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Assembly guide for EASY ROOF EVOLUTION L-1

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This document is the property of IRFTS. It shall not be reproduced or shared with third parties without IRFTS agreement

Document validated by NEW TECHNICAL INVESTIGATION n° L19.4580

Complies with building integration criteria*

*Except for flat profiled slate and tile roofs, according to the thickness of the tile

The EASY ROOF system is insured provided that the modules have approvals IEC 61215 and IEC 61730

Compatibility modules : www.irfts.com

INS-IN02-17-0687 Version 1.9 du 11/09/2019

EASY ROOF

EVOLUTION

BIPV mounting system

For 60 cells 6 ‘’ PV modules - PORTRAIT

INSTALLATION INSTRUCTIONS

Applicable to frames with a marking

L-1

Содержание EASY ROOF EVOLUTION L1

Страница 1: ...ed by NEW TECHNICAL INVESTIGATION n L19 4580 Complies with building integration criteria Except for flat profiled slate and tile roofs according to the thickness of the tile The EASY ROOF system is in...

Страница 2: ...with METAL FLASHING 9 4 EASY ROOF EVOLUTION on TILED roofs with METAL FLASHING 9 5 Part markings 10 6 Breather membrane 10 7 Use of different flashing according to the configuration of the photovolta...

Страница 3: ...assembly with 4 fixings per module 35 12 3 2 Flooring for an assembly with 6 fixings per module 36 37 12 3 3 Installation of leaning batten 38 12 4 Installation of the EASY ROOF system 39 12 4 1 Insta...

Страница 4: ...ce The photovoltaic modules must be cleaned with a hosepipe without using pressure or a concentrated stream of water Visual inspection spotting damage Waterproofing check check the condition of the di...

Страница 5: ...9V40N 15 End clamp black Evolution A001V40N 16 End bracket black Evolution A003V40N 17 Side frieze F001V40 18 EASY GROUNDING PRT0P00340AA 19 Flashing aluminium Left Right PRT0P00556AA 20 Simple alumin...

Страница 6: ...e de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 1 3 6 Parts representation Top flashin...

Страница 7: ...op blanking cover PRT0P00412BA 29 Socket headed screw CHC M5x35 Stainless steel A2 V001V02 30 Blanking cover bolt A034V40 31 Glazing strop mounting tool L 1 OUT0P00544A Model L 1 60 Cells 6 Portrait 7...

Страница 8: ...in the same direction as the roof slope where two modules join Side glazing strop part that is assembled in the same direction as the roof slope on each side of the PV field Glazing stop blanking cove...

Страница 9: ...roduced or shared with third parties without IRFTS agreement Model L 1 60 Cells 6 Portrait 9 EASY ROOF EVOLUTION on TILED roofs minimum 30mm curve with METAL FLASHING Metal flashing is made to order a...

Страница 10: ...4 5 6 Marquage des pi ces moul es D finition P001LV42 Frame P002LV40 Left flashing P003LV40 Right flashing Codification varies depending on the choice of material 10 2 lateral flashings by frame heigh...

Страница 11: ...2 flashings 2 flashings 7 11 Use of different flashings according to the configuration of the photovoltaic field Multiple combination for the clearing of roof window or chimney FRAME FRAME FRAME A D...

Страница 12: ...sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 7 1 12 Possible shift of the panels in the vertical direction Shift...

Страница 13: ...installation with 6 fixings per module cut out and remove the two plugs in the centre of the frame 4 For PV modules with a central reinforcement follow the dividing line to remove the reinforcement ch...

Страница 14: ...ect the ground wire directly to the PV module Link the PV module directly to the grounding wire using the holes provided by the constructor underneath the module a Method 1 Connect the ground wire to...

Страница 15: ...180 8200 9220 10240 11260 12280 13300 14320 15340 16360 Ex 1020 x 12 2 x 20 12280 10 Ex 1020 x 12 2 x 25 12290 40 mm MAXI 40 mm MAXI 1020 mm x Nbx 20 mm 40 mm MAXI 1020 mm x Nbx Dimension B B X 20 mm...

Страница 16: ...gutter Step step of the system in rake direction see table below Nby Number of line of PV module Dimension Y Dimension A Ex 1655 x 3 1 1614 114 5038 10 Example NOTA to adjust the tiles at the top of...

