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6 Repair and maintenance

6.1 Routine maintenance

The influence of the ambient temperature, humidity, dust and vibration will cause the

aging of the devices in the Inverter, which may cause potential faults or reduce the service life

of the Inverter. Therefore, it is necessary to carry out routine and periodic maintenance.

Routine maintenance involves checking:

Item

Details

Measures

Terminal screws

Are they loose?

Tighten the screws.

Heat sink

Is it dusty?

Blow away the dust with 4

～

6kg/cm2 pressure

dry compressed air.

PCB

Is it dusty?

Blow away the dust with 4

～

6kg/cm2 pressure

dry compressed air.

Cooling fan

Is it noisy and with abnormal
oscillations?

Relace the cooling fan

Power
components

Is it dusty?

Blow away the dust with 4

～

6kg/cm2 pressure

dry compressed air.

DC bus aluminum
electrolytic
capacitor

Is it discoloured, with peculiar
smell or bubbles?

Relace the aluminum electrolytic capacitor

6.2 Replacement of vulnerable components

The vulnerable components of the Inverter are cooling fan and aluminum electrolytic

capacitor. Their service life is related to the operating environment and maintenance status.

Generally, the service life is shown as follows:

Cooling fan: 3 years

Aluminum electrolytic capacitor: 5 years.

Содержание DLB1-0004T4G

Страница 1: ...motor parameters P1 00 P1 37 41 4 4 V F control parameters P2 00 P2 15 46 4 5 Vector control parameters P3 00 P3 22 51 4 6 Input terminals P4 00 P4 39 55 4 7 Output terminals P5 00 P5 22 68 4 8 Start stop control P6 00 P6 15 74 4 9 Operation panel and display P7 00 P7 14 79 4 10 Auxiliary functions P8 00 P8 53 82 4 11 Fault and protection P9 00 P9 70 92 4 12 PID functions PA 00 PA 28 103 4 13 Swin...

Страница 2: ...l 1 3 3 7 1 Communication protocol 133 7 2 Verification mode 136 7 3 Communication addresses 137 Appendix I Parameter list 1 4 1 Appendix II Expansion cards 1 5 6 Appendix II 1Multi function card DLB1 PC1 156 Appendix II 2 Encoder card PG card 158 Appendix III Brake accessories 1 6 2 Appendix IV Selection of Peripheral Electrical Devices 1 6 4 Appendix V Guide for complying with EMC 1 6 9 Appendix...

Страница 3: ... 3 1 Summary 1 1 Name plate Graph 1 1 Nameplate Important Please read Appendix VI Safety Instructions carefully before and during using JADEN DLB1 inverters ...

Страница 4: ...1 0004T4G 4 0 10 5 8 5 DLB1 05D5T4G 5 5 15 5 13 DLB1 07D5T4G 7 5 20 5 16 DLB1 0011T4G 11 27 6 25 DLB1 0015T4G 15 37 1 32 DLB1 0018T4G 18 41 9 38 DLB1 0022T4G 22 49 3 45 DLB1 0030T4G 30 65 7 60 DLB1 0037T4G 37 80 6 75 DLB1 0045T4G 45 96 4 90 DLB1 0055T4G 55 117 6 110 DLB1 0075T4G 75 166 4 150 DLB1 0090T4G 90 184 3 170 DLB1 0110T4G 110 226 8 210 DLB1 0132T4G 132 268 1 250 DLB1 0160T4G 160 321 1 300 ...

Страница 5: ...DLB1 0018T7G 18 35 7 34 DLB1 0022T7G 22 41 7 40 DLB1 0030T7G 30 57 4 55 DLB1 0037T7G 37 66 5 65 DLB1 0045T7G 45 81 7 80 DLB1 0055T7G 55 101 9 100 DLB1 0075T7G 75 137 4 130 DLB1 0090T7G 93 151 8 147 DLB1 0110T7G 110 185 3 180 DLB1 0132T7G 132 220 7 216 DLB1 0160T7G 160 264 2 259 DLB1 0187T7G 187 309 4 300 DLB1 0200T7G 200 334 4 328 DLB1 0220T7G 220 363 9 358 DLB1 0250T7G 250 407 9 400 DLB1 0280T7G ...

Страница 6: ... power 1 8 power 2 power square V F separation Two types complete separation half separation AVR output Ramp mode Straight line ramp S curve ramp Four groups of acceleration deceleration time with the range of 0 0 6500 0s DC braking DC braking frequency 0 00 Hz to maximum frequency Braking time 0 0 36 0s Braking action current value 0 0 100 0 JOG control JOG frequency range 0 00 50 00 Hz JOG accel...

Страница 7: ...ut terminal 6 digital input DI terminals DI5 supports up to 100 kHz high speed pulse input 3 analog input AI terminals support 0 10 V voltageinput or 4 20 mA current input Output terminal 2 digital output DO terminal FM supports 0 10 kHz square wave signal output 1 relay output terminal 2 analog output AO terminal that support 0 20 mA current output or 0 10 V voltage Display and panel LED display ...

Страница 8: ...rical Devices and System Configuration Grounding Circuit braker Motor DC reactor EMC filter Grounding AC reactor Inverter EMC filter Contactor AC reactor Power Brake resistor Brake unit Graph 1 2 Peripheral electrical devices ...

Страница 9: ... 9 1 5 Product outline and installation dimensions 1 5 1 Product outline installation dimensions Graph 1 3 0 4W 1 5KW product outlines dimensions Graph 1 42 2KW 3 7KW product outline dimensions ...

Страница 10: ... 10 Graph 1 5 5 5 7 5KW product outline dimensions Graph 1 611 18 5KW product outline dimensions ...

Страница 11: ... 11 Graph 1 722 30KW product outline dimensions Graph 1 837 55KW product outline dimensions ...

Страница 12: ... 12 Graph 1 875 110KW product outline dimensions Graph 1 9 132 160KW product outline dimensions ...

Страница 13: ... 13 1 5 2 Detachable keyboard operation panel dimensions Graph 1 10 detachable keyboard outline dimensions Graph 1 11 detachable keyboard aperture dimensions ...

Страница 14: ... 14 2 Wirings 2 1 Standard wiring diagrams Graph 2 8 0 4 18 5KW inverter wiring diagram ...

Страница 15: ... 15 Graph 2 922 400KW inverter wiring diagram ...

Страница 16: ...B External brake resistor terminal P DC bus negative terminal U V W Three phase AC output terminal PE Grounding terminal 18 5KW 400KW Terminal name Function R S T Three phase power input terminal External brake unit terminal P External DC reactor terminal U V W Three phase AC output terminal Grounding terminal R S T P U V W POWER MOTOR ...

Страница 17: ...nput terminal X2 Default setting Forward JOG FJOG DI3 Multi function input terminal X3 Default setting Fault reset RESET DI4 Multi function input terminal X4 Default setting Multi speed terminal1 DI5 Multi function input terminal X5 Default setting Multi speed terminal12 DI6 Multi function input terminal X6 Default setting REV operation REV SP Multi function input common Default 24V short circuit ...

Страница 18: ...d pulse output Pulse range 0 100kHz Open collector output Defined by P5 00 FM terminal output mode selection When used as high speed pulse output maximum frequency is 100kHz COM FM output common terminal Analog AO1 Analog monitor output1 Voltage or current output Default setting output frequency Output voltage range 0 10V Output current range 0 20mA AO2 Analogm monitor output2 Voltage or current o...

Страница 19: ...2Analog input terminal wiring D L B 1 A I 1 G ND 0 0 2 2 u F 5 0 V F e r r i t e b r e a d E x t e r n a l a n a l o g s o u r c e Graph 2 13Analog input terminaltreatment 2 Digital input terminal Shielded cables shall be used Cables shall be as short as possible and not exceeding 20 meters When using active drive mode user shall take necessary filter measures to counter power interference It is r...

Страница 20: ...as source wiring mode P N P 信号 C O M 4 7 K 4 7 K D 1 5 D 1 1 S P 2 4 V 0 V 2 4 V V C C 3 3 Ω E x t e r n a l c o n t r o l l e r I n v e r t e r 9 3 0 V Graph 2 15 PNP input wiring 3 Output terminal Digital output is open collector output When using external power please connect external power negative node to COM terminal Maximumcurrent is 50mA for open collector output If external load is relay ...

Страница 21: ... 21 R e l a y F l y w h e e l d i o d e 2 4 V D O 1 D O 2 C M E M a xc u r r e n t 5 0 m A I n v e r t e r C O M Graph2 16Digital output wiring ...

Страница 22: ... SP jumper J9 I n t e r n a l2 4 V E x t e r n a l p o w e r 1 2 3 1 2 3 2 AO1 jumper J1 0 1 0 V 0 2 0 m A 1 2 3 1 2 3 3 AO2 jumper J2 0 1 0 V 0 2 0 m A 1 2 3 1 2 3 4 AI1 Jumper J4 0 1 0 V 0 2 0 m A 1 2 3 1 2 3 5 AI2Jumper J5 0 1 0 V 0 2 0 m A 1 2 3 1 2 3 6 AI3 Jumper J6 0 1 0 V 0 2 0 m A 1 2 3 1 2 3 ...

