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PAGE 4 of 47

Chapter 4

SYSTEM COMPONENTS

4.1. Component Identification

The

STIX

system may utilize the following components

Fig. 3

- Long seam Scanner

BGA018

Fig. 4

- Vertical Probe Holder

PHA015-

Fig. 5

- Spring-Loaded Encoder

BGS053-

Fig. 6

- Irrigation Kit

CMG007

Fig. 7

- STIX Case

BGA005

Fig. 8

- Battery Powered Optical Guide

CXS080

Fig. 9

- Cable Management, dovetail mount

CES044-

Fig. 10

- Pre-Amp Bracket

CES029-

Fig. 11

- Magnetic Wheel

BTS031

Fig. 12

- 3/8 Wrench

EA470

Fig. 13

- 3 mm Hex Driver

EA414

Содержание STIX

Страница 1: ...STIX Magnetic Long Seam Scanner BG0104 Rev 03 3 ...

Страница 2: ...porated with this document WARNING MAGNETIC MATERIAL The wheels of this device produce a magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 25 cm 10 in away at all times WARNING Do NOT operate scanner in an explosive environment Do NOT operate scanner...

Страница 3: ...Terms 3 Chapter 4 System Components 4 4 1 Component Identification 4 4 2 Tools 5 4 3 Dual Pivot Frame Bar 6 4 4 Wheel Block with Handle 7 4 4 1 Wheel Block with Handle Orientation 7 4 4 2 Wheel Block with Handle Mounting 9 4 4 3 Wheel Block with Handle Positioning 9 4 4 4 Wheel Block with Handle Cable Management 10 4 4 5 Wheel Installation 11 4 4 6 Brakes 12 4 4 7 Ratchet Lever 12 4 5 Spring Loade...

Страница 4: ...ferential Four Probe 27 5 1 3 Longitudinal Two Probe Phased Array 28 5 1 4 Longitudinal Four Probe 29 Chapter 6 Operation 30 6 1 Setup of a STIX on a Circumferential Scan Surface 30 6 2 Setup of a STIX on a Longitudinal Scan Surface 32 6 3 Additional Set up Information 35 6 3 1 Longitudinal probe holder adjustment 35 6 3 2 Dual pivot frame bar height adjustment 36 Chapter 7 Maintenance 37 Chapter ...

Страница 5: ...PAGE iv of iv 9 4 Vertical Probe Holder 43 9 5 Probe Holder Components 44 9 5 1 Arm Style 44 9 5 2 Yoke Style 44 9 5 3 Pivot Button Style 44 Chapter 10 Disposal 45 Chapter 11 Limited Warranty 46 ...

Страница 6: ...uct Brand This user manual describes the proper safety precautions setup and use of the STIX manual magnetic scanner 1 1 1 Manufacturer Distributor Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 Phone 780 922 4534 jireh com Manufacturer ...

Страница 7: ... range 15 24 cm 6 in Flat 2 1 2 Operating environment The STIX magnetic scanner is designed for use in an industrial environment that is between 20 C 4 F and 50 C 122 F 2 2 Dimensions and Weight Encoder cable length Standard kit 5 m 16 4 ft Frame weight 1 9 kg 4 25 lb 2 3 Environmental Sealing Watertight submersible contact Jireh Industries Ltd on page 1 for details 2 4 Performance Specifications ...

Страница 8: ... specified direction Indicates alignment axis Indicates user look here or see this part 3 2 Definition of Terms Circumferential Direction of scan travel is around the circumference of the pipe tube Fig 1 Longitudinal Direction of scan travel is lengthwise of the pipe tube Fig 2 Fig 1 Circumferential scanning Fig 2 Longitudinal scanning ...

Страница 9: ...am Scanner BGA018 Fig 4 Vertical Probe Holder PHA015 Fig 5 Spring Loaded Encoder BGS053 Fig 6 Irrigation Kit CMG007 Fig 7 STIX Case BGA005 Fig 8 Battery Powered Optical Guide CXS080 Fig 9 Cable Management dovetail mount CES044 Fig 10 Pre Amp Bracket CES029 Fig 11 Magnetic Wheel BTS031 Fig 12 3 8 Wrench EA470 Fig 13 3 mm Hex Driver EA414 ...

