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WHAT IS PLASMA?

 

 

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Plasma is commonly described as the fourth state of matter (i.e. solid, liquid, gas then plasma).            

 

 

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If you increase gas to an extremely high temperature you get the fourth 
state plasma, the energy begins to break apart the gas molecules and   
the atoms begin to split. Normal atoms are made up of protons and    
neutrons in the nucleus surrounded by a cloud of electrons. In plasma, 
the electrons separate from the nucleus. Once the energy of heat         
releases the electrons from the atom, the electrons begin to move 
around quickly.                                                                                                   
The electrons are negatively charged and they leave behind their        
positively charged nuclei. These positively charged nuclei  are known as 
ions. When the fast

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moving electrons collide with other electrons and 

ions, they release vast amounts of energy. 

 

       This energy is what gives plasma its unique status and unbelievable cutting power. 

 

 

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Plasma is a gas which has been heated to an extremely high temperature and ionized so that it        
becomes electrically conductive. An example of naturally occurring plasma is lightning.

 

 

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The plasma arc cutting, gouging and welding processes uses plasma to transfer an electrical arc to   
the work piece, the electrically conductive gas will transfer the energy from the plasma power source 
through a plasma torch to the material being cut.

 

 

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The plasma arc cutting process basics can be seen in the         
illustration. The basic principle is that the arc is formed   
between the electrode and the work piece by forcing the 
plasma gas and the electrical arc  through a small orifice 
within the copper tip. This will increase the speed and   
temperature of the plasma exiting the tip. The temperature 
of the plasma is in excess of 15000°C and the speed can  
approach that of sound. This plasma gas flow in conjunction 
with the high temperature enables a deeply penetrating 
plasma jet to cut through the work piece material and at 
the same time molten material is blown away from the cut. 

 

 

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The process differs from the oxy

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fuel process in that the plasma process works by using the high        

temperature arc to melt the metal to be cut.                                                                                               
With the oxy

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fuel process, the oxygen oxidises the metal to be cut and the heat from the exothermic 

reaction melts the metal. So, unlike the oxy

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fuel process, the plasma process can be used to cut            

metals including those which form protective refractory oxides such as aluminium, stainless steel,               
non

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ferrous alloys and cast iron. 

 

 

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The output current (amps) of the power supply will determine the cutting thickness and speed            
capabilities of the plasma machine.

 

 

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While the primary goal of plasma arc cutting is the separation of metal, plasma arc gouging is used    
to remove metals to a controlled depth and width.

 

 

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Plasma machines consist of a power supply, an arc starting circuit, a plasma torch and a compressed 
air supply.

 

 

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Direct current (DC) straight polarity is used for plasma cutting with the electrode being 

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 negative   

and the tip/work piece being + positive.

 

 

Содержание EVO 2.0 EP-45

Страница 1: ...1 ClearVision Optional TFT LCD screen included...

Страница 2: ...rect information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial number ________________...

Страница 3: ...a 11 Product Overview 12 Technical Specifications 13 Description of EP 45 ClearVision Control Panel 14 Description of EP 45 Optional TFT LCD Control Panel 17 Description of Air Compressor 24 Installat...

Страница 4: ...g should be regularly checked for damage and overheating Never use worn damaged under sized or poorly jointed cables Insulate yourself from work and earth using dry insulating mats or covers big enoug...

Страница 5: ...cutting is taking place Wear suitable protective flame resistant clothing gloves and footwear Ensure adequate extraction and ventilation is in place prior to welding and cutting to protect users and...

Страница 6: ...ding fume Ensure the welding zone is well ventilated and provision should be made for suitable local fume extraction system to be in place If ventilation is poor wear an approved airfed welding helmet...

Страница 7: ...ated by high currents may affect the operation of pacemakers or electronically controlled medical equipment Wearers of vital electronic equipment should consult their physician before beginning any ar...

Страница 8: ...permanent damage to your hearing Noise from cutting and welding equipment can damage hearing Always protect your ears from noise and wear approved and appropriate ear protection if noise levels are hi...

Страница 9: ...AND UNPACKING Supplied within your new Jasic EVO product package will be the following items with each model Use care when unpacking the contents and ensure all items are present and not damaged If da...

Страница 10: ...rance 15 I1max Rated maximum input current I1eff Maximum effective input current X Duty cycle The ratio of given duration time the full cycle time U0 No load voltage Open circuit voltage of secondary...

Страница 11: ...tration The basic principle is that the arc is formed between the electrode and the work piece by forcing the plasma gas and the electrical arc through a small orifice within the copper tip This will...

Страница 12: ...nufacturing power plant installation and construction industry metallurgy chemical engineering aerospace automobile and engineering vehicles manufacturing and construction facilities Jasic Cut EP 45 a...

Страница 13: ...0V 15 Rated input current Imax A 115V 31 230V 23 115V 37 230V 27 Rated input power kVA 115V 3 6 230V 5 3 115V 10 230V 6 2 Cutting current range A 115V 20 30 230V 20 45 115V 20 30 230V 20 45 Rated oper...

Страница 14: ...power cable 8 Air supply hose Dinse socket size is 15 25mm Rear view Jasic Cut EP 45 9 Machine carry handle 10 Input air regulator Adjustment knob 11 Input air regulator Pressure gauge 12 Input air re...

Страница 15: ...lockwise increases the parameter value and rotating the adjusting knob counterclockwise decreases the parameter value When the adjusting knob is rotated the adjusted parameters are displayed in the pa...