Страница 23: ...scriptions DIR Direction ON FWD status OFF REV status RUN Operation ON RUN status OFF STOP status LOCAL Command source ON terminal operation control status OFF keyboardoperation control status BLINK remote operation control status TUNE TC Tune fault ON torque control mode SLOW BLINK tuning status FAST BLINK fault status Hz A V RPM Hz A A V Unit Hz frequency unit A current unit V voltage unit RPM H...

Страница 24: ...t key Select parameter when at run or stop When editing parameters can select place for editing DATA ENTER Confirm key Confirm parameters Increase key Decrease key DIR JOG Multi function selection key Function switching set by P7 01 RUN Operation key When under keyboard operation mode used to start operation STOP RESET STOP RESET key Set by P7 02 ...

Страница 25: ...tion code setting level 3 menu Graph 3 2 Example Change P3 02 from 10 00Hz to15 00Hz as shown in Graph3 3 Graph 3 3 Parameter inspection Please refer to P7 03 P7 04 P7 05 for parameter inspect settings Password setting When PP 00 is not 0 inverter is under password protection The password is as shown in PP 00 To cancel password protection user must enter the correct password and set PP 00 0 ...

Страница 26: ... Parameters Motor1 P1 06 asynchronous motor stator resistor P1 07 asynchronous motor rotorresistor P1 08 asynchronous motor leakage inductanceP1 09 asynchronous motor mutual inductance P1 10 asynchronous motor no load current 4 If asynchronous motor cannot separate from load set P1 37 1 and press RUN key Finish auto tuning 3 3 JOG DLB1 series default setting value Code Default setting value P0 01 ...

Страница 27: ...s Function code Name Unit d0 00 Running frequency Hz 0 01Hz Inverter absolute value of theoretical running frequency d0 01 Set frequency Hz 0 01Hz Inverter absolute value of theoretical set frequency d0 02 DC Bus voltage V 0 1V DC bus voltage detectedvalue d0 03 Output voltage V 1V Inverterrunning state output voltage d0 04 Output current A 0 01A Motorrunning state output current d0 05 Output powe...

Страница 28: ...is described in the following table 0 9 place output terminal status 0 invalid 1 valid d0 09 AI1 voltage V 0 01V AI1 input voltage value d0 10 AI2 voltage V 0 01V AI2 input voltage value d0 11 AI3 voltage V 0 01V AI3 input voltage value 11 14 13 12 211 2 2 212 13 14 DI7 DI8 DI10 DI9 7 6 5 4 3 2 1 0 DI1 DI2 10 9 8 DI3 DI4 DI5 DI6 VDI5 VDI4 VDI3 VDI2 VDI1 2 2 2 2 2 2 2 2 0 1 2 3 4 5 6 7 2 2 2 8 9 10...

Страница 29: ...ng time 0 1Min Used for timer control d0 21 AI1 voltage before correction 0 001V AI1voltage before correction d0 22 AI2 voltage before correction 0 001V AI3 voltage before correction d0 23 AI3 voltage before correction 0 001V AI3 voltage before correction d0 24 Linear speed 1m Min Calculated from angular speed diameter used for constant tension constant linear speed controls d0 25 Present power on...

Страница 30: ...ure value display Can also select different temperature measuring point to monitor temperature of other devices d0 35 Synchronousmotor rotor position 0 0 Synchronous motor rotor position AdjustencoderU phase back EMFU phase intersection angle for advanced commissioning functions d0 36 Resolver position 1 Resolver position d0 37 Z signal counter d0 38 ABZ position 0 0 ABZ incrementalencoder calcula...

Страница 31: ... the encoder must be installed at the Inverterside 2 Voltage Frequency V F control It is applicable to applications with low load requirements or applications where one Inverteroperates multiple motors such as fan and pump Notes If vector control is used motor auto tuning must be performed because the advantages of vector control can only be utilized after correct motor parameters are obtained Bet...

Страница 32: ... can set the main frequency in the following 10 channels 0 Keyboard setting frequency P0 08 UP DOWN editable not retentive at power failure The initial value of the set frequency is the value of P0 08 Preset frequency You can change the set frequency by pressing and on the operation panel or using the UP DOWN function of input terminals When the Inverter is powered on again after power failure the...

Страница 33: ...ation settingindicates percentages of the value of P0 10 Maximum frequency If a DI terminal is used for the multi speed operation setting you need to set in group P4 7 Simple PLC setting When the simple programmable logic controller PLC mode is used as the frequency source the running frequency of the invertercan be switched over among the 16 frequency references You can set the holding time and a...

Страница 34: ...You can directly adjust the set main frequency by pressing keysand on the operation panel or using the UP DOWN function of input terminals 2 If the auxiliary frequency source is analog input AI1 AI2 and AI3 or pulse setting 100 of the input corresponds to the range of the auxiliary frequency Y set in P0 05 and P0 06 3 If the auxiliary frequency source is pulse setting it is similar to analog input...

Страница 35: ...l setting initial value P0 09 Operation direction selection Same direction 0 0 Reverse direction 1 You can change the rotation direction of the motor just by modifying this parameter without changing the motor wiring Modifying this parameter is equivalent to exchanging any two of the motor s U V W wires The motor will resume running in the original direction after parameter initialization Do not u...

Страница 36: ...g input When the inverter reaches the upper limit it will continue to run at this speed P0 12 Frequency upper limit Frequency lower limit P0 14 to maximum frequencyP0 10 50 00Hz P0 13 Frequency upper limit offset 0 00Hz maximum frequencyP0 10 0 00Hz When frequency is set by analog or pulse P0 13 is used as setting value offset value and then overlap withP0 11asfinal frequency upper limit value P0 ...

Страница 37: ...eatsink In this case you need to de rate the inverter Otherwise the inverter may overheat and alarm P0 16 Carrier frequency adjustment with temperature No 0 0 Yes 1 It is used to set whether the carrier frequency is adjusted based on the temperature The Inverter automatically reduces the carrier frequency when detecting that the heatsink temperature is high The Inverter resumes the carrier frequen...

Страница 38: ...eration result P0 22 Frequency reference resolution 0 1Hz 1 2 0 01Hz 2 It is used to set the resolution of all frequency related parameters If the resolution is 0 1 Hz the DLB1 can output up to 3200 Hz If the resolution is 0 01 Hz the DLB1 can output up to 600 00 Hz Modifying this parameter will make the decimal places of all frequency related parameters change and corresponding frequency values c...

Страница 39: ...al setting It is used to set the base frequency to be modified by using keys and or theterminal UP DOWN function If the running frequency and set frequency are different there will be a large difference between the Inverter s performances during the acceleration deceleration process P0 27 Binding command source to frequency source One s place Binding operation panel command to frequency source 000...

Страница 40: ...n setting 9 It is used to bind the three running command sources with the nine frequency sources facilitating to implement synchronous switchover For details on the frequency sources see the description of P0 03 Main frequency source X selection Different running command sources can be bound to the same frequency source If a command source has a bound frequency source the frequency source set in P...

Страница 41: ...5 535Ω inverter power 55kW 0 0001Ω 6 5535Ω inverter power 55kW P1 08 Asynchronous motor leakage inductive reactance 0 01mH 655 35mH inverter power 55kW 0 001mH 65 535mH inverter power 55kW P1 09 Asynchronous motor mutual inductive reactance 0 1mH 6553 5mH inverter power 55kW 0 01mH 655 35mH inverter power 55kW P1 10 Asynchronous motor no load current 0 01A P1 03 inverter power 55kW 0 1A P1 03 inve...

Страница 42: ...er P1 01 or Rated motor voltage P1 02 is changed the Inverter automatically modifies the values of P1 16 to P1 20 You can also directly set the parameters based on the data provided by the synchronous motor manufacturer P1 27 Encoder pulse per revolution 1 65535 2500 This parameter is used to set the pulses per revolution PPR of ABZ or UVW incremental encoder In FVC mode the motor cannot run prope...

Страница 43: ...2 U V W phase sequence of UVWencoder Forward 0 0 Reverse 1 P1 33 UVW encoder angle offset 0 0 359 9 0 00 These two parameters are valid only when the UVW encoder is applied to a synchronous motor They can be obtained by synchronous motor no load auto tuning or with load auto tuning After installation of the synchronous motor is complete the values of these two parameters must be obtained by motor ...

Страница 44: ... incremental encoder P1 30 and vector control current loop PI parameters of P3 13 to P3 16 by complete auto tuning Set this parameter to 2 and press RUN Then the Inverter starts complete auto tuning l 11 Synchronous motor with load auto tuning It is applicable to scenarios where the synchronous motor cannot be disconnected from the load During with load auto tuning the motor rotates at the speed o...

Страница 45: ...mber of pole pairs of resolver P1 34 first The Inverter will obtain motor parameters of P1 16 to P1 20 encoder related parameters of P1 30 to P1 33 and vector control current loop PI parameters of P3 13 to P3 16 by no load auto tuning Set this parameter to 12 and press RUN Then the Inverter starts no load auto tuning Motor auto tuning can be performed only in operation panel mode ...