Страница 10: ... 2 Tools The 3 mm hex driver Fig 14 is sufficient for all typical operations and adjustments of the STIX The 3 8 in wrench Fig 15 is used to remove and install buttons on the probe holders Fig 14 3 mm hex driver Fig 15 3 8 in wrench ...

Страница 11: ...w these steps 1 Rotate the dual pivot frame bar ratchet levers Fig 16 to allow movement of the dual pivot frame see Ratchet Lever on page 12 2 The dual pivot frame will pivot both sides of the frame bar simultaneously Fig 17 1 Position the dual pivot frame at the angle required Fig 16 Loosen dual pivot frame bar ratchet levers 1 1 2 2 Fig 17 Pivot the dual frame bars to required position lock ratc...

Страница 12: ...Handle The wheel block with handle offers stability braking and mounting points for both cable management and the spring loaded encoder 4 4 1 Wheel Block with Handle Orientation Orientation and positioning of the wheel blocks with handles on the dual pivot frame bar is determined by the diameter of the scan surface Fig 18 Measurement increments located at the ends of dual pivot frame bar Fig 19 Wh...

Страница 13: ...le Mounting on page 9 Longitudinal 15 24 30 48 cm 6 12 in Wheels inward Fig 21 handle lined up with inner most measurement increment see also Wheel Block with Handle Positioning on page 9 Longitudinal 30 48 cm flat 12 in flat Wheels outward handle flush with frame bar end Fig 22 Fig 21 Wheel block with handle wheels facing inward positioned to innermost measurement increment Fig 22 Wheel block wit...

Страница 14: ...e wing knob Fig 25 4 4 3 Wheel Block with Handle Positioning Adjustment of the wheel block with handle position on the dual pivot frame bar will be necessary on smaller diameter circumferential scan surfaces TIP Positioning of wheel block with handle is only required when the longitudinal scan diameter is less than 30 5 cm 12 in 1 Release the dual pivot frame bar ratchet levers Fig 16 Fig 23 Loose...

Страница 15: ... Repeat the previous steps with the opposite wheel block with handle Be certain the positioning of each wheel block with handle match 4 4 4 Wheel Block with Handle Cable Management Four mounting points for cable management are located on the wheel block with handle see Cable Management on page 20 Fig 27 Simple wheel block positioning Fig 28 Wheel block set to innermost increment Fig 29 Wheel block...

Страница 16: ...e scanner Overcome the magnetic resistance to screw the additional wheel to the axle of the wheel block with handle Fig 31 7 Tightly grip the magnetic wheel by hand and using the 3 mm hex driver tighten the magnetic wheel to the axle Repeat these steps to install magnetic wheels to remaining three wheel mounts TIP To remove magnetic wheels reverse these preceding steps NOTE Magnetic wheels may los...

Страница 17: ...tly and re tighten to the axle with the 3 mm hex driver 4 4 7 Ratchet Lever The ratchet levers lock the brakes and dual pivot frame bar of the STIX system Occasionally movement of the lever s locking position is required The lever placement can be adjusted by following these steps 1 Pull the ratchet lever away from the base of which it is connected Fig 33 2 Continue to pull while rotating the leve...

Страница 18: ...37 3 Spring tension maintains constant encoder contact with the scan surface Fig 38 4 5 2 Circumferential Setup To attach the encoder to the frame bar during circumferential scanning follow these steps 1 Loosen the encoder s dovetail jaw and mount to the dual pivot frame bar Fig 39 2 Tighten the encoder s knob Fig 40 3 Spring tension maintains constant encoder contact with the scan surface Fig 41 ...

Страница 19: ...holder to be attached to a frame bar as well as horizontal positioning on a frame bar Fig 43 2 The vertical adjustment knob allows the vertical probe holder height adjustment Fig 44 3 Position the pivot buttons where necessary When a narrow scanning footprint is required use the pivot button holes closet to the yoke Fig 45 TIP Probe pivoting may be impeded when closer to the yoke D E H F G B C I A...