Страница 16: ...cutting mode selection button for 5 seconds when not cutting to restore factory mode 2 After 1 seconds the display window will count down from 3 After completion factory settings are restored If you...

Страница 17: ...or Pressure gauge 12 Input air regulator Compressed air inlet 13 Machines ON OFF power switch 14 Rear panel with integrated cooling vents 15 Input power cable Control panel view Jasic Cut EP 45 16 Hom...

Страница 18: ...creasing respectively Home Button Pressing the home button at any time will take you directly back to the home screen which is shown in the display screen image below Return Button The return button w...

Страница 19: ...ease Note 2T 4T 4T is not available in grid cutting mode Cutting torch length and post flow time configuration Whether you are in continuous or mesh cutting modes you can enter the D tab which takes y...

Страница 20: ...ttings icon shown left and then press the control dial You will then enter the settings screen from here you can scroll to information such as system information language choice unit selection factory...

Страница 21: ...right The example shown is error E60 which is an over temperature error For a detailed list of error codes please see page 39 Configuration Settings Engineers mode From the settings screen rotate the...

Страница 22: ...s of the machine On selecting the parameter reset option you can rotate the control dial to either accept or cancel the reset process pressing the control dial to accept will then reset all saved para...

Страница 23: ...screen as shown below where you have easy access to some of the machines user instructions From here you can learn about the user interface control panel including the machine components and operation...

Страница 24: ...ir outlet connection which connects the air hose to the power source regulator inlet see page 28 Please Note When using the EP 45SC via a portable transformer please ensure that you use a suitably siz...

Страница 25: ...over Never use the machine on its side Most metals including stainless steel can give off toxic fume when welded or cut To protect the operator and others working in the area its important to have ad...

Страница 26: ...offers only dry compressed air and is capable of delivering the volume of air that is required to run your plasma cutting machine to specification We recommend the minimum air supply requirements of...

Страница 27: ...retaining cap is removed preventing machine operation Without such protection circuitry as previously mentioned the open circuit voltage could be as high as 350V DC at the torch head The torch head en...

Страница 28: ...nding on which control panel your machine has activate the test air option which will then activate air purging to start the air flow through the machine and plasma torch refer to pages 15 or 20 for f...

Страница 29: ...off the output You must release the torch trigger and press it again to re establish the pilot arc and keep cutting 4T continuous cutting When the main arc is extinguished due to lack of base material...

Страница 30: ...igger to repress the trigger so in the case of cutting grid or perforated material we have the following option that should be used Perforated cutting mode Mesh cutting Perforated cutting This setting...

Страница 31: ...orch away from the plate at a fixed height Also available are roller guides and circle cutting guide kits which can be very helpful in creating the cuts you want To begin cutting you would place the t...

Страница 32: ...utting tip insulated shielded from the material being cut Using a drag shield cap allows you to rest the torch via the drag cap on the workpiece while maintaining an optimal 2 3mm standoff without tou...

Страница 33: ...utting arc penetrates the work piece maintain your normal cutting height and the cutting process can then begin If the material being cut is thicker than 2mm the torch should be held at a 30 60 angle...

Страница 34: ...09 Shielded Cutting Tip 0 9 30 40A Back Striking 10 12 51318C 10 Shielded Cutting Tip 1 0 40 50A Back Striking 10 14 60389 Retaining Cap 1 16 60389C Shield Cup Body 1 18 60432 Double Pointed Spacer f...

Страница 35: ...much step on or press upon the cable to avoid restricting the air flow The cutting torch may be burned if the air flow is too low Keep the cutting cable away from sharp edges 8 When the work piece is...

Страница 36: ...f guide or a cutting guide will help keep a consistent tip to work distance for best results Kerf width While plasma cutting a void is left behind which is called the kerf in the material being cut Be...

Страница 37: ...with material type being cut as well as the operators skill set Speeds shown below are offered as a guide only for our Jasic hand cutting systems using compressed air cutting mild steel material with...

Страница 38: ...e input cable plug and connections Check the ON OFF switch for function and continuity Primary power switch is on but the cooling fan does not work Check fan is not being blocked by debris Check fan f...

Страница 39: ...in specification and the alarm persists contact an approved technician E32 Overvoltage protection The input mains voltage is too high Turn the machine off and back on again If the alarm continues chec...

Страница 40: ...life time of consumables Low air pressure or low air flow or too Check for low air pressure to the plasma machine low flow be caused by a long air hose with a small internal diameter Ensure your comp...

Страница 41: ...excessive wear on the cutting tip Do not overtighten the electrode when fitting a new set of consumables Over tightening may cause damage to the head thread the tip not to seat correctly Only use the...

Страница 42: ...r the following steps every 1000 hours or 12 months of the air compressor running 1 Turn the rear panel air filter anticlockwise to open the outer cover 2 Replace the internal filter element 3 Install...

Страница 43: ...tally compatible recycling facility Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency Our registration reference is WEEMM3813AA In order to...

Страница 44: ...44 UKCA Declaration of Conformity...

Страница 45: ...45 EC DECLARATION OF CONFORMITY...

Страница 46: ...an incorrect or faulty mains supply Overloading during use Any modifications that are made to the product without the prior written consent Software errors due incorrect operation Any repairs that are...

Страница 47: ...5 Pins function 1 2 115V AC 1 3 230V AC 4 Ground Compressor 4 Pin Plug Please Note Depending on region torch socket and torch wiring maybe different Please Note Depending on region torch socket and to...

Страница 48: ..._________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

Страница 49: ..._________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

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