp and cloth presser second process components B JUKI GREASE A B JUKI GRE...

Страница 129: ...125 B B A A B B B B B B B B B B B A B C C B A B B B B B B B B A 6 Vertical feed and X feed upper components 7 Under feed components A GREASE TUBE B JUKI GREASE A A GREASE TUBE B JUKI GREASE A...

Страница 130: ...126 B C C B B B B B A A B B B B B B 8 Vertical feed and differential feed X upper feed components 9 Tongue components A GREASE TUBE B JUKI GREASE A C JUKI GREASE B B JUKI GREASE A...

Страница 131: ...127 10 Chuck components 11 Loader components B A B B B B A B B B B B B B B B B B A GREASE TUBE B JUKI GREASE A B JUKI GREASE A A C D B C D A B B B B B B B B B B B B B B B B B B B B B B B B B B B...

Страница 132: ...n the side of the Box Side of the control box Connect the crimp style terminal of AC input cord to the power plug as shown in the figure Caution Securely perform the insulation treat ment to the red t...

Страница 133: ...Data read from external media cannot be performed recover by reset E013 Write error Possible to Previous screen Data write from external media cannot be performed recover by reset E014 Write protect...

Страница 134: ...ing cannot be performed since the size recover by reset of downloaded sewing data is too large E027 Read error Possible to Previous screen Data read from server cannot be performed recover by reset E0...

Страница 135: ...Semilunar plate of sewing machine motor is the power abnormal E394 Feed plate lowering sensor can not detect Possible to Data input screen When feed plate lowering sensor fails to work recover by res...

Страница 136: ...ding height over at the time of sewing Possible to Data input screen Button holding height is too high and sewing recover by reset cannot be performed at the time of button sewing E499 Y feed motor mo...

Страница 137: ...ction Turn OFF the When input power is instantaneously OFF power E811 Over voltage Turn OFF the When input voltage is 280V or more power E813 Low voltage Turn OFF the When input voltage is 150V or les...

Страница 138: ...gnal is not inputted at the power time of origin retrieval motion E915 Abnormality of communication between Turn OFF the operation panel and main CPU power When abnormality occurs in data communicatio...

Страница 139: ...rror Turn OFF the Origin sensor signal is not inputted at the time of power operation of origin retrieval E997 Button loader motor origin retrieval error Turn OFF the Origin sensor signal is not input...

Страница 140: ...not 1 A Pitch of neck wrapping is too Decrease S123 Neck wrapping pitch and S113 Neck wrapping fails to increase proper large wrapping going pitch respectively Even when number of stitches is not incr...

Страница 141: ...o Thread is not cut at button sewing Adjust S534 Longitudinal position of thread trimming of button sewing in the plus direction Standard is 0 3 unit 6 Thread is not trimmed Wiper 6 1 Thread trimming...

Страница 142: ...Connector CN34 of MAIN Connect CN34 PANEL p c b p c b is disconnected 4 B SDC p c b is broken down Replace SDC p c b 2 5 Data is not sent to LCD liquid 5 A Connector CN105 of PANEL Connect CN105 crys...

Страница 143: ...Connect panel of the same machine type machine other than supposed system is improper in initial machine type setting is communication between connected Press communication switch and write same prog...

Страница 144: ...operation panel and MAIN panel and MAIN CPU CPU is displayed 1 B Program of MAIN is broken Perform rewriting of the program of MAIN 1 C Data of MAIN p c b is broken Initialize the data on the side of...

Страница 145: ...ottle smart media is dirty 1 C Smart media is broken Replace the smart media 3 E013 Write error is 3 1 Data connnot be writen to 1 A Reading section of the Clean the reading section displayed the smar...

Страница 146: ...s displayed lacking smart media space region 6 2 Recognition of the smart 2 A Reading section of the Clean the reading section media cannot be performed smart media is dirty 2 B Inside of the throttle...

Страница 147: ...not be performed connector CN102 of panel 1 B Contact failure of RS232C Check connection of RS232C connector of server connector of server 12 E028 write error is 12 1 Data write to server cannot 1 A C...