Страница 17: ...510 7530 8550 9570 10590 11610 12630 13650 14670 15690 16710 Ex 1020 x 12 2 x 195 12630 Ex 1020 x 12 2 x 25 12290 10 1020 1020 195 195 195 1020 Dimension L Reference synopsis 25 mm MINI 25 mm MINI 102...

Страница 18: ...0 Example NOTA For an installation at the ridge it s possible to cut the the frames of the top row by 80 mm MAXI See annex 3 p 65 PV field dimensions PV filed height mm PV field centered on the roof H...

Страница 19: ...e in addition to the required deflectors the double and single fixing brackets must be replaced by glazing stops that cover the whole length of the PV module with the mandatory addition of blanking co...

Страница 20: ...isting structure must be tested by a certified testing body or by a specialist design office ELECTRICAL SAFETY OF THE PHOTOVOLTAIC FIELD The electrical standards in force must be complied with In part...

Страница 21: ...2 5x60 32 4 27 120 2 4 27 140 2 4 27 160 2 4 27 180 2 5x60 32 4 40 100 2 4 40 100 2 4 40 100 2 4 40 100 2 5x70 32 4 40 130 2 4 40 130 2 4 40 130 2 4 40 140 2 Win 6 3x70 2 6 40 100 2 6 40 100 2 6 40 1...

Страница 22: ...5x60 32 4 40 100 2 4 40 100 2 4 40 100 2 6 40 100 2 5x70 32 4 40 130 2 4 40 130 2 4 40 150 2 4 40 180 2 Win 6 3x70 2 6 40 100 2 6 40 100 2 6 40 100 2 6 40 120 2 Win 6 3x70 2 4 22 130 3 4 22 150 3 4 2...

Страница 23: ...5x60 32 4 40 100 2 4 40 100 2 4 40 110 2 4 40 130 2 5x70 32 4 40 130 2 4 40 160 2 4 40 200 2 4 40 220 2 Win 6 3x70 2 6 40 100 2 6 40 110 2 6 40 130 2 6 40 140 2 Win 6 3x70 2 4 22 150 3 4 22 190 3 4 2...

Страница 24: ...5x60 32 4 40 100 2 6 40 100 2 6 40 100 2 6 40 110 2 5x70 32 4 40 170 2 4 40 200 2 4 40 230 2 4 40 270 2 Win 6 3x70 2 6 40 110 2 6 40 140 2 6 40 160 2 6 40 180 2 Win 6 3x70 2 6 22 130 3 6 22 150 3 6 22...

Страница 25: ...to installation of PV field centered in the rake direction For the installations on the eave go directly on page 28 of this document Definition of bottom flashing support batten side view Y X 8 mm MIN...

Страница 26: ...om flashing flooring equal to 435mm A from the top of the tile Screw the support batten following the recommendations page 21 to 24 to know the type and the number of screws to be used Installation of...

Страница 27: ...igher edge in order to be able to flip over the ends The overlap on the tiles will be made according to the tiles model Make sure that the tiles are covered with 150 mm MINI Reference nomenclature Mak...

Страница 28: ...12 2 2 Model L 1 60 Cells 6 Portrait Reference support batten d PV field positioned at the gutter eave Positioning of the flooring at the gutter eave This section of the assembly guide relates only t...

Страница 29: ...position for installation at the gutter X mm 435 mm M Reference support batten d Reference synopsis 12 2 3 The bottom part at the gutter of the PV field must be at the same level than the rest of the...

Страница 30: ...gle of inclination of the roof Example A1 115 30 145 the L1 dimension is defined by the position of the gutter Define L1 so that the low end of the metal sheet is at least 20 mm in the sewer NOTE this...

Страница 31: ...t 12 2 4 Add a batten or a support batten under the bottom metal sheet to support this one This batten will at least make all the width of the PV field The thickness of this batten will be identical t...

Страница 32: ...M of the edge of the tile 32 Installation of the bottom metal sheet PV field positioned at the gutter eave DO NOT SCREW THESE SCREWS IN REFERENCE SUPPORT BATTEN MUST REMOVE SCREWS BEFORE THE MOUNTING...

Страница 33: ...rames on each side of the PV field Position all the frames of the first line while proceeding as indicated page 28 Do a marking at each end on the wood Then slide the frames upward slightly view with...