Страница 20: ...ng when scanning Position the inner probe holder arm accordingly Fig 46 using the supplied 3 mm hex driver Fig 14 6 Loosen the probe holder arm adjustment knob Fig 47 and slide the probe holder arm along the yoke pinching the wedge in place 7 Tighten the probe holder arm adjustment knob Fig 48 4 6 2 Probe Holder Vertical Adjustment To adjust the probe holder vertically follow these steps Fig 46 Ad...

Страница 21: ...nt knob Fig 50 4 Lift the yoke slightly and press the latch button Fig 51 then slowly lower towards scanning surface to apply spring pressure to the wedge Fig 52 TIP If less spring force is desired refer to step 2 and place the wedge approximately 20 mm in above inspection surface 4 6 3 Probe Holder Transverse Adjustment To adjust the probe holder s transverse angle follow these steps Fig 51 Press...

Страница 22: ...probe holder Fig 55 Then tighten the transverse adjustment screw 4 6 4 Probe Holder Longitudinal Adjustment To adjust the probe holder s vertical angle for longitudinal scanning follow these steps 1 Ensure the probe holder is in latched upper position Fig 49 2 Using the supplied 3 mm hex driver Fig 14 loosen the longitudinal adjustment screw Fig 56 3 Rotate the main body of the probe holder until ...

Страница 23: ...er Fig 14 unscrew the yoke pivot screw and remove yoke Fig 59 3 Loosen the probe holder arm adjustment knob and the arm clamp screw Slide the probe holder arms off the yoke Fig 60 4 Flip the yoke 180 and reverse the probe holder arms Fig 61 5 Place the pivot buttons on the inside of the probe holder arms Fig 62 using a 3 8 in wrench Fig 15 Fig 59 Unscrew yoke pivot screw Fig 60 Remove probe holder...

Страница 24: ...ate the recessed M3 screw on the bottom of the probe holder Unscrew the stop post using a 1 5 mm hex wrench until it has cleared all obstructions Do not remove stop post Fig 64 8 Raise the stop post on the opposite side until the side of the post clearly contacts the 90 stop point on the probe holder s base Fig 65 Fig 63 Screw yoke to opposite side Fig 64 Lower 90 stop post Fig 65 Raise opposite 9...

Страница 25: ...ons Available in a variety of shapes and sizes fitting various wedge dimensions Use the supplied 3 8 in wrench Fig 15 to remove and install pivot buttons Fig 67 4 8 Cable Management 1 2 Fig 67 Pivot buttons Fig 68 Cable management ...

Страница 26: ...e Fig 69 1 2 Tighten the cable management knob Fig 69 2 when the cable management dovetail mount is positioned where required 4 8 2 Cable Management Setup The cable management is offered in a variety of lengths and provides a means of bundling and protecting cables and hoses that run to the scanner 1 Open the cable management tube and cable latch Begin at the tube s dovetail mount and place the ca...

Страница 27: ...le management dovetail mount follow these instructions to re attach the cable management tube and dovetail mount 1 Loosen the clamp screw using the supplied 3 mm hex driver 2 Slide the clamp around the tube first and then slide the tube around the outside of the cable management dovetail mount Fig 74 Align the zipper opening and the cable management dovetail mount opening 3 Slide the clamp over th...

Страница 28: ...etup as follows 1 Secure the battery powered optical guide to the perpendicular mount Fig 78 2 Affix the perpendicular mount to the appropriate dovetail jaw Fig 79 of the scanner 3 Adjust the battery powered optical guide s friction pivot Direct the beam at the inspection surface Fig 80 WARNING LASER RADIATION Do not view directly with optical instruments Class 1M laser product Fig 77 Battery powe...

Страница 29: ...PAGE 24 of 47 NOTE The battery powered optical guide requires 1 AA battery for operation Fig 79 Attach to dovetail jaw Fig 80 Aim optical guide ...

