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Optidrive

 

ODV

2

 

User

 

Guide

 

Revision

 

1.00

 

 

 

www.invertek.co.uk

 

 

5

 

1.

 

Introduction

 

.....................................................................................................................................................................

 

6

 

1.1.

 

Important

 

safety

 

information

 

...........................................................................................................................................................................................

 

6

 

2.

 

General

 

Information

 

and

 

Ratings

 

.....................................................................................................................................

 

7

 

2.1.

 

Drive

 

model

 

numbers

 

.......................................................................................................................................................................................................

 

7

 

2.2.

 

Identifying

 

the

 

Drive

 

by

 

Model

 

Number

 

...........................................................................................................................................................................

 

7

 

3.

 

Mechanical

 

Installation

 

....................................................................................................................................................

 

8

 

3.1.

 

General

 

.............................................................................................................................................................................................................................

 

8

 

3.2.

 

Before

 

Installation

 

............................................................................................................................................................................................................

 

8

 

3.3.

 

UL

 

Compliant

 

Installation

 

.................................................................................................................................................................................................

 

8

 

3.4.

 

Mechanical

 

dimensions

 

and

 

mounting

 

 

Frame

 

Sizes

 

2

 

&

 

3

 

.............................................................................................................................................

 

8

 

3.5.

 

Mechanical

 

dimensions

 

and

 

mounting

 

 

Frame

 

Size

 

4

 ‐ 

7

 

................................................................................................................................................

 

9

 

3.6.

 

Guidelines

 

for

 

mounting

 

...................................................................................................................................................................................................

 

9

 

4.

 

Electrical

 

Installation

 

......................................................................................................................................................

 

10

 

4.1.

 

Grounding

 

the

 

Drive

 

.......................................................................................................................................................................................................

 

10

 

4.2.

 

Wiring

 

Precautions

 

.........................................................................................................................................................................................................

 

10

 

4.3.

 

Incoming

 

Power

 

Connection

 

..........................................................................................................................................................................................

 

10

 

4.4.

 

Drive

 

and

 

Motor

 

Connection

 

..........................................................................................................................................................................................

 

11

 

4.5.

 

Motor

 

Terminal

 

Box

 

Connections

 

...................................................................................................................................................................................

 

11

 

4.6.

 

Control

 

Terminal

 

Wiring

 

.................................................................................................................................................................................................

 

12

 

4.7.

 

Control

 

Terminals

 

Connection

 

Diagram

 

.........................................................................................................................................................................

 

12

 

4.8.

 

Control

 

Terminal

 

Connections

 

........................................................................................................................................................................................

 

12

 

5.

 

Managing

 

the

 

Keypad

 

....................................................................................................................................................

 

13

 

5.1.

 

Keypad

 

Layout

 

and

 

Function

 

..........................................................................................................................................................................................

 

13

 

5.2.

 

Drive

 

Operating

 

Displays

 

................................................................................................................................................................................................

 

13

 

5.3.

 

Accessing

 

and

 

Changing

 

Parameter

 

Values

 

....................................................................................................................................................................

 

13

 

5.4.

 

Resetting

 

Parameters

 

to

 

Factory

 

Default

 

Settings

 

..........................................................................................................................................................

 

14

 

5.5.

 

Resetting

 

Parameters

 

to

 

User

 

Default

 

Settings

 

..............................................................................................................................................................

 

14

 

5.6.

 

Changing

 

the

 

Language

 

on

 

the

 

OLED

 

Display

 

.................................................................................................................................................................

 

15

 

5.7.

 

Selecting

 

between

 

Hand

 

and

 

Auto

 

Control

 

....................................................................................................................................................................

 

15

 

6.

 

Commissioning...............................................................................................................................................................

 

15

 

6.1.

 

General

 

...........................................................................................................................................................................................................................

 

15

 

7.

 

Parameters

 

....................................................................................................................................................................

 

17

 

7.1.

 

Parameter

 

Set

 

Overview

 

................................................................................................................................................................................................

 

17

 

7.2.

 

Parameter

 

Group

 

1

 

 

Basic

 

Parameters

 

.........................................................................................................................................................................