Страница 46: ...n 0 Have automatic voltage regulation function 1 Have automatic voltage regulation function but not during decelerations 2 One s place Ten s place V F mode 0 Linear V F It is applicable to common constant torque load 1 Multi point V F It is applicable to special load such as dehydrator and centrifuge Any such V F curve can be obtained by setting parameters of P2 03 to P2 08 2 Square V F It is appl...

Страница 47: ...d the motor startup torque is insufficient increase the value of P2 01 If the load is small decrease the value of P2 01 If it is set to 0 0 the Inverter performs automatic torque boost In this case the Inverter automatically calculates the torque boost value based on motor parameters including the stator resistance P2 02 specifies the frequency under which torque boost is valid Torque boost become...

Страница 48: ...ally if the motor rotational speed is different from the target speed slightly adjust this parameter P2 10 V F over excitation gain 0 200 64 During deceleration of the Inverter over excitation can restrain rise of the bus voltage preventing the overvoltage fault The larger the over excitation is the better the restraining result is Increase the over excitation gain if the Inverter is liable to ove...

Страница 49: ...ction heating inverse power supply and motor torque control If V F separated control is enabled the output voltage can be set in P2 14 or by means of analog multi reference simple PLC PID or communication If you set the output voltage by means of non digital setting 100 of the setting corresponds to the motor rated voltage If a negative percentage is set its absolute value is used as the effective...

Страница 50: ...e same way as the frequency source For details see P0 03 100 0 of the setting in each mode corresponds to the rated motor voltage If the corresponding value is negative its absolute value is used P2 15 Voltage rise time of V F separation 0 0s 1000 0s 0 0s P2 16 Voltage decline time of V F separation 0 0s 1000 0s 0 0s P2 15 indicates the time required for the output voltage to rise from 0 V to the ...

Страница 51: ...ning frequency is less than or equal to Switchover frequency 1 P3 02 the speed loop PI parameters are P3 00 and P3 01 If the running frequency is equal to or greater than Switchover frequency 2 P3 05 the speed loop PI parameters are P3 03 and P3 04 If the running frequency is between P3 02 and P3 05 the speed loop PI parameters are obtained from the linear switchover between the two groups of PI p...

Страница 52: ...ut of the speed loop regulator is torque current reference This parameter is used to filter the torque references It need not be adjusted generally and can be increased in the case of large speed fluctuation In the case of motor oscillation decrease the value of this parameter properly If the value of this parameter is small the output torque of the Inverter may fluctuate greatly but the response ...

Страница 53: ...0 1300 These are current loop PI parameters for vector control These parameters are automatically obtained through Asynchronous motor complete auto tuning or Synchronous motor no load auto tuning and need not be modified The dimension of the current loop integral regulator is integral gain rather than integral time Note that too large current loop PI gain may lead to oscillation of the entire cont...

Страница 54: ...t calculation and automatic adjustment In direct calculation mode directly calculate the demagnetized current and manually adjust the demagnetized current by means of P3 19 The smaller the demagnetized current is the smaller the total output current is However the desired field weakening effect may not be achieved In automatic adjustment mode the best demagnetized current is selected automatically...

Страница 55: ...D The terminal is used to control forward or reverse RUN of the Inverter 2 Reverse RUN REV 3 Three line control The terminal determines three line control of the Inverter For details see the description of P4 11 4 Forward JOG FJOG FJOG indicates forward JOG running while RJOG indicates reverse JOG running The JOG frequency acceleration time and deceleration time are described respectively in P8 00...

Страница 56: ... is digital setting the terminal is used to clear the modification by using the UP DOWN function or the increment decrement key on the operation panel returning the set frequency to the value of P0 08 20 Command source switchover terminal If the command source is set to terminal control P0 02 1 this terminal is used to perform switchover between terminal control and operation panel control If the ...

Страница 57: ...trol after this terminal becomes ON 38 PID integral pause After this terminal becomes ON the integral adjustment function pauses However the proportional and differentiation adjustment functions are still valid 39 Switchover between main frequency source X and preset frequency After this terminal becomes ON the frequency source X is replaced by the preset frequency set in P0 08 40 Switchover betwe...

Страница 58: ...ur multi reference terminals have 16 state combinations corresponding to 16 reference values as listed in the following table K4 K3 K2 K1 Reference setting Corresponding parameter OFF OFF OFF OFF Reference 0 PC 00 OFF OFF OFF ON Reference 1 PC 01 OFF OFF ON OFF Reference 2 PC 02 OFF OFF ON ON Reference 3 PC 03 OFF ON OFF OFF Reference 4 PC 04 OFF ON OFF ON Reference 5 PC 05 OFF ON ON OFF Reference...

Страница 59: ... software filter time of DI terminal status If DI terminals are liable to interference and may cause malfunction increase the value of this parameter to enhance the anti interference capability However increase of DI filter time will reduce the response of DI terminals P4 11 Terminal command mode One s place Terminal command mode 00 Two line mode 1 0 Two line mode 2 1 Three line mode 1 2 Three lin...

Страница 60: ...structs forward rotation When only K2 is ON the Inverter instructs reverse rotation When K1 and K2 are ON or OFF simultaneously the Inverter stops K1 K2 Operation 0 0 Stop 0 1 REV 1 0 FWD 1 1 Stop 1 Two line mode 2 D I x R U Ne n a b l e d D I y F WDo r R E V C OM K 1 K 2 In this mode DIx is enable terminal and DIy terminal decides operation direction Value Function Description DIx 1 Forward opera...

Страница 61: ...is enable terminal and DIx DIy terminal decides operation direction Value Function Description DIx 1 Forward operation FWD DIy 2 Reverse operation REV DIn 3 RUN enabled 0 invalid 1 valid X random SB1 SB2 SB3 Operation 0 X X Stop 1 1 0 FWD 1 0 1 REV 1 1 0 1 REV 1 0 1 1 FWD 3 Three line mode 2 C OM S B 2 S B 1 D I x R U N D I y D i r e c t i o n D I nS t o p K ...

Страница 62: ... 2 Direction DIn 3 Enable 0 invalid 1 valid X random SB1 SB2 K Operation 0 X X Stop 1 1 0 FWD 1 1 1 REV 4 Two line mode 3 D I x F O R D I y R E V C OM K 1 K 2 In this mode the earlier valid terminals have priorities Value Function Description DIx 1 Forward operation FWD DIy 2 Reverse operation REV 0 invalid 1 valid K1 K2 Operation 0 0 Stop 0 1 REV 1 0 FWD 1 0 1 FWD 0 1 1 REV ...

Страница 63: ...alid 1 valid X random SB1 SB2 SB3 Operation 0 X X Stop 1 1 0 FWD 1 0 1 REV 1 1 0 1 FWD 1 0 1 1 REV Ten s place To determine priorities between operation command and JOG P4 12 Terminal UP DOWN rate 0 01Hz s 65 535Hz s 1 00Hz s It is used to adjust the rate of change of frequency when the frequency is adjusted by means of terminal UP DOWN If P0 22 Frequency reference resolution is 2 the setting rang...

Страница 64: ...eds the maximum value P4 15 the maximum value is used When the analog input voltage is less than the minimum value P4 13 the value set in P4 34 Setting for AI less than minimum input is used When the analog input is current input 1 mA current corresponds to 0 5 V voltage P4 17 AI1 filter time is used to set the software filter time of AI1 If the analog input is liable to interference increase the ...

Страница 65: ...z P4 29 Corresponding setting of pulse minimum input 100 0 100 0 0 0 P4 30 Pulse maximum input P4 28 50 00kHz 50 00 P4 31 Corresponding setting of pulse maximum input 100 0 100 0 100 0 P4 32 Pulse filter time 0 00s 10 00s 0 10s These parameters are used to set the relationship between DI5 pulse input and corresponding settings The pulses can only be input by DI5 The method of setting this function...

Страница 66: ...than the minimum value The unit s digit ten s digit and hundred s digit of this parameter respectively correspond to the setting for AI2 AI2 and AI3 If the value of a certain digit is 0 when analog input voltage is less than the minimum input the corresponding setting of the minimum input F4 14 F4 19 F4 24 is used If the value of a certain digit is 1 when analog input voltage is less than the mini...

Страница 67: ... valid mode High level valid 0 Low level valid 1 Hundred s place DI8 valid mode High level valid 0 Low level valid 1 Thousand s place DI9 valid mode High level valid 0 Low level valid 1 Ten Thousand s place DI10 valid mode High level valid 0 Low level valid 1 These parameters are used to set the valid mode of DI terminals 0 High level valid The DI terminal is valid when being connected with COM an...

Страница 68: ...01 FMR function open collector output terminal 0 44 0 P5 02 Relay function 1 T A T B T C 0 44 2 P5 03 Extension card relay function 2 P A P B P C 0 44 2 P5 04 DO1 function selection open collector output terminal 0 44 1 P5 05 DO2 function selection open collector output terminal 0 44 1 These five parameters are used to select the functions of the five digital output terminals T A T B T C and P A P...