Страница 30: ...smooth edges so as not to cut pre amp velcro strap To install and use the pre amp follow these steps The pre amp bracket mounts to any dovetail groove to hold a pre amp Compatible with most standard pre amps use the adjustable screw mounting channel on the bottom of the bracket to attach a pre amp The pre amp bracket may also be ordered with velcro straps which are used to hold the pre amp Fig 81 ...

Страница 31: ...PAGE 26 of 47 Chapter 5 PREPARATION FOR USE 5 1 Configurations 5 1 1 Circumferential Two Probe Phased Array Fig 84 Circumferential two probe phased array ...

Страница 32: ...PAGE 27 of 47 BG0104 Rev 03 3 5 1 2 Circumferential Four Probe Fig 85 Circumferential four probe ...

Страница 33: ...PAGE 28 of 47 5 1 3 Longitudinal Two Probe Phased Array Fig 86 Longitudinal two probe phased array ...

Страница 34: ...PAGE 29 of 47 BG0104 Rev 03 3 5 1 4 Longitudinal Four Probe Fig 87 Longitudinal four probe ...

Страница 35: ...l not be illustrated 3 Assemble the appropriate configuration to the scanner body Fig 90 4 Mount the spring loaded encoder see Spring Loaded Encoder on page 13 to the wheel block with handle Fig 90 When possible mount the spring loaded encoder in a position that follows the scanner direction of travel Mount the probe holders to the dual pivot frame bar see Probe Holder Setup on page 14 Fig 88 Moun...

Страница 36: ...d see Brakes on page 12 7 Place the configured scanner on the scan surface Fig 92 TIP Use caution when placing equipment on the scan surface The magnetized wheels can cause the assembly to lurch towards the metal suddenly 8 Lower probe holders to scan surface see Vertical Probe Holder on page 14 release both brakes to begin scanning procedure Fig 91 Phased array to longest bar Fig 92 Place scanner...

Страница 37: ...Ensure the ratchet levers of the dual pivot frame bar are tightly locked Fig 94 NOTE Wedges and probes are not be illustrated 3 When performing a 4 probe scan place phased array probe holders on the longest bar Fig 95 of the dual pivot frame bar Illustrated in red Fig 93 Mount probes and wedges to probe holders Fig 94 Lock dual pivot frame bar levers Fig 95 Phased array to longest bar ...

Страница 38: ...pring Loaded Encoder on page 13 to the wheel block with handle Fig 96 When possible mount the spring loaded encoder in a position that follows scanner direction of travel Mount the probe holders to the dual pivot frame bar see Probe Holder Setup on page 14 Fig 96 Mount probe holders and encoder 1 2 1 Fig 97 Place scanner on scan surface ...

Страница 39: ...8 while simultaneously lowering the scanner to position Fig 97 2 TIP Use caution when placing equipment on the scan surface The magnetized wheels can cause the assembly to lurch towards the metal suddenly 8 Ensure the wheels are seated flat on the scan surface Fig 98 9 Tighten the ratchet levers of the dual pivot frame bar Fig 99 Fig 98 Wheels are flat on scan surface Fig 99 Tighten ratchet levers...

Страница 40: ...6 3 Additional Set up Information The following steps may be required or helpful during certain scan situations 6 3 1 Longitudinal probe holder adjustment Scanning pipe diameters less than 30 5 cm 12 in longitudinal adjustment of the probe holders may be required Fig 101 STIX system prepared for scanning 20 cm 7 87 in Fig 102 Longitudinal probe holder adjustment ...

Страница 41: ...on of the wheel blocks with handles can lower the dual pivot frame bar towards the scan surface if required 1 Loosen the wheel block with handle wing knob 2 Use the measurement increments Fig 18 to position the wheel block with handle on each side of the dual pivot frame bar see Wheel Block with Handle Positioning on page 9 Fig 103 Wheel block positioning Fig 104 Dual pivot frame bar lowered towar...

Страница 42: ...etely waterproof Components can be washed with warm water dish soap and a medium bristle brush Before using the scanner ensure all connectors are free of water and moisture NOTE All components with wiring cables or electrical connections are splash proof However these components are NOT submersible NOTE Never use strong solvents or abrasive materials to clean your scanner components ...