 

17

 

8.

 

Digital

 

Input

 

Functions

 

...................................................................................................................................................

 

19

 

8.1.

 

Digital

 

Input

 

Configuration

 

Parameter

 

P1

13

 

.................................................................................................................................................................

 

19

 

9.

 

Extended

 

Parameters

 

.....................................................................................................................................................

 

20

 

9.1.

 

Parameter

 

Group

 

2

 ‐ 

Extended

 

parameters

 

...................................................................................................................................................................

 

20

 

9.2.

 

Parameter

 

Group

 

3

 

 

PID

 

Control

 

...................................................................................................................................................................................

 

25

 

9.3.

 

Parameter

 

Group

 

4

 

 

High

 

Performance

 

Motor

 

Control

 

................................................................................................................................................

 

26

 

9.4.

 

Parameter

 

Group

 

5

 

 

Communication

 

Parameters

 

........................................................................................................................................................

 

26

 

9.5.

 

Parameter

 

Group

 

6

 

 

Advance

 

Feature

 

configuration

 

....................................................................................................................................................

 

26

 

9.6.

 

Parameter

 

Group

 

7

 

 

Reserved

 

(not

 

available)

 

..............................................................................................................................................................

 

26

 

9.7.

 

Parameter

 

Group

 

8

 

 

HVAC

 

Function

 

Specific

 

Parameters

 

.............................................................................................................................................

 

27

 

9.8.

 

Parameter

 

Group

 

9

 

 

Advance

 

drive

 

control

 

logic

 

configuration

 

...................................................................................................................................

 

28

 

9.9.

 

Parameter

 

Group

 

0

 

 

Monitoring

 

Parameters

 

(Read

 

Only)

 

............................................................................................................................................

 

29

 

10.

 

Serial

 

communications

 

...................................................................................................................................................

 

32

 

10.1.

 

RS

485

 

communications

 

.................................................................................................................................................................................................

 

32

 

10.2.

 

Modbus

 

RTU

 

Communications

 

.......................................................................................................................................................................................

 

32

 

11.

 

Technical

 

Data

 

...............................................................................................................................................................

 

34

 

11.1.

 

Environmental

 

................................................................................................................................................................................................................

 

34

 

11.2.

 

Input

 

voltage

 

ranges

 

.......................................................................................................................................................................................................

 

34

 

11.3.

 

Maximum

 

supply

 

ratings

 

for

 

UL

 

compliance

 

..................................................................................................................................................................

 

34

 

11.4.

 

Output

 

Power

 

and

 

Current

 

ratings

 

.................................................................................................................................................................................

 

34

 

12.

 

Troubleshooting

 

.............................................................................................................................................................

 

36

 

12.1.

 

Fault

 

messages

 

...............................................................................................................................................................................................................

 

36

 

13.

 

HVAC

 

Specific

 

Feature

 

Setup

 

(Menu

 

8)

 

...........................................................................................................................

 

38

 

13.1.

 

Pump

 

Staging

 

 

DOL

 

Cascade

 

.........................................................................................................................................................................................

 

38

 

13.2.

 

Pump

 

Staging

 

 

Multiple

 

Drive

 

Cascade

 

.........................................................................................................................................................................

 

39

 

13.3.

 

Maintenance

 

Interval

 

Set

up

 

and

 

Reset

 

.........................................................................................................................................................................

 

40

 

13.4.

 

Load

 

Profile

 

Monitoring

 

Function

 

...................................................................................................................................................................................

 

41

 

13.5.

 

Pump

 

Clean

 

Function

 

.....................................................................................................................................................................................................

 

42

 

13.6.

 

Pump

 

Stir

 

Function

 

.........................................................................................................................................................................................................

 

44

 

13.7.

 

Bypass

 

Control

 

Function

 

.................................................................................................................................................................................................

 

44

 

13.8.

 

Fire

 

Mode

 

Function

 

........................................................................................................................................................................................................

 

46

 

13.9.

 

Motor

 

Pre

Heat

 

Function

 

and

 

DC

 

Injection

 

....................................................................................................................................................................