Страница 69: ...n PB 09 10 Length reached The terminal becomes ON when the detected actual length exceeds the value set in PB 05 11 PLC cycle complete When simple PLC completes one cycle the terminal outputs a pulse signal with width of 250 ms 12 Accumulative running time reached If the accumulative running time of the Inverter exceeds the time set in P8 17 the terminal becomes ON 13 Frequency limited If the set ...

Страница 70: ...P8 16 the terminal becomes ON 25 Frequency level detection FDT2 output Refer to the descriptions of P8 28 and P8 29 26 Frequency 1 reached Refer to the descriptions of P8 30 and P8 31 27 Frequency 2 reached Refer to the descriptions of P8 32 and P8 33 28 Current 1 reached Refer to the descriptions of P8 38 and P8 39 29 Current 2 reached Refer to the descriptions of P8 40 and P8 41 30 Timing reache...

Страница 71: ...ng d0 34 40 Current running time reached If the current running time of Inverter exceeds the value of P8 53 the terminal becomes ON 42 Command status Direct output 43 FWD command status 44 REV command status P5 06 FMP output selection 0 16 0 P5 07 AO1 output selection 0 16 0 P5 08 AO2 output selection 0 16 1 The output pulse frequency of the FMP terminal ranges from 0 01 kHz to Maximum FMP output ...

Страница 72: ...set coefficient 100 0 100 0 0 0 P5 11 AO1 gain 10 00 10 00 1 00 P5 12 AO2 zero offset coefficient 100 0 100 0 0 00 P5 13 AO2 gain 10 00 10 00 1 00 These parameters are used to correct the zero drift of analog output and the output amplitude deviation They can also be used to define the desired AO curve If b represents zero offset k represents gain Y represents actual output and X represents standa...

Страница 73: ...ode 00000 Positive logic 0 Negative logic 1 Ten s place RELAY1 valid mode Positive logic 0 Negative logic 1 Hundred s place RELAY2 valid mode Positive logic 0 Negative logic 1 Thousand s place DO1 valid mode Positive logic 0 Negative logic 1 Ten thousand s place DO2 valid mode Positive logic 0 Negative logic 1 It is used to set the logic of output terminals FMR relay 1 relay 2 DO1 and DO2 0 Positi...

Страница 74: ...start asynchronous motor It is valid only for asynchronous motor and used for building the magnetic field before the motor runs For pre excited current and pre excited time see parameters of F6 05 and F6 06 If the pre excited time is 0 the Inverter cancels pre excitation and starts to run at startup frequency If the pre excited time is not 0 the Inverter pre excites first before startup improving ...

Страница 75: ...cy is 10 00 Hz P6 03 5 00 Hz The startup frequency is 5 00 Hz P6 04 2 0s The startup frequency holding time is 2 0s In this example the Inverter accelerates to 5 00 Hz and then accelerates to the set frequency 10 00 Hz after 2s P6 05 Startup DC braking current Pre excited current 0 100 0 P6 06 Startup DC braking time Pre excited time 0 0s 100 0s 0 0s Startup DC braking is generally used during res...

Страница 76: ...reases or decreases along the S curve This mode is generally used in the applications where start and stop processes are relatively smooth such as elevator and conveyor belt P6 08 and P6 09 respectively define the time proportions of the start segment and the end segment 2 S curve acceleration deceleration B In this curve the rated motor frequency f is always the inflexion point This mode is usual...

Страница 77: ...e Inverter starts DC braking when the running frequency is lower than the value set in P6 11 P6 12 Waiting time of stop DC braking When the running frequency decreases to the initial frequency of stop DC braking the Inverter stops output for a certain period and then starts DC braking This prevents faults such as overcurrent caused due to DC braking at high speed P6 13 Stop DC braking current This...

Страница 78: ...following figure P6 15 Brake use ratio 0 100 100 It is valid only for the Inverter with internal braking unit and used to adjust the duty ratio of the braking unit The larger the value of this parameter is the better the braking result will be However too larger value causes great fluctuation of the Inverter bus voltage during the braking process ...

Страница 79: ...n panel control and remote command control terminal or communication You can perform switchover from the current command source to the operation panel control local operation If the current command source is operation panel control this key is invalid 2 Switchover between forward rotation and reverse rotation You can change the direction of the frequency reference by using the DIR JOG key It is va...

Страница 80: ...it to 1 and set P7 05 to the hexadecimal equivalent of this binary number 7 6 5 4 3 2 1 0 DI status set frequency Hz bus voltage V DO status AI1 voltage AI2 voltage AI3 voltage counter 15 14 13 12 11 10 9 8 Length reserved reserved reserved PLC phase Load speed PID setting Input pulse frequency Hz 15 14 13 12 11 10 9 8 Linear speed Communication Encoder speed Power on time Hour Running time Min In...

Страница 81: ...cimal places for load speed display 0decimal place 0 1 1decimal place 1 2decimal place 2 3decimal place 3 P7 12 is used to set the number of decimal places for load speed display The following gives an example to explain how to calculate the load speed Assume that P7 06 Load speed display coefficient is 2 000 and P7 12 is 2 2 decimal places When the running frequency of the Inverter is 40 00 Hz th...

Страница 82: ...des a total of four groups of acceleration deceleration time that is the preceding three groups and the group defined by P0 17 and P0 18 Definitions of four groups are completely the same You can switch over between the four groups of acceleration deceleration time through different state combinations of DI terminals For more details see the descriptions of P4 01 to P4 05 P8 09 Jump frequency 1 0 ...

Страница 83: ...trol Enabled 0 0 Disabled 1 It is used to set whether the Inverter allows reverse rotation In the applications where reverse rotation is prohibited set this parameter to 1 P8 14 Running mode when set frequency lower than frequency lower limit Run at frequency lower limit 0 0 Stop needs startcommand 1 Run at zero speed 2 Stop restart automatically if frequency is higher than lower limit 3 time t Ou...

Страница 84: ...tting as follows 1 Set DI1 to user defined fault 1 P4 00 44 3 Set DO1 to power on time reached P5 04 24 4 Set the accumulative power on time threshold to 100 h P8 16 100h Then the Inverter reports 26 E ArA when the accumulative power on time reaches 100 hours P8 17 Accumulative running time threshold 0h 65000h 0h It is used to set the accumulative running time threshold of the Inverter If the accu...

Страница 85: ...on cancellation of the output The value of P8 20 is a percentage of the hysteresis frequency to the frequency detection value P8 19 The FDT function is shown in the following figure P8 21 Detection range of frequency reached 0 00 100 maximum frequency 0 0 If the Inverter running frequency is within the certain range of the set frequency the corresponding DO terminal becomes ON This parameter is us...

Страница 86: ... jump frequencies are valid during acceleration deceleration and the running frequency is within the frequency jump range the actual running frequency will jump over the set frequency jump amplitude rise directly from the lowest jump frequency to the highest jump frequency The following figure shows the diagram when the jump frequencies are valid during acceleration deceleration ...

Страница 87: ...is used to select different groups of acceleration deceleration time based on the running frequency range rather than DI terminal during the running process of the Inverter During acceleration if the running frequency is smaller than the value of P8 25 acceleration time 2 is selected If the running frequency is larger than the value of P8 25 acceleration time 1 is selected During deceleration if t...

Страница 88: ... frequency reaching detection amplitude 2 0 0 100 0 maximum frequency 0 0 If the output frequency of the Inverter is within the positive and negative amplitudes of the any frequency reaching detection value the corresponding DO becomes ON The DLB1 provides two groups of any frequency reaching detection parameters including frequency detection value and detection amplitude as shown in the graph abo...

Страница 89: ...the output current of the Inverter is equal to or higher than the overcurrent threshold and the duration exceeds the detection delay time the corresponding DO becomes ON The output overcurrent detection function is shown in the graph above Output current Output over current signal t t P8 36 ON P8 37 Zero current detection signal t t ON P8 34 P8 35 Output current ...

Страница 90: ... Timing duration 0 0Min 6500 0Min 0 0Min If P8 42 is set to 1 the Inverter starts to time at startup When the set timing duration is reached the Inverter stops automatically and meanwhile the corresponding DO becomes ON The Inverter starts timing from 0 each time it starts up and the remaining timing duration can be queried by d0 20 The timing duration is set in P8 43 and P8 44 in unit of minute P...

Страница 91: ...eters are used to implement the dormant and wakeup functions in the water supply application When the Inverter is in running state the Inverter enters the dormant state and stops automatically after the dormant delay time P8 52 if the set frequency is lower than or equal to the dormant frequency P8 51 When the Inverter is in dormant state and the current running command is effective the Inverters ...

Страница 92: ...e motor overheats but the Inverter does not report the alarm P9 02 Motor overload warning coefficient 50 100 80 This function is used to give a warning signal to the control system via DO before motor overload protection This parameter is used to determine the percentage at which pre warning is performed before motor overload The larger the value is the less advanced the pre warning will be When t...

