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Installation and connection

After storage times exceeding 3 months, observe measures for removing the

preservative (

Chapter 4.4 ‘Removing preservative’ on page 24

Installation options:

–

With steel foundation frames (

dimensioned drawing, pump

system operating instructions)

–

With a concrete foundation (please consult with ITT Bornemann

GmbH)

DANGER!
Mortal danger due to explosion!

Observe the additional ATEX instructions!

WARNING!
Risk of injury due to unprofessional work!

–

Only allow work to be carried out by technical specialists who

have the required knowledge and practical experience to do so:
–

Installation, initial commissioning, repairs, maintenance,

–

Work on the electrical and electronic systems.

–

Make personal safety equipment available.

–

Observe statutory or other safety and accident prevention regu-

lations.

NOTICE!
Property damage due to contamination!

–

Only remove the covers and transport locks immediately prior to

connecting the pipes with the pump.

5.1 Preparing the pump unit

5.1.1 Preparing the pump

If the pump is to be put into operation immediately after installation and

connection: Remove preservative prior to installation (

Chapter 4.4

‘Removing preservative’ on page 24

Carry out requisite measures after extended storage/standstill time

(

Chapter 4.4 ‘Removing preservative’ on page 24

5.1.2 Fitting the heat insulation (optional)

For correspondingly ordered pumps only. Only needed to maintain

the temperature of the conveyed medium.

Installation and connection

Type SLH-4G, SLHS-4G

01/2016 JPB Rev. 5

Содержание Bornemann SLH-4G

Страница 1: ...of the original operating instructions ITT Bornemann GmbH Postfach 1162 D 31676 Obernkirchen Telephone 49 5724 390 0 Fax 49 5724 390 290 email info bornemann itt com Internet www bornemann com Operati...

Страница 2: ...02 2013 Rev0 JPB 5 en_GB ITT Bornemann GmbH 2013 Type SLH 4G SLHS 4G 2 01 2016 JPB Rev 5...

Страница 3: ...20 3 5 CIP SIP cleaning Cleaning Sterilisation in Place 20 4 Transport and storage 21 4 1 Transportation 21 4 1 1 Unpacking and checking the condition of contents 21 4 1 2 Lifting 21 4 2 Preservation...

Страница 4: ...tension free 45 5 8 Electrical connection 45 5 8 1 Earth the pump 45 5 8 2 Connect the motor 45 5 8 3 Checking the direction of rotation 46 5 8 4 Connecting the instrumentation 46 6 Operation 47 6 1...

Страница 5: ...68 7 6 Lubrication points 68 7 7 Lubricant 69 7 7 1 Gear oil temperature of the medium to be pumped 10 300 C 69 7 8 Lubricant amounts 69 7 9 Preservative agents 70 7 10 Cleaning fluid 70 8 Fault findi...

Страница 6: ...gulations and standards n have specialist electrical engineering knowledge n read observe and adhere to this manual and the additional docu ments supplied in particular the safety and warning informat...

Страница 7: ...c individual instructions Such warning information is embedded in the corresponding instruction in order to improve readability while carrying out the task The signal words described above are used Ex...

Страница 8: ...ry operating system Equipment for pump operation Inert gas A gas which is chemically extremely sluggish in reaction and displaces oxygen Render inert Addition of inert gas e g nitrogen in order to dis...

Страница 9: ...igher than the pressure of the pumped medium The seal is lubricated by the barrier fluid The pumped medium absorbs barrier fluid The pumped medium has no contact with the atmosphere Barrier fluid Medi...

Страница 10: ...safety and risk aware manner under observance of this manual n Any other use must be agreed with the ITT Bornemann GmbH n Observe the operational limits of the pump in relation to temperature pres sur...

Страница 11: ...ual risks that cannot be avoided by design throughout the entire service life of the pump system may include n Risk of death n Danger of injury n Environmental hazards n Material damage to the pump n...

Страница 12: ...nd filling the pump n Install commission operate fill and maintain the pump professionally n Only use the pump if it is in a technically optimal condition and ensure it is operated in accordance with...

Страница 13: ...hecking of pressure containers and the electrical systems in accordance with the local regulations and directives n Make personal protective equipment available such as Protective helmet goggles safet...

Страница 14: ...n again n Reinstall the safety equipment in accordance with the regulations on comple tion of all work on the pump n Treat all cuts or burns which could lead to infection Contact a doctor in the event...