Страница 148: ...move 19 1 Input data of shank marble 1 A Y feed move amount is Change input data so that Y feed move amount is smaller limit value over is displayed sewing exceeded maximum arger than maximum move th...

Страница 149: ...rmed D asm is disconnected or asm displayed broken 1 B MAIN p c b or INT p c b is Replace MAIN p c b or INT p c b broken down 24 E948 Abnormality of F 24 1 Deletion or witting of F ROM 1 A MAIN p c b...

Страница 150: ...A Air pressure is too low or Check open close of air valve and air piping or compressor displayed supply capacity of compressor is too low 1 B Signal from pressure gauge Check connection or breaking o...

Страница 151: ...nection of connector Check connection of CN32 CN32 of MAIN p c b is improper 8 E394 Feed plate lowering 8 1 Feed plate lowering sensor 1 A Feed plate lifting cylinderr Check lifting of the feed plate...

Страница 152: ...en open sensor does not come sensor and NAIN INT cord C asm 1 D Chuck close open sensor is Replace the chuck close open sensor broken 12 E398 Chuck level sensor 12 1 Sensor cannot be detected 1 A Adju...

Страница 153: ...sensor is power is displayed fluctuated more than 15 broken down or wiring is short circuited somewhere 1 B MAIN p c b is broken down Replace MAIN p c b 1 C SDC p c b is broken down Replace SDC p c b...

Страница 154: ...motor Check connection or breaking of wire of presser origin origin sensor does not come sensor asm and MAIN INT cord C asm 1 C Presser origin sensor is Replace the presser origin sensor broken 1 D M...

Страница 155: ...ensor is broken 1 D MAIN p c b is broken down Replace MAIN p c b 25 E998 X feed upper motor 25 1 There is no origin sensor 1 A X feed upper motor fails to Check X feed origin retrieval error is signal...

Страница 156: ...CN32 of MAIN Connect CN32 p c b is disconnected 1 4 Drive signal is not output to 4 A Connector CN16 of SDC Connect CN16 motor p c b is disconnected 2 E730 Main shaft motor 2 1 Encoder signal of main...

Страница 157: ...ocked Replace the main shaft motor reverse rotation is displayed the reverse direction 1 B SDC p c b is broken down Replace SDC p c b 1 C MAIN p c b is broken down Replace MAIN p c b 5 E901 Abnormal I...

Страница 158: ...ition data is operated by inputting of thread remaining length from panel S204 Next sewing left side for button sewing S205 Next sewing right side for button sewing S254 Next neck wrapping sewing Thre...

Страница 159: ...drawing motor Feed plate lifting cylinder UP stop position at the end of sewing Start T01 Approx 2 stitches T04 T05 Motion amount move before thread trimming 150ms 110ms 200ms 110ms 60ms UP position...

Страница 160: ...9189 UPPER FEED SENSOR ASSY 40019190 X FEED UPPER ORIGIN SENSOR ASSY 40019191 PRESS SENSOR ASSY 40019192 THREAD SENSOR ASSY 40019193 LOADER SENSOR ASSY 40019194 SWITCH ASM 32002354 LOADER MOTOR JOINT...

Страница 161: ...EED SENSOR ASSY 40019189 UPPER FEED SENSOR ASSY 40019190 DIF FEED SENSOR ASSY 40019191 PRESS SENSOR ASSY 40019192 THREAD SENSOR ASSY 40019193 LOADER SENSOR ASSY 40019194 SWITCH ASM 32002354 LOADER MOT...

Страница 162: ...G SENSOR ASSY 40019188 LOWER FEED SENSOR ASSY 40019189 UPPER FEED SENSOR ASSY 40019190 DIF FEED SENSOR ASSY 40019191 PRESS SENSOR ASSY 40019192 THREAD SENSOR ASSY 40019193 LOADER SENSOR ASSY 40019194...

Страница 163: ...40018377 NEEDLE SWING SENSOR ASSY 40019188 LOWER FEED SENSOR ASSY 40019189 UPPER FEED SENSOR ASSY 40019190 DIF FEED SENSOR ASSY 40019191 PRESS SENSOR ASSY 40019192 THREAD SENSOR ASSY 40019193 LOADER S...