Страница 93: ...ponse will be slow For large inertia load the value should be large Otherwise the suppression result will be poor and overcurrent fault may occur If the overcurrent stall gain is set to 0 the overcurrent stall function is disabled P9 07 Short circuit to ground upon power on Disabled 0 1 Enabled 1 It is used to determine whether to check the motor is short circuited to ground at power on of the Inv...

Страница 94: ... 4 E oCCo Constant speed over current 5 5 E oUAC Acceleration over voltage 6 6 E oUdE Deceleration over voltage 7 7 E oUCo Constant speed over voltage 8 8 E CPF Control power fault 9 9 E LU Under voltage fault 10 10 E oL1 Inverter overload 11 11 E oLt Motor overload 12 12 I PHO Input phase loss 13 13 O PHo Output phase loss 14 14 E oH1 Module overheat 15 15 E EIoF External fault 16 16 E CoF1 Commu...

Страница 95: ...sequence is as follows If a DI is ON the setting is 1 If the DI is OFF the setting is 0 The value is the equivalent decimal number converted from the DI status P9 21 Output terminal status upon 3rd fault It displays the status of all output terminalswhen the latest fault occurs The sequence is as follows If an output terminal is ON the setting is 1 If the output terminal is OFF the setting is 0 Th...

Страница 96: ... faultinverter status Reserved P9 33 Power on time upon 2nd fault It displays the present power on time when the latest fault occurs P9 34 Running time upon 2nd fault It displays the present running time when the latest fault occurs P9 37 Frequency upon 1st fault It displays the frequency when the latest fault occurs P9 38 Current upon 1st fault It displays the current when the latest fault occurs...

Страница 97: ... P9 44 Running time upon 1st fault It displays the present running time when the latest fault occurs P9 47 Fault protection action selection 1 One s place Motor overload 11 E oLt 000 00 Coast to stop 0 Stop according to stop mode 1 Continue to run 2 Ten s place Input phase loss 12 E IPho Coast to stop 0 Stop according to stop mode 1 Hundr ed s place Output phase loss 13 E oPho Coast to stop 0 Stop...

Страница 98: ...erheat 45 E oHt Coast to stop 0 Stop according to stop mode 1 Continue to run 2 Ten thous and s place Accumulative running time reached 26 E ArA Coast to stop 0 Stop according to stop mode 1 Continue to run 2 P9 49 Fault protection action selection 3 One s place User defined fault 1 27 E USt1 000 00 Coast to stop 0 Stop according to stop mode 1 Continue to run 2 Ten s place User defined fault 2 28...

Страница 99: ... 50 Fault protection action selection 4 One s place Speed deviation too large 42 E SdL 000 00 Coast to stop 0 Stop according to stop mode 1 Continue to run 2 Ten s place Motor over speed 43 E oSF Coast to stop 0 Stop according to stop mode 1 Continue to run 2 Hundr ed s place Initial position fault 51 E PoSF Coast to stop 0 Stop according to stop mode 1 Continue to run 2 If Coast to stop is select...

Страница 100: ...he motor temperature sensor is connected to AI3 and PGND of the extension card The AI3 terminal of the DLB1 supports both PT100 and PT1000 Set the sensor type correctly during the use You can view the motor temperature via d0 34 If the motor temperature exceeds the value set in P9 57 the Inverter reports an alarm and acts according to the selected fault protection action If the motor temperature e...

Страница 101: ... 0 Enabled 1 P9 64 Detection level of load becoming 0 0 0 100 0 motorrated current 10 0 P9 65 Detection time of load becoming 0 0 0s 60 0s 1 0s If protection upon load becoming 0 is enabled when the output current of the Inverter is lower than the detection level P9 64 and the lasting time exceeds the detection time P9 65 the output frequency of the Inverter automatically declines to 7 of the rate...

Страница 102: ...f the over speed detection time is 0 0s the over speed detection function is disabled P9 69 Detection value of too large speed deviation 0 0 50 0 maximum frequency 20 0 P9 70 Detection time of too large speed deviation 0 0s 60 0s 5 0s This function is valid only when the Inverter runs in the FVC mode If the Inverter detects the deviation between the actual motor rotational speed detected by the In...

Страница 103: ...iagram of PID control Code Description Setting range Defa ult Restric tions PA 00 PID setting source PA 01 setting 0 0 AI1 1 AI2 2 AI3 keyboard potentiometer 3 Pulse DI5 4 Communication setting 5 Multi reference 6 PA 01 PID digital setting 0 0 100 0 50 0 PA 00 is used to select the channel of target process PID setting The PID setting is a relative value and ranges from 0 0 to 100 0 The PID feedba...

Страница 104: ...ecides the regulating intensity of the PID regulator The higher the Kp1 is the larger the regulating intensity is The value 100 0 indicates when the deviation between PID feedback and PID setting is 100 0 the adjustment amplitude of the PID regulator on the output frequency reference is the maximum frequency l integral timeTi1 It decides the integral regulating intensity The shorter the integral t...

Страница 105: ...hanges linearly according to the change time reducing the impact caused by sudden setting change on the system PA 12 PID feedback filter time 0 00s 60 00s 0 00s PA 13 PID output filter time 0 00s 60 00s 0 00s PA 12 is used to filter the PID feedback helping to reduce interference on the feedback but slowing the response of the process closed loop system PA 13 is used to filter the PID output frequ...

Страница 106: ...ng is smaller than the value of PA 19 group 1 is selected When the absolute value of the deviation between PID feedback and PID setting is higher than the value of PA 20 group 2 is selected When the deviation is between PA 19 and PA 20 the PID parameters are the linear interpolated value of the two groups of parameter values PA 21 PID initial value 0 0 100 0 0 0 PA 22 PID initial value holding tim...

Страница 107: ...invalid no matter whether the DI allocated with function 38 PID integral pause is ON or not Whether to stop integral operation when the output reaches the limit If Stop integral operation is selected the PID integral operation stops which may help to reduce the PID overshoot PA 26 Detection value of PID feedback loss Not judging feedback loss 0 0 0 0 0 1 100 0 0 1 PA 27 Detection time of PID feedb...

Страница 108: ...requency 1 Relative to the maximum frequency P0 10 maximum output frequency It is fixed swing amplitude system The swing amplitude is fixed PB 01 Swing frequency amplitude 0 0 100 0 0 0 PB 02 Jump frequency amplitudee 0 0 50 0 0 0 This parameter is used to determine the swing amplitude and jump frequency amplitude The swing frequency is limited by the frequency upper limit and frequency lower limi...

Страница 109: ...nals PB 06 Actual length is calculated by dividing the number of pulses collected by the DI terminal by PB 07 Number of pulses each meter When the actual length PB 06 exceeds the set length in PB 05 the DO terminal allocated with function 10 Length reached becomes ON During the fixed length control the length reset operation can be performed via the DI terminal allocated with function 28 For detai...

Страница 110: ... 110 allocated with function 9 Designated count value reached becomes ON Then the counter continues to count until the set count value is reached PB 09 should be equal to or smaller than PB 08 ...

Страница 111: ...0 0 PC 10 Multi reference 10 100 0 100 0 0 0 PC 11 Multi reference 11 100 0 100 0 0 0 PC 12 Multi reference 12 100 0 100 0 0 0 PC 13 Multi reference 13 100 0 100 0 0 0 PC 14 Multi reference 14 100 0 100 0 0 0 PC 15 Multi reference 15 100 0 100 0 0 0 Multi reference can be the setting source of frequency V F separated voltage and process PID The multi reference is relative value and ranges from 100...

Страница 112: ... either the frequency source or V F separated voltage source When simple PLC is used as the frequency source whether parameter values of PC 00 to PC 15 are positive or negative determines the running direction If the parameter values are negative it indicates that the Inverter runs in reverse direction PC 17 Simple PLC retentive selection upon power failure One s place Retentive upon power failure...

Страница 113: ...nce 0 0 3 0 PC 20 Running time of simple PLC reference 1 0 0s h 6553 5s h 0 0s h PC 21 Acceleration deceleration time of simple PLC reference 1 0 3 0 PC 22 Running time of simple PLC reference 2 0 0s h 6553 5s h 0 0s h PC 23 Acceleration deceleration time of simple PLC reference 2 0 3 0 PC 24 Running time of simple PLC reference 3 0 0s h 6553 5s h 0 0s h PC 25 Acceleration deceleration time of sim...

Страница 114: ...nce 10 0 0s h 6553 5s h 0 0s h PC 39 Acceleration deceleration time of simple PLC reference 10 0 3 0 PC 40 Running time of simple PLC reference 11 0 0s h 6553 5s h 0 0s h PC 41 Acceleration deceleration time of simple PLC reference 11 0 3 0 PC 42 Running time of simple PLC reference 12 0 0s h 6553 5s h 0 0s h PC 43 Acceleration deceleration time of simple PLC reference 12 0 3 0 PC 44 Running time ...

Страница 115: ...Reference 0 source PC 00 setting 0 0 AI1 1 AI2 2 AI3 keyboard potentiometer 3 Pulse setting 4 PID 5 Set by preset frequency P0 08 modified via terminal UP DOWN 6 It determines the setting channel of reference 0 You can perform convenient switchover between the setting channels When multi reference or simple PLC is used as frequency source the switchover between two frequency sources can be realize...