Страница 15: ...Wear suitable personal protective equipment Observe all of the protective measures relevant to radioactivity n Use the appropriate measuring equipment in order to measure the natural radioactivity n I...

Страница 16: ...ing Fig 1 Type plate example No Description No Description 1 Viscosity 7 Type 2 Pump capacity 8 Speed 3 Order number 9 Max inlet pressure 4 Serial number 10 Year of manufacture 5 Differential pressure...

Страница 17: ...cline mm 3 2 Structure The structure of the pump is shown here as an example only The dimensional drawing is the decisive source concerning the arrange ment of the inlet and outlet nozzles and the dim...

Страница 18: ...e pump without base plate example No Description No Description 1 Inlet nozzle 4 Bearing casing 2 Pump casing 5 Gearing casing 3 Outlet nozzle 6 Drive shaft Structure and function Type SLH 4G SLHS 4G...

Страница 19: ...ing casing 3 3 Shaft seals Only one of the following shaft seals can be used 3 3 1 Slide ring seal Mechanical seals have function related leakage n Single action slide rings seal pump data sheet manuf...

Страница 20: ...umentation n Dual action slide rings seal with quench or sealing system pump data sheet manufacturer s documentation 3 4 Auxiliary operating systems For installation and function of the auxiliary oper...

Страница 21: ...3 Dispose of packaging materials in accordance with locally applicable regu lations 4 1 2 Lifting DANGER Death or crushing of limbs due to falling transported equip ment Never stand under suspended l...

Страница 22: ...pump 1 Select the lifting equipment in accordance with the total weight to be trans ported dimensional drawings 2 Fasten the lifting equipment per the preceding figures in accordance with the marking...

Страница 23: ...mum 3 years NOTICE Material damage due to incorrect storage Ensure proper preservation in order to avoid corrosion damage 1 If present Remove plastic cover on inlet and outlet sides 2 Lubricate all vi...

Страница 24: ...into oper ation 4 3 Storage For storage periods longer than 3 months Observe measures for long term preservation Chapter 4 2 2 For storage periods longer than 3 months maximum 3 years on page 23 NOTI...

Страница 25: ...h or operate the pump with a cleaning agent 4 Dispose of the cleaning agent in accordance with locally applicable regula tions 5 Check all external elastomers O rings shaft seals for form elasticity a...

Страница 26: ...the electrical and electronic systems Make personal safety equipment available Observe statutory or other safety and accident prevention regu lations NOTICE Property damage due to contamination Only r...

Страница 27: ...th a transition fit as standard NOTICE Property damage due to installation errors Do not tilt half couplings when sliding on Make sure that pump and motor components are not subjected to shocks or imp...

Страница 28: ...pling halves dimensioned drawing 4 Compensate the motor shaft end using suitable shims on the motor to the height of the pump shaft end 5 Screw in the motor screws do not yet tighten Chapter 5 5 Align...

Страница 29: ...forces can be absorbed n the stability of the pump system is ensured 5 3 Positioning the pump unit on the foundation For installation on a concrete foundation please consult with ITT Bornemann GmbH T...

Страница 30: ...to the left and right of each foundation bolt 1 respectively n If the distance from the anchor holes is greater than 750 mm locate additional steel fixtures 3 centrally on either side of the base plat...

Страница 31: ...n relation to each other 5 3 3 Securing the pump unit 1 Cast the anchor holes using a casting mortar n Filling with casting mortar improves the cushioning characteristics 2 Once the casting mortar has...

Страница 32: ...in longitudinal and transverse direction n Repeat the process until the base plate is correctly aligned 5 5 Aligning the pump unit In order to determine the correct alignment tolerances it is neces s...

Страница 33: ...ions manufacturer s data 4 Determine the lowest value from the ascertained alignment tolerances pump coupling motor and apply this in order to align the coupling 5 5 2 Pump alignment tolerances Fig 10...

Страница 34: ...mm 0 25 mm 0 23 mm 0 21 mm 0 19 mm 0 18 mm 0 16 mm SLH 4G 40xx 0 36 mm 0 31 mm 0 28 mm 0 26 mm 0 24 mm 0 22 mm 0 20 mm 0 19 mm Fig 12 Radial offset Size DSperm 750 min 1 1000 min 1 1200 min 1 1450 mi...