 

48

 

14.

 

PID

 

Control

 

Applications

 

................................................................................................................................................

 

50

 

14.1.

 

Overview

 

........................................................................................................................................................................................................................

 

50

 

14.2.

 

PID

 

Function

 

Set

up

 

........................................................................................................................................................................................................

 

50

 

14.3.

 

Application

 

Example

 

.......................................................................................................................................................................................................

 

53

 

15.

 

Parameter

 

Change

 

Tables

 

..............................................................................................................................................

 

54

 

  

 

 

Содержание Optidrive HVAC Series

Страница 1: ......

Страница 2: ...Use a screened shielded cable The shield should be bonded to earth at both ends Motor Connection Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows...

Страница 3: ...Mounting Information can be found on page 8 section 3 4 Control Terminal Configuration based on factory settings Safe Torque Off STO Link the terminals as shown above through the emergency stop circui...

Страница 4: ...tor cable 3 Phase 400 Volt Input ODV 2 x4xxx xxAxx Use External Filter OD Fx34x No additional filtering required Use screened motor cable Note For motor cable lengths greater than 100m an output dv dt...

Страница 5: ...1 Basic Parameters 17 8 Digital Input Functions 19 8 1 Digital Input Configuration Parameter P1 13 19 9 Extended Parameters 20 9 1 Parameter Group 2 Extended parameters 20 9 2 Parameter Group 3 PID C...

Страница 6: ...ables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used must comply with Directive 98 37 EC Safety of Machi...

Страница 7: ...3KF1N 22 ODV 2 62030 3HF1N 30 90 5 ODV 2 62030 3KF1N 30 ODV 2 62040 3HF1N 40 110 6 ODV 2 62037 3KF1N 37 ODV 2 62050 3HF1N 50 150 6 ODV 2 62045 3KF1N 45 ODV 2 62060 3HF1N 60 180 6 ODV 2 72055 3KF1N 55...

Страница 8: ...ify the shipper immediately if any exist Check the drive rating label to ensure it is of the correct type and power requirements for the application Store the Optidrive in its box until required Stora...

Страница 9: ...87 5 5 0 217 11 0 433 3 6 Guidelines for mounting Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 11 1 The driv...

Страница 10: ...cted by motor cable length and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the followi...

Страница 11: ...cable is utilised the earth conductor must be of at least equal cross sectional area and manufactured from the same material as the phase conductors The motor earth must be connected to one of the Op...

Страница 12: ...rol Terminal Connections Main Terminal Strip 1 24V 24V User Output Input 100mA User Output or 24V back up supply 2 DI 1 Input 1 Digital 8 30 Volt DC 3 DI 2 Input 2 Digital 8 30 Volt DC 4 DI 3 Input 3...

Страница 13: ...nd also allows control of the drive when Hand operation is selected Navigate Button Used to display real time information to access and exit parameter edit mode and to store parameter changes Up Butto...

Страница 14: ...internally within the drive as the standard default settings This does not affect the procedure for returning the drive to factory default settings as described above P6 29 Save user parameters as def...

Страница 15: ...otor with the best possible efficiency level Protect the motor against possible damage due to operation in overload condition In order to acheive this the Optidrive requires that the following informa...

Страница 16: ...red In this case the following parameters can be adjusted to suit the application P1 01 Maximum Frequency In general this should match the motor rated frequency If operation above this frequency is de...

Страница 17: ...P1 01 Units Hz Rpm Default 0 0 Minimum speed limit Hz or RPM If P1 10 0 the value entered displayed is in Rpm P1 03 Acceleration Ramp Time Minimum 0 0 Maximum 6000 0 Units Seconds Default 30 0 Acceler...

Страница 18: ...nimum 0 Maximum 5 Units Default 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Uni directional Keypad Control The drive can be controlled in the forward...

Страница 19: ...2l 7 O Stop C Run Enable O Forward C Reverse O Remote Ctrl C Local Ctrl Analog In 1 O Preset 1 C Preset 2 8 O Stop C Run Enable O Fire Mode 1 C Normal Operation 1 O Remote Ctrl C Local Ctrl Analog In...