Страница 116: ...t rate One s place MODBUS 6005 300BPS 0 600BPS 1 1200BPS 2 2400BPS 3 4800BPS 4 9600BPS 5 19200BPS 6 38400BPS 7 57600BPS 8 115200BPS 9 Ten s place Profibus DP 115200BPS 0 208300BPS 1 256000BPS 2 512000BPS 3 Hundred s place Reserved Thousand s place CANlink bit rate 20 0 50 1 100 2 125 3 250 4 500 5 1M 6 PD 01 Datatype 8 N 2 0 0 8 E 1 1 8 O 1 2 8 N 1 3 ...

Страница 117: ... 65535 0 If it is set to any non zero number the password protection function is enabled After a password has been set and taken effect you must enter the correct password in order to enter the menu If the entered password is incorrect you cannot view or modify parameters If PP 00 is set to 00000 the previously set user password is cleared and the password protection function is disabled PP 01 Par...

Страница 118: ...ers 4 Backup current user parameters to control board memory If PP 01 is set to 4 the current parameter settings are backed up in control board memory helping you to restore the setting if incorrect parameter setting is performed 5 Backup current user parameters to keyboard memory 1 6 Backup current user parameters to keyboard memory2 501 Use control board memory to restore parameters If PP 01 is ...

Страница 119: ...tion setting 5 MIN AI1 AI2 6 MAX AI1 AI2 7 B0 03 Torque digital setting in torque control 200 0 200 0 150 B0 01 is used to set the torque setting source There are a total of eight torque setting sources The torque setting is a relative value 100 0 corresponds to the Inverter s rated torque The setting range is 200 0 to 200 0 indicating the Inverter s maximum torque is twice of the Inverter s rated...

Страница 120: ...cceleration deceleration time in torque control makes the motor rotational speed change softly However in applications requiring rapid torque response set the acceleration deceleration time in torque control to 0 00s For example two Inverters are connected to drive the same load To balance the load allocation set one Inverter as master in speed control and the other as slave in torque control The ...

Страница 121: ...ency varies linearly with the change of the output frequency ensuring that the ratio of carrier frequency to output frequency remains unchanged Synchronous modulation is generally used at high output frequency which helps improve the output voltage quality At low output frequency 100 Hz or lower synchronous modulation is not required This is because asynchronous modulation is preferred when the ra...

Страница 122: ... 0 0V T h r e e p h a s e3 8 0V 3 5 0V T h r e e p h a s e4 8 0V 4 5 0V T h r e e p h a s e6 9 0V 6 5 0V B5 07 SVC optimization mode selection No optimization 0 1 Optimization mode1 1 Optimization mode2 2 1 Optimization mode 1 It is used when the requirement on torque control linearity is high 2 Optimization mode 2 It is used for the requirement on speed stability is high B5 08 Dead zone time adju...

Страница 123: ...ding load type the inverter will configure parameters automatically For details please contact JADEN directly B9 01 User defined parameter 0 0 65535 0 B9 02 User defined parameter 1 0 65535 0 B9 03 User defined parameter 2 0 65535 0 B9 04 User defined parameter3 0 65535 0 B9 05 User defined parameter 4 0 65535 0 B9 06 User defined parameter 5 0 65535 0 B9 07 User defined parameter6 0 65535 0 B9 08...

Страница 124: ... a n e l i s a v a i l a b l e B e f o r ec o n t a c t i n gJ A D E Nf o r t e c h n i c a l s u p p o r t y o uc a nf i r s t d e t e r mi n et h ef a u l t t y p e a n a l y z et h e c a u s e s a n dp e r f o r mt r o u b l e s h o o t i n ga c c o r d i n gt ot h ef o l l o w i n gt a b l e s I f t h ef a u l t c a n n o t b er e c t i f i e d c o n t a c t t h eo f f i c i a l d i s t r i b ...

Страница 125: ...o r me d o nt h er o t a t i n gmo t o r 7 A s u d d e n l o a d i s a d d e d d u r i n g a c c e l e r a t i o n 8 T h eI n v e r t e r mo d e l i so f t o os ma l l p o w e r c l a s s 1 E l i mi n a t ee x t e r n a l f a u l t s 2 P e r f o r mt h emo t o r a u t o t u n i n g 3 I n c r e a s et h ea c c e l e r a t i o nt i me 4 A d j u s t t h e ma n u a lt o r q u e b o o s t o r V Fc u r ...

Страница 126: ...r en o t i n s t a l l e d 1 A d j u s t t h ev o l t a g et on o r ma l r a n g e 2 C a n c e l t h ee x t e r n a l f o r c eo r i n s t a l l t h eb r a k i n gr e s i s t o r 3 I n c r e a s et h ed e c e l e r a t i o nt i me 4 I n s t a l l t h eb r a k i n gu n i t a n d b r a k i n gr e s i s t o r O v e r v o l t a g ea t c o n s t a n t s p e e d 7 E o U C o 1 T h ei n p u t v o l t a g ...

Страница 127: ... u t o r o r J A D E Nd i r e c t l y Mo d u l eo v e r h e a t 1 4 E o H 1 1 T h ea mb i e n t t e mp e r a t u r ei s t o o h i g h 2 T h ea i r f i l t e r i s b l o c k e d 3 T h ef a ni s d a ma g e d 4 T h et h e r ma l l y s e n s i t i v er e s i s t o r o f t h emo d u l ei s d a ma g e d 5 T h ei n v e r t e r mo d u l ei s d a ma g e d 1 L o w e r t h ea mb i e n t t e mp e r a t u r e ...

Страница 128: ... a g e 2 H a n d l eb a s e do no v e r c u r r e n t S h o r t c i r c u i t t o g r o u n d 2 3 E S H o tT h emo t o r i s s h o r t c i r c u i t e dt ot h e g r o u n d R e p l a c et h ec a b l eo r mo t o r A c c u mu l a t i v e r u n n i n gt i me r e a c h e d 2 6 E A r A T h ea c c u mu l a t i v er u n n i n gt i me r e a c h e s t h es e t t i n gv a l u e C l e a r t h er e c o r dt h...

Страница 129: ... r mt h emo t o r a u t o t u n i n g 3 S e t F 9 6 9a n dF 9 7 0c o r r e c t l y b a s e do nt h ea c t u a l s i t u a t i o n Mo t o r o v e r s p e e d 4 3 E o S F 1 T h ee n c o d e r p a r a me t e r s a r es e t i n c o r r e c t l y 2 T h emo t o r a u t o t u n i n gi s n o t p e r f o r me d 3 F 9 6 9a n dF 9 7 0a r e s e t i n c o r r e c t l y 1 S e t t h ee n c o d e r p a r a me t e...

Страница 130: ...v e r t e r i s t o o l o w 1 R e c o n n e c t t h e8 c o r ea n d 2 8 c o r ec a b l e s 2 C o n t a c t t h eo f f i c i a l d i s t r i b u t o r o r J A D E Nd i r e c t l y f o r t e c h n i c a l s u p p o r t 3 2 3 E S H o t i s d i s p l a y e da t p o w e r o n 1 T h emo t o r o r t h emo t o r o u t p u t c a b l e i s s h o r t c i r c u i t e dt ot h eg r o u n d 2 T h eI n v e r t e ...

Страница 131: ...a u l t y 1 C h e c k a n dr e s e t t h ep a r a me t e r s i ng r o u pP 4 2 R e c o n n e c t t h ee x t e r n a l s i g n a l c a b l e s 3 R e c o n f i r mt h ej u mp e r b a r a c r o s s O Pa n d 2 4V 4 C o n t a c t t h eo f f i c i a l d i s t r i b u t o r o r J A D E Nd i r e c t l y f o r t e c h n i c a l s u p p o r t 8 T h emo t o r s p e e di s a l w a y s l o wi nF V C mo d e 1 T...

Страница 132: ...ed air PCB Is it dusty Blow away the dust with 4 6kg cm2 pressure dry compressed air Cooling fan Is it noisy and with abnormal oscillations Relace the cooling fan Power components Is it dusty Blow away the dust with 4 6kg cm2 pressure dry compressed air DC bus aluminum electrolytic capacitor Is it discoloured with peculiar smell or bubbles Relace the aluminum electrolytic capacitor 6 2 Replacement...

Страница 133: ...ts sent frame by frame 3 Topological structure Single master multi slave system Slave address setting range is 1 to 247 0 is broadcast communication address Network slave address must be unique 7 1 2 Protocol DLB1 series inverter is an asynchronous serial communication Modbus master slave communication protocol Only one device on the network host can establish an agreement called query command Oth...

Страница 134: ...alue will be wrong RTU frame format Frame START At least 3 5 character time Slave address ADR Communication address 0 247 Command code CMD 03 Read slave parameter 06 Write slave parameter Data content DATA N 1 Information function code parameter address function code parameter quantity function code parameter value etc Data content DATA N 2 Data content DATA0 CRC CHK High place detection value CRC...

