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12

10. ELECTRICAL

 

  WARNING: THIS APPLIANCE MUST BE EARTHED!

10.1    MAINS SUPPLY

a. 

The heater is supplied with mains cable (PVC sheathed, heat resisting to 85

o

C), 3-core Brown-Blue-

Green/Yellow, 6A, 0.75mm

2

), connected to a terminal block and exiting through the heater at the 

right hand top. The cable is suitable for a 230V 50Hz supply and shall be connected to the fixed 
wiring using a double pole switched, fused spur, incorporating a protective earth link. The fuse 
fitted shall be rated 5A to BS 1362. Connections shall be in accordance with the current edition of 
I.E.E Regulations BS 7671.

b. 

Fan Delay Control and Limit Switch are not adjustable and are set as follows:
i. 

BASIC Models

 

Fan delay control closes at 54°C± 4.5°C; opens at 40°C±3°C.

ii. 

All Models

     

Limit Switch opens at 80°C; closes at 60°C.

c. 

SYSTEM E-T MODELS

  An electronic controller (Thermista-stat) is supplied which acts as a  

   room 

thermostat.

d. 

BASIC MODELS 

 

A 24V room thermostat (not supplied), that complies with BS 800,  

 

 

 

BS 3955 and BS 4201 is essential to ensure close control of comfort  

 

 

 

conditions. An anticipator is located within the thermostat and is  

 

 

 

graded in amps. The anticipator should be checked and adjusted to  

   0.2A.

10.2    THERMISTA-STAT & IT’S LOCATION

a. 

The thermista-stat should be located where there is free air circulation and positioned approximately 
1.5m (5ft) from the floor.

b. 

Avoid the following locations:
i.  In a room where temperature is greatly affected by the sun or any other heat source, e.g. radiant 

fire, wall light fittings or TV set.

ii.  Near an outside door or windows, or on an outside wall.
iii.  Where it will be affected by warm air ducts, diffusers, waste pipes or the heater itself.
iv.  Where it will be subjected to vibration.

c. 

Connect the thermista-stat wires to terminals ‘7’ and ‘8’ on the terminal block, see Figure 14 & 15..

11.    GAS (See BS 5864 and BS 6891)

11.1    The local gas supply conditions MUST be adequate for the specified burner pressures as stated in the 

technical specification (paragraph. 1.3)

11.2    An independent gas supply pipe from the meter is to be preferred wherever possible. Where this is not possible, 

the pipe must be capable of taking the complete input of the heater and all other gas appliances being 
served by the same pipe. This supply should be suitably sized to conform to British Standards requirements 
of no more than 1.0 mbar (0.4” wg) pressure drop (See Table of discharge in BS 6891).

11.3    The ½” union gas cock (supplied) MUST be fitted to the gas inlet of the heater for easy isolation during 

servicing. The gas pipe should be fitted and installed so as to be durable, substantial and gas tight. To assist 
in determining where a gas connection may not be tight, a leak detection fluid should be applied around 
the connection. Under no circumstances should a flame be used to locate a gas leak. Gas entry to the air 
heater is through either side to a to a Rp ½ (½” BSP. internal [parallel] thread).

12. 

FITTING INSTRUCTIONS

CAUTION: This appliance exceeds the recommended weight for a one man lift as detailed in the Manual 

Handling Operations, 1992 Regulations.

It should be noted that this appliance could contain sharp edges and care MUST be taken when handling.

12.1 

FITTING THE APPLIANCE

12.1.1   Making sure the plenum is clear from all debris, lift the appliance into place. 
12.1.2   Using a spirit level it is important the appliance is completely level, this appliance MUST NOT lean 

or tilt in any direction. This will cause problems with the condense draining.

12.1.3   Seal the unit to the plenum, using ducting tape (not supplied). Ensure a good seal is made.
12.1.4    Fix all connections to the appliance ready for commissioning.

Содержание 42-451-09

Страница 1: ...NSTALLATION COMMISSIONING SERVICING INSTRUCTIONS HI SPEC J40 Warm Air Heater with System E T Conventional Control Hi Spec J40 G C No 42 451 09 These instructions are to be left with the User Publicati...

Страница 2: ...ral Description 3 3 Building Standards Regulations 4 4 Safety Gas Information 4 General Safety Information Gas Categories Gas Supply 5 Technical Data 5 6 Heater Compartment Clearances 5 7 Ventilation...

Страница 3: ...nitoring Device TTB 15 Time Control 16 Thermista stat Thermostat 2 GENERAL DESCRIPTION 2 1 HI SPEC J40 is an open flued fan assisted downflow ducted warm air heater which may be supplied with SYSTEM E...

Страница 4: ...appliance is CE certificated for safety and performance It is important that no modifications are made to this appliance unless fully approved in writing by Johnson Starley Ltd If in doubt please rin...

Страница 5: ...rtition or a perforated metal partition with the perforations not exceeding 13mm The secondary flue must be a tight fit where it passes through the partition and must be suitably protected see BS 5440...

Страница 6: ...ain living area but from a convenient central area serving the remainder of the dwelling 8 1 2 The return air system should be constructed of fire resistant material The flue shall not be run through...