Страница 20: ...his function is enabled See section 13 5 Pump clean function When clean function is disabled Preset speed 6 can be selected as per normal operation and is selected using the user defined logic configu...

Страница 21: ...imum Maximum Units Default U 0 10 U 0 10 0 to10V U 10 0 10 to 0V A 0 20 0 to 20mA A 20 0 20to 0mA A 4 20 4 to 20mA A 20 4 20 to 4mA P2 13 Analog Output 2 Terminal 11 Function Select Minimum 0 Maximum...

Страница 22: ...nked together 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the outp...

Страница 23: ...Input 1 Reference 3 Actual Speed Digital Speed x P2 29 x Analog Input 1 Reference P2 29 Slave Speed Scaling Factor Minimum 500 0 Maximum 500 0 Units Default 100 0 Slave speed scaling factor used in co...

Страница 24: ...mum 3 Units Default 1 This parameter is only active when P1 12 1 or 2 keypad Mode 0 Minimum Speed Following a stop and restart the drive will always initially run at the minimum speed P1 02 1 Previous...

Страница 25: ...the preset digital reference set point used for the PID Controller P3 07 PID Controller Output Upper Limit Minimum P3 08 Maximum 100 0 Units Default 100 0 Limits the maximum value output from the PID...

Страница 26: ...when Modbus BACnet communications are used 9 6kbps 19 2kpbs 38 4kpbs 57 6kpbs 115 kbps P5 04 Modbus BACnet Data Format Minimum Maximum Units Default n 1 Sets the expected Modbus or BACnet telegram dat...

Страница 27: ...monitoring which can be used to detect belt failure in belt driven fan applications or Dry Pump Pump Blockage or broken impeller in Pump applications 0 Disabled 1 Low Load Detection Enabled Belt Fail...

Страница 28: ...balance run time duty on each pump in the Pump staging application and to ensure periodic operation of each pump P8 16 can be set with a time limit for pump switch over When set to a value other than...

Страница 29: ...m Units V Default Displays the instantaneous output voltage from the drive to the motor P0 12 Cascade Function Timer Minimum Maximum Units Hrs Default Run Time values for variable speed and DOL pumps...

Страница 30: ...Serial number LMSB P0 31 Drive Lifetime Operating Time Minimum 0 Maximum Units HH MM SS Default Two entry display First display shows hours Second display shows minutes and seconds Displays the total...

Страница 31: ...Maximum Units Default 0 P0 43 Critical Fault Counter Under Voltage Minimum 0 Maximum Units Default 0 P0 44 Critical Fault Counter Over Temperature Minimum Maximum Units Default 0 P0 45 Critical Fault...

Страница 32: ...dbus RTU network as described below 10 2 Modbus RTU Communications 10 2 1 Modbus Telegram Structure The Optidrive HVAC2 supports Master Slave Modbus RTU communications using the 03 Read Holding Regist...

Страница 33: ...ed Running Bit 1 0 Drive Healthy 1 Drive Tripped The Upper Byte will contain the relevant fault number in the event of a drive trip Refer to section 12 1 for a list of fault codes and diagnostic infor...

Страница 34: ...Maximum supply short circuit current 230V ratings 0 37kW 0 5HP to 18 5kW 25HP 240V rms AC 5kA rms AC 230V ratings 22kW 30HP to 90kW 120HP 240V rms AC 10kA rms AC 400 460V 600V ratings 0 75kW 1 0HP to...

Страница 35: ...51 1 14 100 2 2 3 2 7 2 10 1 5 5 8 6 38 1 5 14 100 4 5 2 10 8 16 2 5 9 5 10 45 1 5 12 100 5 5 7 5 3 13 3 20 2 5 14 15 4 2 5 12 100 7 5 10 3 18 5 20 4 18 19 8 2 5 10 100 11 15 4 26 5 25 4 24 26 4 4 8...

Страница 36: ...ive ambient temperature Ensure the drive internal cooling fan is operating Ensure that the required space around the drive as shown in section 3 6 has been observed and that the cooling airflow path t...