Страница 35: ...ak height changes under the influence of the operating temperature according to the following figures As soon as the pump system has reached the operating temperature following start up it is nec essa...

Страница 36: ...g 13 Peak height change No Size 1 SLH 80 SLH 4G 10xx 2 SLH 4G 20xx 3 SLH 125 4 SLH 4G 30xx 5 SLH 4G 40xx 6 SLH 180 Peak height change Installation and connection Type SLH 4G SLHS 4G 36 01 2016 JPB Rev...

Страница 37: ...he coupling on two levels each offset 90 2 Check the gap to the outer diameter with a straight edge 1 n Place straight edge over both coupling halves n In case of a gap to the outer diameter align the...

Страница 38: ...with a dial gauge n Carry out measurement as shown n In the event of an angular offset align the motor Chapter 5 5 5 Aligning the motor on page 38 6 Check the coupling alignment again and correct the...

Страница 39: ...o excessively high forces and torques of the piping on the pump Do not exceed permissible values dimensional drawings If available Observe manufacturer s instructions for the auxil iary operating syst...

Страница 40: ...each pump by running the pipes symmetrically n Use identical cross sections and line lengths from the common supply line to the pumps 3 Ensure that no cavitation can occur 4 Account for thermal expan...

Страница 41: ...ning after maintenance work etc All 1 Ongoing operation 10xx 2 5 20xx 2 5 30xx 2 5 40xx 4 6 50xx 4 6 60xx 4 6 NOTICE Pump damage due to unsuitable filter The use of an unsuitable filter can affect the...

Страница 42: ...residue from pump and system 1 Lay inlet and outlet lines as well as auxiliary pipes such that there is suffi cient space to install remove the pump 2 For pumps with axial supports n Provide straight...

Страница 43: ...ons When using hoses make sure that the following requirements are met n Hose is suitable for the conveyed medium and pressure n hose in the inlet line is suitable for suction operation n heed minimum...

Страница 44: ...emove the transport locks from the pump 2 Install inlet line 3 Ensure that the flange seals do not protrude 4 Attach connection for filling the pump When doing so ensure that the con nection sizes acc...

Страница 45: ...e carried out on the electrical systems by a qualified electrician Prior to switching on the electrical system Earth pump system Earth the pump system to the designated earthing terminals prior to sta...

Страница 46: ...rotating parts NOTICE Property damage due to dry ruining and incorrect direction of rotation Disconnect the motor from the pump 1 Switch the motor on and immediately switch it off again 2 Check that t...

Страница 47: ...erforming initial commissioning WARNING Risk of injury due to unprofessional work Only allow work to be carried out by technical specialists who have the required knowledge and practical experience to...

Страница 48: ...bricating oil Chapter 7 3 2 Lubrication on page 64 6 1 5 Preparing auxiliary operating systems if present WARNING Risk of injury due to the use of third party systems Use only ITT Bornemann GmbH appro...

Страница 49: ...n Required parameters system documentation pump data sheet dimensional drawing n Temperature difference between heating medium and conveyed medium less than 50 C n Switch on pump heating at least 2 h...

Страница 50: ...area 2 Connect the gas measuring device to the end of the previously selected bleed line 3 Activate gas measurement 4 Open the valve on the selected bleed line bleed valve 5 Connect inert gas to suita...

Страница 51: ...cisely to the pump n Turning direction of the motor checked n All connections leak tight and tension free n All safety devices installed and checked for functionality n Pump correctly prepared inertis...

Страница 52: ...he media being pumped within the specified range Pump data sheet NOTICE Property damage due to incorrect alignment As soon as the pump system has reached the operating tempera ture following start up...

Страница 53: ...he outlet side Severe loading of the pump due to liquid sludge with throttling on the outlet side Never operate the pump against a closed or partially closed valve in the outlet line Never throttle th...

Страница 54: ...pump capacity Regularly check the filter for soiling Maintain the viscosity of the media being pumped within the specified range Pump data sheet NOTICE Property damage due to dry running Ensure that...

Страница 55: ...ng n The conveyed medium must not solidify 5 Open drain screw until pump is depressurised 6 Screw in and tighten drain screw 7 Clean sterilise the pump if necessary Chapter 6 3 Cleaning sterilizing th...

Страница 56: ...Property damage resulting from pump jamming Warm up pump whilst stationary 1 Switch pipeline system to CIP medium 2 Start the pump Chapter 6 2 2 Switching on on page 53 3 If the pump is cold n Stop t...