Страница 135: ...f slave address02H Master command information ADR 02H CMD 06H Information address high place F0H Informationaddress low place 0AH Information content high place 13H Information content low place 88H CRC CHK low place CRC CHK value CRC CHK high place Slave response information ADR 02H CMD 06H Informationaddress high place F0H Informationaddress low place 0AH Information content high place 13H Infor...

Страница 136: ...h character is valid for CRC start and stop bits and parity bit are invalid In CRC process each 8 bit word XOR with registry separately The result moves to the lowest valid place Highest valid place is 0 If LSB is 1 registry value will XOR with preset values separately if LSB is 0 then not execute The whole process will repeat 8 times When the last one 8th bit completes next 8 bit byte will start ...

Страница 137: ... high place byte A to 4 Address Function 1000 Communication setting value 10000 10000 decimal 1001 Running frequency 1002 DC bus voltage 1003 Output voltage 1004 Output current 1005 Output power 1006 Output torque 1007 Running speed 1008 DI input state 1009 DO output state 100A AI1 voltage 100B AI2 voltage 100C AI3 voltage 100D Counter input 100E Length input 100F Load speed 1010 PID setting 1011 ...

Страница 138: ...top 0006 Decelerate to stop 0007 Fault reset Read inverter status read only Statusaddress Statusfunction 3000 0001 FWD operation 0002 REV operation 0003 stop Parameter lock verification Return value 8888H means parameter lock passed Passord address Input password 1F00 Digital output control write only Command address Command content 2001 BIT0 DO1 output control BIT1 DO2 output control 101A Accumul...

Страница 139: ...er fault description Inverter fault address Inverter fault information 8000 0000 No fault 0001 reserved 0002 Over current during acceleration 0003 Over current during deceleration 0004 Over current at constant speed 0005 Over voltage during acceleration 0006 Over voltage during deceleration 0007 Over voltage at constant speed 0008 Control power suplly fault 0009 Under voltage 000A Inverter over lo...

Страница 140: ...g 0028 Pulse by pulsecurrent limit fault 0029 Motor switchover fault during running 002A Speed deviation too large 002B Motor over speed 002D Motor over heat 005A Encoder line number setting fault 005B Encoder not connected 005C Initial position fault 005E Speed feedback fault Communication fault information Communication fault address Faultdescription 8001 0000 No fault 0001 Wrong password 0002 C...

Страница 141: ... AI2 voltage V 0 01V d0 11 AI3 voltage V 0 01V d0 12 Count value 1 d0 13 Length value 1 d0 14 Load speed 1 d0 15 PID setting 1 d0 16 PID feedback 1 d0 17 PLC stage 100 d0 18 Input pulse frequency Hz 0 01kHz d0 19 Feedback speed 0 00Hz d0 20 Remaining running time 1 d0 21 AI1 voltage before correction d0 22 AI2 voltage before correction d0 23 AI3 voltage before correction d0 24 Linear speed 1m Min ...

Страница 142: ...Y reference 0 P0 06 Range of auxiliary frequency Y for X and Y operation 100 P0 07 Frequency source combination mode 00 P0 08 Keyboard setting frequency 50 00Hz P0 09 Operation direction selection 0 P0 10 Maximum output frequency 50 00Hz P0 11 Frequency source upper limit 0 P0 12 Frequency upper limit 50 00Hz P0 13 Frequency upper limit offset 0 00Hz P0 14 Frequency lower limit 0 00Hz P0 15 Wave c...

Страница 143: ...reactance P1 10 Asynchronous motor no load current P1 16 Synchronous motor stator resistance P1 17 Synchronous motor shaft D inductance 0 00Hz P1 18 Synchronous motor shaft Q inductance 0 0 P1 19 Inductance resistance unit 0 0 P1 20 Back EMF coefficient 0 1V P1 21 Phase loss detection time 0 P1 27 Encoder pulse per revolution 2500 P1 28 Encoder type 0 P1 30 A B phase sequence of ABZ incremental en...

Страница 144: ...0s P3 02 Switchover frequency 1 5 00Hz P3 03 Speed loop proportional gain 2 20 P3 04 Speed loop integral time 2 1 00s P3 05 Switchover frequency 2 10 00Hz P3 06 Vector control slip gain 150 P3 07 Time constant of speed loop filter 0 000s P3 08 Vector control over excitation gain 64 P3 09 Torque upper limit source in speed control mode 0 0 P3 10 Digital setting of torque upper limit in speed contro...

Страница 145: ...nding setting of AI curve 1 minimum input 0 0 P4 15 AI curve 1 maximum input 10 00V P4 16 Corresponding setting of AI curve 1 maximum input 100 0 P4 17 AI1 filter time 0 10s P4 18 AI curve 2 minimum input 0 00V P4 19 Corresponding setting of AI curve 2 minimum input 0 0 P4 20 AI curve 2 maximum input 10 00V P4 21 Corresponding setting of AI curve 2 maximum input 100 0 P4 22 AI2 filter time 0 10s P...

Страница 146: ... A P B P C 2 P5 04 DO1 function selection open collector output terminal 1 P5 05 DO2 function selection open collector output terminal 1 P5 06 FMP output selection 0 P5 07 AO1 output selection 0 P5 08 AO2 output selection 1 P5 09 FMP output maximum frequency 50 00kHz P5 10 AO1 zero offset coefficient 0 0 P5 11 AO1 gain 1 00 P5 12 AO2 zero offset coefficient 0 00 P5 13 AO2 gain 1 00 P5 17 FMR outpu...

Страница 147: ...isplay P7 00 P7 14 P7 01 DIR JOG function 0 P7 02 STOP RESET 1 P7 03 LED display running parameters 1 1F P7 04 LED display running parameters 2 0 P7 05 LEDdisplay stopparameters 33 P7 06 Load speed display coefficient 1 0000 P7 07 Heatsink temperature of inverter module 12 P7 08 Rectification module temperature 0 P7 09 Accumulativerunning time 0h P7 10 Product number P7 11 Software version P7 12 N...

Страница 148: ...celeration 0 P8 25 Frequency switchover point between acceleration time 1 and acceleration time 2 0 00Hz P8 26 Frequency switchover point between deceleration time 1 and deceleration time 2 0 00Hz P8 27 Terminal JOG preferred 0 P8 28 Frequency detection value FDT2 50 00Hz P8 29 Frequency detection hysteresis FDT hysteresis 2 5 0 P8 30 Any frequency reaching detection value 1 50 00Hz P8 31 Any freq...

Страница 149: ...0 P9 02 Motor overload warning coefficient 80 P9 03 Over voltage stall gain 0 P9 04 Over voltage stall protective voltage 130 P9 05 Over current stall gain 20 P9 06 Over current stall protective current 150 P9 07 Short circuit to ground upon power on 1 P9 09 Fault auto reset times 0 P9 10 DO action during fault auto reset 0 P9 11 Time interval of fault auto reset 1 0s P9 12 Input phase loss protec...

Страница 150: ...t fault P9 44 Running time upon 1st fault P9 47 Fault protection action selection 1 00000 P9 48 Fault protection action selection 2 00000 P9 49 Fault protection action selection 3 00000 P9 50 Fault protection action selection 4 00000 P9 54 Frequency selection for continuing to run upon fault 0 P9 55 Backup frequency upon abnormality 100 0 P9 56 Type of motor temperature sensor 0 P9 57 Motor overhe...

Страница 151: ... 0 PA 06 Integral timeTi1 2 00s PA 07 Differential timeTd1 0 000s PA 08 Cut off frequency of PID reverse rotation 2 00Hz PA 09 PID deviation limit 0 0 PA 10 PID differential limit 0 10 PA 11 PID setting change time 0 00s PA 12 PID feedback filter time 0 00s PA 13 PID output filter time 0 00s PA 14 Reserved PA 15 Proportional gainKp2 20 0 PA 16 Integral timeTi2 2 00s PA 17 Differential timeTd2 0 00...

Страница 152: ...4 Triangular wave rising time coefficient 50 0 PB 05 Set length 1000m PB 06 Actual length 0m PB 07 Number of pulses per meter 100 0 PB 08 Set count value 1000 PB 09 Designated count value 1000 PC Multi reference and simple PLC PC 00 PC 51 PC 00 Multi reference 0 0 0 PC 01 Multi reference 1 0 0 PC 02 Multi reference 2 0 0 PC 03 Multi reference 3 0 0 PC 04 Multi reference 4 0 0 PC 05 Multi reference...

Страница 153: ...5 Acceleration deceleration time of simple PLC reference 3 0 PC 26 Running time of simple PLC reference 4 0 0s h PC 27 Acceleration deceleration time of simple PLC reference 4 0 PC 28 Running time of simple PLC reference 5 0 0s h PC 29 Acceleration deceleration time of simple PLC reference 5 0 PC 30 Running time of simple PLC reference 6 0 0s h PC 31 Acceleration deceleration time of simple PLC re...