Страница 34: ...0 Cells 6 Portrait The length L of the support battens d must imperatively make all the width of the PV field For the value L to see table page 17 of this document If needed add to this dimension L a...

Страница 35: ...en d equal to 2 X no vertical PV modules 1 at the top To screw the support batten follow the recommendations page 21 to 24 to know the type and the number of screws to be set up If the roof undergoing...

Страница 36: ...rew another support batten 450 mm above the preceding one Step 3 Position and screw another support batten at the dimension E of the preceding one for the value of E see the table below Step 4 Positio...

Страница 37: ...imperatively necessary to add a horizontal batten with a thickness identical to the support batten d by line of frame centered on the height of each line over all the width of the PV field Model L 1...

Страница 38: ...cribed below add battens all over the width of the PV field Those battens will have the same thickness as the support batten d Position at 300 50 mm of the lower support batten It is imperative to mak...

Страница 39: ...s to all kind of installation middle of the rake or at the gutter Installation of system EASY ROOF 39 12 4 1 Installation of underlay film We require the installation of a breather membrane before the...

Страница 40: ...stance of 40 mm MAXIMUM of the edge of the tile Installation of the bottom metal sheet DO NOT SCREW THESE SCREWS IN REFERENCE SUPPORT BATTEN MUST REMOVE SCREWS BEFORE THE MOUNTING OF THE PV MODULES Re...

Страница 41: ...trait Installation of the EASY ROOF system 1 Set up and interlock another frame above the precedent Align them perfectly in the vertical direction do a marking with the chalk line 2 Adjust the vertica...

Страница 42: ...LESS 9 Do Not put the other fixings immediately This operation will be carried out later DO NOT REMOVE THE MOUNITING TOOL 13 IMMEDIATELY NOTE also mount the central middle clamp 7 for an assembly with...

Страница 43: ...Installation of the EASY ROOF system 1 Set up and interlock another frame on the first line on the right of the precedent Align this one on the reference support batten as indicated page 40 2 Set up a...

Страница 44: ...5 Place the superior and inferior middle bracket 7 and screw with screws 6x40 STAINLESS 9 Do not put the other fixings immediately This operation will be carried out later Do not forget the grounding...

Страница 45: ...TS It shall not be reproduced or shared with third parties without IRFTS agreement Model L 1 60 Cells 6 Portrait Installation of the EASY ROOF system 7 Set up and interlock all the other frames of the...

Страница 46: ...reement Model L 1 60 Cells 6 Portrait 12 4 3 Installation of system EASY ROOF a Interlock the pin of the second flashing in the first one b Rotate the second flashing c Clip the second flashing with t...

Страница 47: ...flashings under the frames 4 Align the last flashing with the top of the frame 5 At the bottom of the field cut the part of flashing which exceeds the frame if necessary 6 Set up a screw convex head...

Страница 48: ...nt Model L 1 60 Cells 6 Portrait 12 4 4 Installation of the EASY ROOF system a Interlock the pin of the second flashing in the first one b Rotate the second flashing 2 Set up the others one they inter...

Страница 49: ...e Place the ears of the flashings under the flexible flap of the frames 4 At the bottom of the field cut the part of flashing which exceeds the frame if necessary 5 Set up a screw convex head 5x30 sta...

Страница 50: ...n the vertical direction in the positioning hole for dilation 1 Set up all the end bracket 8 on the right of PV field Interlock each end bracket in the openings on the frames 2 or 3 end bracket 8 per...

Страница 51: ...end bracket 8 in the opening on the frame 3 Fix the other end of the mouting tool 13 on the end bracket 8 using a screw CHc M6 10 or 11 Screw some threads only 4 Align the end bracket 8 with the moun...

Страница 52: ...see below c For PV modules with a back frame 14 mm align the back frame as indicated here 52 2 Position the middle clamp 5 or 6 with the module wedge above the middle bracket between two module the cl...

Страница 53: ...ed with third parties without IRFTS agreement Model L 1 60 Cells 6 Portrait 12 5 Installation of the EASY ROOF system 1 Adjust the height of the screws on the end bracket so that they are flush with t...