Страница 57: ...rk switch off the motor and safeguard against being switched on again Prior to all assembly and maintenance work safeguard the pump against pressure charging WARNING Risk of injury and poisoning due t...

Страница 58: ...mp 6 4 1 Measures in accordance with the conveyed medium Conveyed media behaviour Duration of operating interruption dependent on process short long sludge solids n Emptying the pump n Rinsing the pum...

Страница 59: ...deposits of iron oxide compounds may form which are self igniting at high temperatures and or with flying sparks With open systems keep self igniting material as far away as possible and dispose of c...

Страница 60: ...ems Make personal safety equipment available Observe statutory or other safety and accident prevention regu lations n Use original parts or parts approved by ITT Bornemann GmbH exclusively n Spare par...

Страница 61: ...e barrier fluid n all warning and information signs fitted and legible 2 Ensure for trouble free operation n no dry run n tightness n no cavitation n valves open on inlet side n valves open on outlet...

Страница 62: ...r for gas leaks using an appropriate gas detection device fixed installation or mobile gas detection device Do not work on the system alone or without regularly reporting back For applications with na...

Страница 63: ...ounting the drops Consult manufacturer specify leakage site and intensity Replace slide rings consult the manu facturer Shaft seal rings Specialist per sonnel n Check for leakage n In the event of sev...

Страница 64: ...necessary 1 Manufacturer s specifications pump system operating instructions 2 Includes bearings and gears 7 3 2 Lubrication Heed order based documentation system documentation If in doubt the lubrica...

Страница 65: ...the event that the pump is opened by the customer during the warranty period DANGER Mortal danger due to electric shock Only allow work to be carried out on the electrical systems by a qualified elec...

Страница 66: ...p by its bearing case or gear case Ensure that the pump unit is not overly tensioned when it is lifted Ensure that the lifting tackle cannot damage pipelines or units when lifting possibly use a lifti...

Страница 67: ...media n Return complete pump not disas sembled to ITT Bornemann GmbH n Specify the following details Reason for repair Operating conditions With warranty claim via ITT Bornemann GmbH n Rinse pump and...

Страница 68: ...is required for ordering spare parts Chapter 3 1 1 Type plate on page 16 n brief designation of the pump n order number n machine number serial number n item number of the part spare parts list or TA...

Страница 69: ...s are suitable for use in the foodstuffs and pharmaceuticals sectors Lubricant transmission oil Manufacturer Transmission oil Finke Lubriplate SFGO Ultra ISO VG 100 Fuchs BEL RAY NO TOX SYNTH GEAR OIL...

Страница 70: ...fluid The specified cleaning agents are only suitable for external cleaning Cleaning agents for the interior are available on request Area of application Cleaning fluid Other Cleaning solvent wax rem...

Страница 71: ...lling and bleeding on page 50 X X X Speed too low n Increase speed with speed regulator X X X Delivery inlet line pump or filter blocked or encrusted n Clean delivery inlet line pump or filter n Check...

Страница 72: ...p up oil Chapter 7 3 2 Lubrication on page 64 X Insufficient oil in bearing casing n Top up oil Chapter 7 3 2 Lubrication on page 64 X X Pipelines too tight n Check pipework n Connect pipelines so tha...

Страница 73: ...el Measurements carried out as per DIN 45635 Part 1 The emission values have been determined under reproducible conditions in accordance with DIN 45635 Part 24 The measurement is based on a single scr...

Страница 74: ...r handling of the device are not necessary n The device has been fully emptied and thoroughly cleaned inside and out prior to dispatch The following media was previously conveyed by the pump _________...

Страница 75: ...the following EC directives insofar as the prerequisites for commissioning stated in the engineering document in particular in the operating instructions are fulfilled n Machinery Directive 2006 42 E...

Страница 76: ...3 7 1 7 3 Applied harmonised standards n EN 349 1993 A1 2008 n EN 953 1997 A1 2009 n EN 13732 1 2008 n EN 1672 2 2005 A1 2009 n EN 13951 2012 n EN 12162 2001 A1 2009 n EN ISO 12100 2010 n EN 809 1998...

Страница 77: ...Head of Engineering Head of Sales Appendix Type SLH 4G SLHS 4G 77 01 2016 JPB Rev 5...

Страница 78: ...www bornemann com...

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