Страница 37: ...causing loss of load e g belt break Check motor has not become disconnected from the drive Out F 26 Drive Output Fault Drive output fault Drive output fault refer to your IDL Authorised Distributor A...

Страница 38: ...or is connected to the Optidrive HVAC analog input 1 or 2 T6 or T10 and is selected as the feedback to the drive PID controller See parameter menu 3 for PID configuration parameters and feedback selec...

Страница 39: ...ollers in a variable speed pump staging system All pumps in this configuration are controlled the Optidrive HVAC units in variable speed mode with co ordination and communication carried out over the...

Страница 40: ...causes system operation to start or stop Individual enable inputs T1 T2 on the network slave drives provide an inhibit input that prevent operation of that particular drive Quick Setup Overview On all...

Страница 41: ...Monitoring Function uses a standard operating torque profile stored in memory and the drive current is continuously compared to the standard profile during operation Should operating current torque d...

Страница 42: ...Low Load Detection Enabled Belt Failure Dry Pump Broken Impeller o 2 High Load Detection Enabled Pump Blockage o 3 Low and High Current Detection Set an acceptable tolerance bandwidth in P8 07 Set a...

Страница 43: ...leration ramp parameter P1 04 Caution Always ensure that the pump is suitable for reverse operation before applying a negative speed reference to either Clean Speed 1 or Clean Speed 2 P2 05 P2 06 An e...

Страница 44: ...access to advanced parameters in menu 8 Set the PID control menu 3 parameters see section 14 Set the Pump Stir Speed required in parameter P2 07 Set the Time to elapse in standby before the Pump Stir...

Страница 45: ...bled Relay 1 is configured for bypass control and is connected directly to the Bypass contactor Relay 2 is configured for drive control and is connected directly to the Drive Output Contactor Under no...

Страница 46: ...ass trigger input is deactivated When the bypass trigger input is deactivated the bypass contactor will be opened there will be a short delay defined by P8 13 the Drive Output contactor will close and...

Страница 47: ...rip 4 20 F 4 20mA fault Ph Ib Phase Imbalance P Loss Input Phase Loss Trip SC trp Comms Loss Trip I_t trp Accumulated overload Trip Trips not ignored whilst drive is in Fire Mode Display Trip O Volt O...

Страница 48: ...ceptable levels for operation Check operation of the drive to ensure current levels are within the specified limited The time to apply DC Injection Voltage on motor starting is set by parameter P6 11...

Страница 49: ...set in the Standby Mode parameter P2 27 must be 0 This will disable Standby Mode and ensure Boost Voltage is applied whilst the drive is enabled with zero speed reference Ramp to Stop should be enabl...

Страница 50: ...l 3 term PID controller function for control of motor speed The PID Set point can be a digital or analog reference provided to the drive Feedback is via one of the two analog inputs contained with the...

Страница 51: ...f the PID controller to the maximum speed limit defined in P1 01 Lower Limit P3 08 P1 01 14 2 5 PID Controller Ramp Rates The drive standard ramp rates as defined by P1 03 and P1 04 are normally activ...

Страница 52: ...mode can be applied for the drive The wake mode level is used to trigger the drive returning out of sleep mode to normal operation Setting different thresholds for the sleep and wake levels allows bou...

Страница 53: ...signal from the control system is connected to drive analog input 1 terminal 6 The following parameter changes are made to configure the HVAC unit to accept the set point signal from the control syst...

Страница 54: ...Select P6 04 User Relay Hysteresis Band P2 12 Analog Output 1 Format P6 10 Enable PLC Operation P2 13 Analog Output 2 Function Select P6 11 Speed Hold Time On Enable P2 14 Analog Output 2 Format P6 1...

Страница 55: ...Input Source P9 29 Remote Down Input Source P9 04 Run REV Input Source P9 32 Fire Mode Input Source P9 05 Latch Function Enable P9 33 Analog Output 1 Source P9 06 Reverse Enable P9 34 Analog Output 2...

Страница 56: ...Optidrive ODV 2 User Guide Revision 1 00 www invertek co uk 56 82 HVMAN IN_V1 00 82 HVMAN IN_V1 009...

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