Страница 154: ...time of simple PLC reference 14 0 0s h PC 47 Acceleration deceleration time of simple PLC reference 14 0 PC 48 Running time of simple PLC reference 15 0 0s h PC 49 Acceleration deceleration time of simple PLC reference 15 0 PC 50 Time unit of simple PLC running 0 PC 51 Reference 0 source 0 Pd Communication parameters Pd 00 Pd 06 Pd 00 Bit rate 6005 Pd 01 Datatype 0 Pd 02 This device address 1 Pd 0...

Страница 155: ...er frequency upper limit 12 00Hz B5 01 PWM modulation mode 0 B5 02 Dead zone compensation mode selection 1 B5 03 Random PWM depth 0 B5 04 Rapid current limit 1 B5 05 Current detection compensation 5 B5 06 Undervoltage threshold 100 0 B5 07 SVC optimization mode selection 1 B5 08 Dead zone time adjustment 150 B5 09 Overvoltage threshold 810 0V B9 Extended function parameters B9 00 B9 09 B9 00 Load ...

Страница 156: ...put terminal 2 DI DI7 DI8 Output terminal 1 relay output TA2 TB2 TC2 1 DO DO2 Communication RS 485 communication Supports Modbus RTU communication protocol CAN communication Supports CANlink communication protocol 2Mechanical installations 1 Please install at power off status 2 Align correctly DLB1 PC1 to inverter control board interface 3 Fasten with double screw bolts ...

Страница 157: ...SP1 Digital input8 DO terminal DO2 COM Digital output2 Optical coupler isolation bipolar open collector output Output voltage range 0V 24V Outputcurrent range 0mA 50mA Relay output RELAY2 TA2 TC2 Normally open terminal AC250V 3A COSφ 0 4 DC30V 1A TB2 TC2 Normally close terminal RS 485 communication 485 485 Communication terminal Modbus RTU protocol communication input output signal terminal Isolat...

Страница 158: ...DLB1 PG1 ABZUVW incremental encoder Defferential inputPG card not with frequency demultiplication output OC inputPG card not with frequency demultiplication output 5V 12V 24V voltage optional When ordering provide voltage pulse input mode information Terminal cables DLB1 PG2 Resolver PG card Terminal cables 2 Mechanical installations 1 Please install at power off status 2 Use14 Pin base to connect...

Страница 159: ... 159 ...

Страница 160: ...l positive 6 Z Encoder output Z signal negative 7 U Encoder output U signal positive 8 U Encoder output U signal negative 9 V Encoder output V signal positive 10 V Encoder output V signal negative 11 W Encoder output W signal positive 12 W Encoder output W signal netagive 13 5V 5V 100mA 14 COM Power grounding 15 Shielding Shielding DLB1 PG1 jumper 2 3s h o r t c i r c u i t D i f f e r e n t i a l...

Страница 161: ...xcitation frequency 10kHz VRMS 7V VP P 3 15 27 DLB1 PG2 terminals Serial number Mark Description 1 PEXC1 Resolver excitation negative 2 PEXC Resolver excitation positive 3 PSINLO Resolver feedbackSIN negative 4 PSIN Resolver feedbackSIN positive 5 PCOSLO Resolver feedbackCOS negative 6 PCOS Resolver feedbackCOS positive 7 PE Connect to chassis ...

Страница 162: ...nt resistance and power based on actual needs However the resistance must not be lower than the recommended value The power may be higher than the recommended value The braking resistor model is dependent on the generation power of the motor in the actual system and is also related to the system inertia deceleration time and potential energy load For systems with high inertia and or rapid decelera...

Страница 163: ... 1 20Ω 6000W 1 2 in parallel 75G 93P 1 18Ω 9600W 1 2 in parallel 93G 1 18Ω 9600W 1 2 in parallel 660V class Inverter capacity Brake unit Recommended brake resistor 100 brake torque Specification Quantity Equivalent resistance value power Quantity 18 5G 22P 1 80Ω 2200W 1 22G 30P 1 80Ω 2200W 1 30G 37P 1 60Ω 3000W 1 37G 45P 1 48Ω 3700W 1 45G 55P 1 40Ω 4500W 1 55G 75P 1 32Ω 5500W 1 75G 93 1 24Ω 7500W ...

Страница 164: ...40 25 4 0 4 0 1 0 DLB1 07D5T4G DLB1 0011T4P 40 32 4 0 4 0 1 0 DLB1 0011T4G DLB1 0015T4P 63 40 6 0 4 0 1 0 DLB1 0015T4G DLB1 18D5T4P 63 40 6 0 6 0 1 0 DLB1 18D5T4G DLB1 0022T4P 100 63 6 6 0 1 5 DLB1 0022T4G DLB1 0030T4P 100 63 10 10 1 5 DLB1 0030T4G DLB1 0037T4P 125 100 16 16 1 5 DLB1 0037T4G DLB1 0045T4P 160 100 25 16 1 5 DLB1 0045T4G DLB1 0055T4P 200 125 35 25 1 5 DLB1 0055T4G DLB1 0075T4P 200 12...

Страница 165: ...0093T7G DLB1 0110T7P 200 125 50 35 1 5 DLB1 0110T7G DLB1 0132T7P 200 125 95 70 1 5 DLB1 0132T7G DLB1 0160T7P 250 160 120 95 1 5 DLB1 0160T7G DLB1 0185T7P 350 350 185 120 1 5 DLB1 0185T7G DLB1 0200T7P 350 350 185 150 1 5 DLB1 0200T7G DLB1 0220T7P 400 350 2 120 185 1 5 DLB1 0220T7G DLB1 0250T7P 400 400 2 120 185 1 5 DLB1 0250T7G DLB1 0280T7P 400 400 2 150 2 120 1 5 DLB1 0280T7G DLB1 0315T7P 500 400 ...

Страница 166: ... 80 0 17 80 0 088 65 0 71 DLB1 0037T4G DLB1 0045T4P 90 0 15 90 0 077 80 0 58 DLB1 0045T4G DLB1 0055T4P 120 0 12 120 0 06 95 0 486 DLB1 0055T4G DLB1 0075T4P 150 0 09 150 0 047 120 0 385 DLB1 0075T4G DLB1 0093T4P 200 0 068 200 0 035 160 0 288 DLB1 0093T4G DLB1 0110T4P 220 0 063 220 0 032 180 0 256 DLB1 0110T4G DLB1 0132T4P 250 0 055 250 0 028 250 0 26 DLB1 0132T4G DLB1 0160T4P 300 0 047 300 0 023 25...

Страница 167: ...7P 81 0 47 79 6 0 24 99 6 1 4 DLB1 0093T7G DLB1 0110T7P 96 0 39 94 0 2 117 8 1 2 DLB1 0110T7G DLB1 0132T7P 116 8 0 32 114 0 17 143 0 96 DLB1 0132T7G DLB1 0160T7P 139 7 0 27 136 9 0 14 171 0 81 DLB1 0160T7G DLB1 0185T7P 169 0 22 165 7 0 11 207 0 66 DLB1 0185T7G DLB1 0200T7P 195 5 0 19 191 6 0 1 239 5 0 57 DLB1 0200T7G DLB1 0220T7P 211 0 18 207 0 09 259 0 54 DLB1 0220T7G DLB1 0250T7P 237 9 0 16 233 ...

Страница 168: ...current imbalance caused by power phase imbalance Input EMC filter Input side of inverter 1 Reduce inverter EMI transmission and emission 2 Improve inverter counter interference capability DC reactor DC bus of inverter 1 Increase power factor of input side 2 Increase inverter efficiency thermal stability 3 Reduce negative effects from input side higher harmonics and reduce inverter EMI transmissio...

Страница 169: ...rference generated by a device or system must be restricted within a certain limit the device or system must have sufficient immunity to the electromagnetic interference in the environment EMC of inverters Inverters same as other electronic devices are EMI sources and receivers Characteristics of inverter EMC includes 1 Input current are not sine wave and with a lot of higher harmonic waves 2 Outp...

Страница 170: ... the mains voltage Add a safety capacitor to the power input cable and wind the cable with magnetic rings Add a safety capacitor to the interfered signal port or wind the signal cable with magnetic rings Connect the equipment to the common ground Communication Connect the motor housing to the PE of the Inverter Connect the PE of the Inverter to the PE of the mains voltage Add a safety capacitor to...

Страница 171: ...not touch the components with your hands Failure to complywill result in static electricity damage Ø During installation Install the equipment on incombustible objects such as metal and keep it away from combustible materials Failure to complymay result in a fire Do not loosen the fixed screws of the components especiallythe screws with red mark Do not drop wire end or screw into the inverter Fail...

Страница 172: ...the power supply is consistent with therated voltage class of the inverter The input terminals R S T and output terminals U V W are properly connected No short circuit exists in the peripheral circuit The wiring is secured Failure to comply will result in damage to the inverter Do not perform the voltage resistance test on any part of the inverter because such test has been done in the factory Fai...

Страница 173: ...ed onlyby qualified personnel Failure to comply will result in personalinjury or damage to the Inverter Do not repair or maintain the Inverter at power on Failure tocomply will result in electric shock Repair or maintain the Inverter only ten minutes after the Inverter is powered off This allows for the residual voltage in thecapacitor to discharge to a safe value Failure to comply willresult in p...

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