Страница 54: ...1 Place the EASY GROUNDING on the middle bracket 54 Grounding If grounding is not done by connecting the ground wire directly to PV module carry out the following operations 1 Locate the middle brack...

Страница 55: ...6 Put back the tiles Put back the tiles covering the top flashing up to he marking indicating Limit tile IMPORTANT For the tiles with high profile it is imperative to set up a self adhesive foam band...

Страница 56: ...fications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 56 1 Pull out the removable part at the top cor...

Страница 57: ...rty of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 57 2 Assemble and install the flashings as explaned page 46 to 49 in the general datasheet A Flashing insta...

Страница 58: ...ications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 58 B Flashing installation in T left or right An...

Страница 59: ...arties without IRFTS agreement 59 B Flashing installation in T left or right Annex n 1 Pyramidal installation 2 Do the flooring for the bottom flashing size the batten as describe in the general datas...

Страница 60: ...red with third parties without IRFTS agreement 60 B Flashing installation in T left or right Annex n 1 Pyramidal installation 6 Assemble and place the flashing as describe in the general datasheet pag...

Страница 61: ...It shall not be reproduced or shared with third parties without IRFTS agreement 61 B Flashing installation in T left or right Annex n 1 Pyramidal installation 11 Align the bottom flashing with the las...

Страница 62: ...niques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 62 B Flashing installation in T left or right Annex n 1 Pyram...

Страница 63: ...ation Left and Right Lateral Edge metal sheet have the same shape The X dimension may be different according to distance between the Easy Roof frame and the lateral edge batten X must be be 10mm Minim...

Страница 64: ...t with marking Limite tuile Optimal overlap respecting the manufacturer recommendation 2 The tile is too long Cut the tile to align the tile s bottom with the marking Limit tuile View with local cut S...

Страница 65: ...d with third parties without IRFTS agreement 65 B Ridge installation Annex n 3 Tile s alignment over the Top Flashing 1 If needed the top of the frame can be cut 80mm maximum 150mm minimum st be kept...

Страница 66: ...box at the top In the other case for an easier installation place the junction box at the bottom For junction box with lateral ouput we recommend to install it at the bottom Case n 1 The junction box...

Страница 67: ...31 mm Dimension c must be superior to 46 mm The junction box is below the EASY ROOF frame s wall Align the top of the module with the EASY ROOF frame s point Junction box 31 mm c 46 mini Frame s point...

Страница 68: ...es without IRFTS agreement Connection of the PV cables and grounding Annex n 5 Groun d Cables between 2 layers nad ground 1 IRFTS claw and IRFTS self stripping claw Wiring without loop Place the claw...

Страница 69: ...is document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Annex n 5 Go to the upper line Connection of the PV cables and grounding Connect th...

Страница 70: ...ithout IRFTS agreement Connection of the PV cables and grounding Annex n 5 2 IRFTS claw and self tapping screw into the bracket Wiring without loop Ground 70 Cables between 2 layers nad ground Place t...

Страница 71: ...is document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Annex n 5 Connection of the PV cables and grounding 71 Go to the upper line Connect...

Страница 72: ...t Annex n 5 Connection of the PV cables and grounding 3 Ground wire into the module frame and the self taping screw into the bracket Wiring without loop Connect the ground wire to the module s frame G...

Страница 73: ...property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Annex n 5 Connection of the PV cables and grounding Connect the last module of the row to the left Mid...

Страница 74: ...ntractuels Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Annex n 5 Connec...

Страница 75: ...15 S Maxi Mini 1669 49 5 16 S 1630 36 17 S 1670 50 17 S 1631 37 18 S 1671 50 18 S 1632 38 19 S 1672 50 19 S 1633 39 20 S 1673 50 20 S 1634 40 21 S 1674 50 21 S 1635 41 22 S 1675 50 22 S 1636 42 13 S 1...

Страница 76: ...le length lg GLAZING STOP AND DEFLECTOR ASSEMBLY Annex n 6 2 Preparation of the tools to be used To install glazing stops and deflectors with the EASY ROOF O 1 system the frames need to be positioned...

Страница 77: ...ouble bracket 3 Double bracket assembly b Position the lower double bracket and central for a 6 bracket assembly in its their place s c Put in place the glazing stop mounting tool L 1 in the 6 holes o...