Страница 7: ...s 9 5 8 The flue should run as vertically as possible Horizontal runs should be avoided if at all possible and any directional change should be as gentle as possible If there is any doubt about the fl...

Страница 8: ...Below eaves 200mm F Below balconies 200mm G From a vertical drain pipe or soil pipe 150mm H From an internal or external corner Greater than 450mm protrusion 300mm I Above ground roof or balcony leve...

Страница 9: ...t and outlet resistance of the actual or proposed flue NOTE K and Sum K are obtained from Table 2 Ko and Ki are obtained from Table 5 c Table 2 gives resistance factors for common flue components for...

Страница 10: ...positioned in a free air space where it is not shielded by any structure A minimum of 1m 3ft from any vertical or inclined roof structure must be allowed for 9 5 14 Where flue blocks are used builders...

Страница 11: ...4 762881 TABLE 4 WORKED EXAMPLE OF EQUIVALENT FLUE HEIGHT Ridge Terminal 2 x 300mm Extensions 4 x 1000mm Extensions 45 Elbow 300mm Extension 45 Elbow 2 x 300mm Extensions Appliance Draught Diverter 4...

Страница 12: ...to vibration c Connect the thermista stat wires to terminals 7 and 8 on the terminal block see Figure 14 15 11 GAS See BS 5864 and BS 6891 11 1 The local gas supply conditions MUST be adequate for th...

Страница 13: ...e 9 13 3 3 Turn the heater Gas supply ON test for gas tightness and purge the whole gas pipe as described in BS 6891 13 3 4 Referring to Figure 9 press and hold the OPERATING CONTROL and whilst observ...

Страница 14: ...ing has been sized accordingly set the RATE SWITCH to MIN thus reducing the fan speed ii BASIC HEATER The fan speed is adjusted by selecting the fan speed at control panel decrease voltage selection t...

Страница 15: ...e delay before the Main Burner re ignites 14 USERS INSTRUCTIONS 14 1 If the building is unoccupied ensure that the user instructions are left taped to the air heater for the user s reference and that...

Страница 16: ...ir heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 15 1 12 Allow the air heater to operate for...

Страница 17: ...al supply is isolated 15 9 2 Remove the appliance upper and lower doors release the securing screw and hinge down the fan chamber door SYSTEM E T models 15 9 3 Disconnect the following a Air circulati...

Страница 18: ...lips and press the switch out of the fascia panel 15 12 10 Refitting or replacement is in reverse order WARNING The fascia panel is held in place by push fit retainers which must be removed with cauti...

Страница 19: ...y replacement arrangement invalid DEFECT DIAGNOSIS ITEM SYMPTOM POSSIBLE CAUSE REMEDY 1 Pilot will not light No gas supply to heater Check for gas at inlet pressure test point on Multifunctional Contr...

Страница 20: ...Main burner lights but fan fails to run after approximately 3 min Loose electrical connection at fan control Check connections Fan Delay Control faulty Replace Faulty fan assembly Replace taking care...

Страница 21: ...21 Sales Spares Replacement Help Line 01604 762881 FIGURE 11 HI SPEC J40 DIMENSIONS 17 DIMENSIONS...

Страница 22: ...ULT FINDING FLOWCHARTS MAIN BURNER NOT CYCLING ROOM TEMPERATURE TOO HIGH FAN CONTINUES TO RUN OR CYCLES AFTER HEATING IS TURNED OFF FAN OPERATES BUT BURNER CYCLES BEFORE REQUIRED TEMPERATURE IS REACHE...

Страница 23: ...23 Sales Spares Replacement Help Line 01604 762881 MAIN BURNER NOT OPERATING...

Страница 24: ...www johnsonandstarley co uk 24 20 DEFECT DIAGNOSIS FLOWCHART FIGURE 12 SYSTEM E T FUNCTIONAL DIAGRAM...

Страница 25: ...25 Sales Spares Replacement Help Line 01604 762881 FIGURE 13 BASIC FUNCTIONAL DIAGRAM...

Страница 26: ...www johnsonandstarley co uk 26 FIGURE 14 SYSTEM E T CONTROL CIRCUIT DIAGRAM 21 LOGIC DIAGRAM...

Страница 27: ...27 Sales Spares Replacement Help Line 01604 762881 FIGURE 15 BASIC CONTROL CIRCUIT DIAGRAM...

Страница 28: ...in Injector Bray 23 1050 1 19 395 945 1000 0700570 Piezo Unit High Energy 1 20 245 509 1000 0513820 Fuse T3 15A anti surge 1 21 A432 0182000 Filter Tray 1 22 364 835 S00832 Solenoid Valve 1 23 A4300 0...

Страница 29: ...29 Sales Spares Replacement Help Line 01604 762881 FIGURE 16 HI SPEC J40 EXPLODED DIAGRAM 23 EXPLODED DIAGRAM...

Страница 30: ...m start control Heating zone control Fitted Not required WARM AIR HEATER Has the system been balanced in accordance with the heater manufacture s instructions Yes No Was an anemometer used Yes No Yes...

Страница 31: ...Company name Telephone No Gas safe register No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Gas...

Страница 32: ...nson Starley Ltd Rhosili Road Brackmills Northampton NN4 7LZ sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2...

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