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22
FIGURE 25. CONDENSE PIPEWORK LAYOUT
CONDENSATE
PIPE TO
OUTSIDE DRAIN
FLUE
CONDENSE
PIPE OUTLET
FROM
COMBUSTION
FAN
FLUE CONDENSE PIPE
FROM COMBUSTION FAN
CONDENSE PIPE
OUTLET FROM
COMBUSTION
TRAY
CONDENSING
DRAIN PIPE FROM
COMBUSTION TRAY
COMBUSTION
TRAY
CONDENSATE PUMP
RESERVOIR
FLOAT
FILTER
‘Y’ CONNECTOR
FIGURE 24. CONDENSE PUMP
16.9 CONDENSATE DRAIN PIPES
16.9.1 Refer to section 16.3. See Figure 25.
16.9.2 Be careful when disconnecting the drain pipes and tubes, they will contain water. Drain
as necessary.
16.9.3 The flexible condensate pipes are push fit. Disconnect the pipes from the condense
pump and combustion tray.
16.9.4 Make sure there are no blockages in the condense pipes and tubes.
16.9.5 Reconnect the condense drain pipe to the condense pump.
IMPORTANT:
The condensing tube from the combustion tray MUST be routed so the tube
forms a “S” shape, forming a “U” trap.
IMPORTANT:
Ensure the condensate tube is protected and can not freeze in an unheated
area.
16.9.6 Disconnect the flue elbow outlet and pour water into the condense drain pipe and check
for leaks. Reconnect the pipe to the flue outlet.
16.9.7 Refit in reverse order.
16.10 CONDENSATE PUMP
16.10.1 Refer to section 16.3. See Figure 25.
16.10.2 Disconnect the electrical connections on the electrical panel for Condense Pump and
float switch.
16.10.3 Disconnect the condensate pipes from the “Y” Connection.
NOTE:
The condensate pump, pipes and tubes will contain water.
16.10.4 Remove the screw holding the “Y” connection. Unclip the casing and remove the 2
screws in the pump. Remove the pump.
16.10.5 Check the tank and filter for debris. Make sure there are no blockages in the condense
pipes and tubes.
16.10.6 Clean the tank, filter and floats with warm soapy water. Rinse completely when finished.
16.10.7 Check the inlet and outlet pipe ensuring there are no restrictions to the flow.
16.10.8 Refit the filter and the float making sure it is sitting in the correct position. Refit pump.
16.10.9 Reconnect the condense drain pipe to the condense pump, leaving the flue outlet
disconnected, pour water into the flue pipe outlet to fill the condensate drain pipe and
check for leaks. Reconnect the pipe to the flue outlet.
IMPORTANT:
The condensing tube from the combustion tray MUST be routed to tube form
an “S” shape, making a “U” trap. Fit the tube behind the Condensate Trap to hold it in place.
16.10.10 Continue to refit in reverse order.
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