Страница 43: ...oning Instrument not properly setup Refer to instrument s documentation regarding proper setup Issue with encoder Contact Jireh Industries for repair see Jireh Industries Ltd on page 1 8 1 Technical Support For technical support contact Jireh Industries contact Jireh Industries Ltd on page 1 ...

Страница 44: ...ireh Industries Ltd on page 1 NOTE These drawings are for parts order This is not a list of kit contents 9 1 Scanner BOM ID Part Description 1 BGS058 Wheel Block with Handles 2 3 BTS018 Brake Handle EA342 Ratchet Lever 4 BGS065 Dual Pivot Frame Bar 40 cm 15 74 in BTS031 Magnetic Wheel 5 1 2 1 5 4 3 Fig 105 STIX scanner parts ...

Страница 45: ...4 Probe 2 BGS053 X Spring Loaded Encoder see Encoder Connector Type 3 PHG014 Probe Holder Spare Parts Kit 4 EA470 3 8 in Wrench 5 EA414 3 mm Hex Driver 6 PHG012 BYY Probe Holder Arm Set Long Drop Arms see Pivot Button Style 7 BGA005 STIX Case 2 1 5 7 3 4 6 Fig 106 STIX kit components ...

Страница 46: ... PH0069 4 1 cm 1 61 in 4 6 cm 1 81 in Length Swing Arm Style Swing Arm Style Part PH0100 Part Length B C Connector Type Olympus Focus LT Zetec Z Scan Eddyfi Ectane 2 Olympus OmniScan MX Zetec ZIRCON TOPAZ Company Instrument G M Connector Type GE USM Vision Sonotron Isonic D F TD Focus Scan Handy Scan Pocket Scan Olympus OmniScan MX2 OmniScan SX U Sonatest VEO PRISMA Company Instrument V Pragma PAU...

Страница 47: ...al Guide Part Length CX0141 4 5 m 14 7 ft CX0145 9 5 m 31 1 ft Fig 110 Cable management length 3 2 1 BOM ID Part Description 1 BGS068 2 3 CXS082 Optical Guide Clamp Perpendicular Dovetail Mount JV024 Line Laser battery powered class 1 Fig 111 Battery powered optical guide ...

Страница 48: ... ID Part Description 1 PHS028 Vertical Probe Holder Subassembly 2 3 see Arm Style 4 5 see Yoke Style 6 MD050 010 SHCS M4 x 0 7 x 10 mm SST PH0082 Knurled Knob M4 x 0 7 x 10 mm 3 mm stand off SST PH0011 X Pivot Button Style see Pivot Button Style Fig 112 Vertical probe holder ...

Страница 49: ...cm 11 81in BG0038 50 50cm 19 69in Length 01 02 03 04 Pivot Hole Size 5 0 mm 0 20 in 2 7 mm 0 11 in 9 5 mm 0 38 in 8 0 mm 0 32 in Olympus TOFD Sonatest DAAH PA Olympus PA 06 07 08 09 2 3 mm 0 09 in Conical Head 5 mm 0 20 in Internal 3 0 mm 0 12 in Zetec PA TOFD Wedge Type Pivot Hole Size Wedge Type Wide Standard PHS048 8 3 cm 3 26 in 12 2 cm 4 79 in Length Yoke Style Yoke Style Part PHS047 Part Len...

Страница 50: ... European Directive on Waste Electrical and Electronic Equipment WEEE this symbol indicated that the product must not be disposed of as unsorted municipal waste but should be collected separately Refer to Jireh Industries for return and or collection systems available in your country ...

Страница 51: ...changed any replacement item becomes your property and the replaced item becomes Jireh s property When a refund is given your product becomes Jireh s property OBTAINING WARRANTY SERVICE To utilize Jireh s warranty service you must ship the product at your expense to and from Jireh Industries Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number This num...

Страница 52: ...ctive owners and third party entities Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All specifications are subject to change without notice 2015 2020 Jireh Industries Ltd ...

Страница 53: ...Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 780 922 4534 jireh com ...

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