J. D. NEUHAUS PROFI 25 TI, Руководство по эксплуатации и сборке

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C
ONTENTS
Contents
1. User information 7
1.1. About these operating instructions . 7
1.2. Symbols and Signs . . . . . . . . . . 7
1.3. Notes regarding text representation . 7
2. Safety information 9
2.1. General safety instructions . . . . . 9
2.2. Qualification of personnel . . . . . . 9
2.3. Operator obligations . . . . . . . . . 9
3. Product information 11
3.1. Proper use . . . . . . . . . . . . . . 11
3.2. Improper use . . . . . . . . . . . . . 11
3.3. Labelling (nameplate) . . . . . . . . 12
3.4. Module overview . . . . . . . . . . . 13
3.5. Product description . . . . . . . . . . 13
3.5.1. Load capacity . . . . . . . . . 13
3.5.2. Driving mechanism classifi-
cation . . . . . . . . . . . . . 13
3.5.3. Explosion protection classifi-
cation . . . . . . . . . . . . . 14
3.5.4. Vane motor . . . . . . . . . . 15
3.5.5. Motor lubrication . . . . . . . 15
3.5.6. Control . . . . . . . . . . . . 15
3.5.7. EMERGENCY STOP device 16
3.5.8. Overload protection . . . . . 16
3.5.9. Lifting limiter . . . . . . . . . 17
3.5.10. Lowering limiter . . . . . . . . 17
3.5.11. Load hook . . . . . . . . . . 18
3.5.12. Chain . . . . . . . . . . . . . 18
3.5.13. Dead end chain mount . . . . 19
3.6. Emissions . . . . . . . . . . . . . . . 19
3.6.1. Noise emissions . . . . . . . 19
3.6.2. Oil emissions . . . . . . . . . 19
3.7. Conditions of use . . . . . . . . . . . 19
3.8. Power requirement . . . . . . . . . . 20
3.8.1. Connections . . . . . . . . . 20
3.8.2. Pressure . . . . . . . . . . . 20
3.8.3. Volume . . . . . . . . . . . . 20
3.8.4. Quality of the compressed air 21
3.9. Operating materials . . . . . . . . . 21
3.10.Explosion protection . . . . . . . . . 22
3.11.
CE
-marking . . . . . . . . . . . . . . 26
3.12.Spare parts . . . . . . . . . . . . . . 26
4. Transport and storage 27
4.1. Safe transportation . . . . . . . . . . 27
4.2. Storage conditions . . . . . . . . . . 27
4.2.1. Breaks in operation . . . . . 27
4.2.2. Storage . . . . . . . . . . . . 27
5. Initial operation 29
5.1. Unpacking . . . . . . . . . . . . . . . 29
5.2. Attach the hoist . . . . . . . . . . . . 29
5.3. Connecting the power supply . . . . 30
5.4. Lubricating the chain . . . . . . . . . 30
5.5. Tests before commissioning . . . . . 30
5.5.1. Check control device . . . . . 31
5.5.2. Check direction of movement 31
5.5.3. Check the braking function . 31
5.5.4. Check overload protection . . 32
5.5.5. Check lifting limiter . . . . . . 33
5.5.6. Check lowering limiter . . . . 34
6. Operation 35
6.1. Rules for safe operation . . . . . . . 35
6.2. Attaching the load . . . . . . . . . . 36
6.3. Lifting the load . . . . . . . . . . . . 37
6.4. Lowering the load . . . . . . . . . . 37
6.5. Releasing the load (detaching) . . . 37
6.6. Interrupting work . . . . . . . . . . . 38
7. Decommissioning 39
7.1. Disassembly . . . . . . . . . . . . . 39
7.2. Disposal . . . . . . . . . . . . . . . . 39
8. Maintenance 41
8.1. Inspection and repairs . . . . . . . . 41
8.2. Model for determining the actual use 42
8.3. Maintenance and inspection intervals 44
8.4. Spare parts . . . . . . . . . . . . . . 46
8.5. Cleaning and care . . . . . . . . . . 46
8.6. Lubricate and grease . . . . . . . . . 46
8.6.1. Operating materials . . . . . 46
8.6.2. Lubricating the chain . . . . . 47
8.6.3. Re-lubricate the lifting motor 48
8.7. Check control device . . . . . . . . . 50
8.8. Check direction of movement . . . . 50
8.9. Check the braking function . . . . . 50
8.10.Check the buffer . . . . . . . . . . . 51
8.11.Check lifting limiter . . . . . . . . . . 51
8.12.Check lowering limiter . . . . . . . . 52
8.13.Check overload protection . . . . . . 52
8.14.Check chain . . . . . . . . . . . . . . 53
8.15.Check chain sprocket . . . . . . . . 54
8.16.Check the chain guide and hook
mount . . . . . . . . . . . . . . . . . 54
8.17.Check the hook, shackle and eyelets 55
Doc.-No.: VA049318-10-OM-EN-0319-64-2 Page 5 of 64