Страница 164: ...8 9 10 11 12 13 14 280V CENTER AGND NC 12V NC RL1 N PD0 N 5V 5V AUDET N AUDET N LSW N TSW N PWF N RES N RSW N ASPC SP0 N SP1 N SP2 N SP3 N SP4 N SP5 N USW N TRIM N ERR N PDET N MA MB BRK N S STATE N S...

Страница 165: ...3 14 280V CENTER AGND NC 12V NC RL1 N PD0 N 48V 48V 33V 33V 24V 12V 5V GND GND GND GND GND GND GND 5V 5V AUDET N AUDET N LSW N TSW N PWF N RES N RSW N ASPC0 SP0 N SP1 N SP2 N SP3 N SP4 N SP5 N USW N T...

Страница 166: ...11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 280V CENTER AGND NC 12V NC RL1 N PD0 N 48V 48V 33V 33V 24V 12V 5V GND GND GND GND GND GN...

Страница 167: ...3M_E 33V 33V 33V 33V 33V 33V 33V 33V M4M_A1 M4M_A2 M4M_B1 M4M_B2 M5M_A1 M5M_A2 M5M_B1 M5M_B2 M6M_A1 M6M_A2 M6M_B1 M6M_B2 M7M_A1 M7M_A2 M7M_B1 M7M_B2 SOL ACT SOL ACT GND GND GND GND M1M_A M1M_B M1M_C M...

Страница 168: ...SENS2 SENS3 SENS4 SENS5 V_TEMP SENS16 SAFETY PAUSE GND GND MAIN P C B A asm INT P C B asm CN40 CN61 24V 24V M1_ORG M2_ORG M3_ORG M7_ORG M5_ORG M6_ORG M4_ORG SENS1 SENS2 SENS3 SENS4 SENS5 V_TEMP SENS1...

Страница 169: ...2 3 1 2 3 BROWN BLACK BLUE CN76 RED 1 2 3 1 2 3 BROWN BLACK CN85 WHITE 1 2 3 1 2 3 BROWN BLACK BLUE CN75 WHITE 24V SENS1 GND 24V SENS2 GND 24V SENS3 GND 24V SENS4 GND 24V SENS5 GND 24V V_TEMP GND 24V...

Страница 170: ...1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 33V 33V M6M_A1 M6M_A2 M6M_B1 M6M_B2 33V 33V M7M_A1 M7M_A2 M7M_B1 M7M_B2 1 2 1 2 1 2 1 2 CN72 WHITE CN72 YELLOW CN66 CN65 CN64 CN71 BLACK CN68 RED 1 2 3 4 5 6 1 2 3...

Страница 171: ...6 7 8 9 1 2 3 4 5 6 7 8 9 CN14 1 2 3 4 1 2 3 4 CN16 WHITE DRAIN WIRE BLACK ORANGE BLUE PURPLE LIGHT BLUE PINK RED YELLOW BLACK RED WHITE GREEN YELLOW SHIELD GND MU MV MW MA MB 5V MZ U V W FG SDC P C B...

Страница 172: ...168 MEMO...

Страница 173: ...8036608 WIRE MARK17 4 18036707 WIRE MARK18 4 18036806 WIRE MARK19 4 18036905 WIRE MARK20 4 18037002 WIRE MARK21 4 18037101 WIRE MARK22 4 18037200 WIRE MARK23 4 18037309 WIRE MARK24 4 18037408 WIRE MAR...

Страница 174: ...riphery C1 Fullperiphery 6x2 drilling on the bottom surface depth 10 4x2 drilling depth 10 4x2 drilling on the bottom surface depth 10 30 drilling JUKI logotype by printing supplied by JUKI 2x10 drill...

Страница 175: ...171 415 15 360 335 315 60 430 265 165 2 0 2 0 1 0 1 0 2 0 2 0 1 0 1 0 2 11drilling 40 A l l r o u n d R 2 A l l r o u n d R 2 2 Auxiliary table Part No 17971805...

Страница 176: ...172 MEMO...

Страница 177: ...pan E This manual uses environment friendly soyink The environmental management system to promote and conduct 1the technological and technical research the development and design of the products in wh...

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