Страница 78: ...and the central one for a 6 bracket assembly in its place c Put in place the horizontal assembly tool and the glazing stop assembly tool L 1 by inserting the 5 screws of the assembly tool into the 6 h...

Страница 79: ...t screwing it in place Model L 1 60 Cells 6 Portrait 79 Assembly with glazing stops X Graduations on the tools c Put in place the glazing stop mounting tool L 1 in the 6 of the upper double bracket d...

Страница 80: ...n place the mounting tool L 1 Model L 1 60 Cells 6 Portrait 80 Assembly with glazing stops X Graduations on the tools c Put the glazing stop mounting tool L 1 into the 6 hole of the upper single brack...

Страница 81: ...be installed first a2 Before tightening flatten the deflector against the upper module and centre it on the width of the module Section drawing between two PV modules C te J a1 Dimension J will vary a...

Страница 82: ...focus of directing it to have the closest drill near to the edge b Screw in place with two CHC M6 x 30 11 or CHC M6 x 40 10 screws depending on the thickness of the PV module 3 screws for 6 bracket as...

Страница 83: ...30 11 or CHC M6 x 40 10 screws depending on the thickness of the PV module 3 screws for 6 bracket assembly The position of the modules must comply to the requirements in the instructions page 52 3 mm...

Страница 84: ...modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Annex n 6 9 Blanking cover assembly Model...

Страница 85: ...ty of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Annex n 7 Model L 1 60 Cells 6 Portrait 85 Section SIDE BORDER STRIP OPTION a Put the border strips in the g...

Страница 86: ...SY ROOF EVOLUTION or metal as show bellow SOMMAIRE SUMMARY A Slate on EASY ROOF EVOLUTION flashings A 1 PV field bottom A 2 Side flashings A 3 PV Field top B Metal flashings to be tailor made B 1 Side...

Страница 87: ...ctuels Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement For Slate width B 14...

Страница 88: ...difications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 1 3 2 1 4 MINI 100 mm MINI A Slate on EASY RO...

Страница 89: ...ous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 2 3 Authorized drilling area...

Страница 90: ...ontractuels Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 5 4 A Slate on...

Страница 91: ...difications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 1 2 x NB A Slate on EASY ROOF EVOLUTION flash...

Страница 92: ...ractuels Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement A Slate on EASY RO...

Страница 93: ...s Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 5 A Slate on EASY ROOF EV...

Страница 94: ...els Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement B Metal flashings to be...

Страница 95: ...els Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement B Metal flashings to be...

Страница 96: ...els Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Left Right B Metal flas...

Страница 97: ...ications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 1 2 x NB Overlay multiple slates x N N slate s s...

Страница 98: ...tuels Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement B 2 PV Field top Slat...

Страница 99: ...ous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement B Metal flashings to be tail...

Страница 100: ...s Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 1 2 3 B Metal flashings t...

Страница 101: ...serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 4 200mm MINI Butyl seal 10mm B Me...

Страница 102: ...us r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Left Right Butyl seal B Metal...

Страница 103: ...tractuels Sous r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement 1 200 mm 2 Model...

Страница 104: ...perty of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement Side flashings symmetrical right and left Side flashings haut du champ PV Field PV top C 1 Side flashings...

Страница 105: ...r serve de modifications techniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement A A 500 mm C Zinc flashings wit...

Страница 106: ...chniques sans pr avis This document is the property of IRFTS It shall not be reproduced or shared with third parties without IRFTS agreement View B B 10 mm Top flashing B B No contact of the sheet on...

Страница 107: ...channels These can be placed on the left or on the right of the field The recommended length is 1100mm A 230mm overlap is necessary between the channels in the direction of the roof slope The overlap...

Страница 108: ...ess steel wood screw not supplied at a maximum of 50mm from the top of the plate Tighten the screw until it is flush with the surface of the plate When it is not possible to fix the flashing to a supp...

Страница 109: ...g Annex n 9 Fix the flashing plates in place with metal staples Nail or screw at least 2 staples per flashing 1 at the overlap in the middle of the flashing onto the support batten or failing that a b...

Страница 110: ...uctions for UK with battens 50 x 25 mm Annex n 10 In accordance with Certificate of approval MCS N IK0170 it s possible to substitute one batten 120x27 mm by two juxtaposed battens 50 x 25 mm Batten 1...

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