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Optidrive

 

ODV

2

 

User

 

Guide

 

Revision

 

1.00

 

 

 

www.invertek.co.uk

 

 

51

 

14.2.3.

 

PID

 

Operating

 

Mode

 

Selection

 

For

 

default

 

operation

 

the

 

drive

 

response

 

to

 

an

 

increase

 

in

 

feedback

 

signal

 

is

 

to

 

decrease

 

motor

 

speed

 

and

 

vice

 

versa

 

to

 

adjust

 

the

 

feedback

 

signal

 

back

 

to

 

the

 

set

point.

 

This

 

is

 

referred

 

to

 

as

 

‘Direct

 

Mode’

 

PID

 

control.

 

For

 

example

 

when

 

pressure

 

increases

 

in

 

a

 

pumping

 

system

 

and

 

the

 

feedback

 

signal

 

increases

 

then

 

the

 

drive

 

response

 

is

 

to

 

slow

 

the

 

pump

 

to

 

reduce

 

the

 

pressure.

 

This

 

mode

 

of

 

operation

 

is

 

the

 

default

 

drive

 

behaviour

 

and

 

can

 

be

 

selected

 

by

 

setting

 

P3

04=0

 

(User

 

PID

 

operating

 

mode

 

=

 

Direct

 

Mode).

 

The

 

alternative

 

operating

 

mode

 

is

 

when

 

an

 

increase

 

in

 

feedback

 

signal

 

requires

 

an

 

increase

 

in

 

motor

 

speed.

 

This

 

is

 

referred

 

to

 

as

 

‘Inverse

 

mode’

 

PID

 

control.

 

For

 

example

 

on

 

a

 

condenser

 

fan

 

control

 

where

 

the

 

feedback

 

signal

 

increases

 

with

 

the

 

load

 

on

 

the

 

condenser

 

increases

 

and

 

the

 

fan

 

is

 

reduced

 

to

 

operate

 

at

 

a

 

higher

 

speed.

 

This

 

mode

 

of

 

operation

 

can

 

be

 

selected

 

by

 

setting

 

P3

04=1

 

(User

 

PID

 

operating

 

mode

 

=

 

Inverse

 

mode).

 

PID

 

operating

 

mode

 

selection

 

is

 

summarised

 

in

 

the

 

following

 

table.

 

 

Parameter

 

P3

04

 

Setting

 

Mode

 

Selected

Feedback

 

Behaviour

Motor

 

Behaviour

 

0

 

Direct

 

Mode

Signal

 

Increases

Speed

 

decreases

 

Signal

 

decreases

Speed

 

increases

 

1

 

Inverse

 

Mode

Signal

 

Increases

Speed

 

increases

 

Signal

 

decreases

Speed

 

decreases

 

 

14.2.4.

 

PID

 

Controller

 

Output

 

Limits

 

The

 

output

 

from

 

the

 

PID

 

controller

 

can

 

be

 

limited

 

by

 

settings

 

within

 

the

 

drive

 

unassociated

 

with

 

the

 

maximum

 

and

 

minimum

 

speed

 

limits

 

set

 

in

 

drive

 

parameters

 

P1

01

 

and

 

P1

02.

 

This

 

means

 

that

 

different

 

maximum

 

and

 

minimum

 

values

 

can

 

be

 

applied

 

when

 

the

 

drive

 

switches

 

from

 

PID

 

control

 

to

 

a

 

preset

 

speed

 

(via

 

digital

 

input)

 

or

 

variable

 

limits

 

can

 

be

 

applied.

 

Parameter

 

P3

09

 

 

PID

 

Output

 

Limit

 

Control

 

sets

 

the

 

method

 

used

 

for

 

determining

 

the

 

PID

 

output

 

limits.

 

The

 

following

 

options

 

are

 

available.

 

 

Parameter

 

P3

09

 

Description

 

0

 

Digital

 

preset

 

limit

 

value

 

(P3

07

 

and

 

P3

08)

 

will

 

be

 

used

 

to

 

limit

 

PID

 

controller

 

output

 

1

 

Analog

 

input

 

1

 

(terminal

 

6)

 

will

 

be

 

used

 

as

 

the

 

maximum

 

output

 

limit

2

 

Analog

 

input

 

1

 

(terminal

 

6)

 

will

 

be

 

used

 

as

 

the

 

minimum

 

output

 

limit

3

 

Analog

 

input

 

1

 

(terminal

 

6)

 

will

 

be

 

used

 

as

 

an

 

offset

 

value

 

and

 

added

 

to

 

the

 

PID

 

controller

 

output

 

 
 

The

 

basic

 

PID

 

block

 

diagram

 

shown

 

in

 

section

 

14.1

 

shows

 

the

 

limits

 

applied

 

when

 

P3

09

 

is

 

set

 

to

 

0.

 

When

 

other

 

values

 

are

 

set

 

for

 

P3

09

 

the

 

limits

 

for

 

the

 

PID

 

output

 

are

 

defined

 

by

 

the

 

methods

 

listed

 

in

 

the

 

table

 

above.

 

 

When

 

P3

09=0

 

(default)

 

the

 

limits

 

are

 

set

 

digitally

 

by

 

parameters

 

P3

07

 

and

 

P3

08

 

and

 

limits

 

for

 

the

 

PID

 

controller

 

are

 

calculated

 

as

 

follows.

 

Upper

 

Limit

 

=

 

P3

07

 

*

 

P1

01:

 

(A

 

value

 

of

 

100%

 

limits

 

the

 

maximum

 

speed

 

of

 

the

 

PID

 

controller

 

to

 

the

 

maximum

 

speed

 

limit

 

defined

 

in

 

P1

01).

 

Lower

 

Limit

 

=

 

P3

08

 

*

 

P1

01

 

 

14.2.5.

 

PID

 

Controller

 

Ramp

 

Rates

 

The

 

drive

 

standard

 

ramp

 

rates,

 

as

 

defined

 

by

 

P1

03

 

and

 

P1

04

 

are

 

normally

 

active

 

whilst

 

the

 

drive

 

operates

 

in

 

PID

 

mode.

 

P3

11

 

(Maximum

 

PID

 

error

 

to

 

enable

 

ramps)

 

can

 

be

 

set

 

to

 

define

 

a

 

threshold

 

PID

 

error

 

level,

 

whereby

 

ramps

 

are

 

enabled

 

or

 

disabled

 

based

 

on

 

the

 

magnitude

 

of

 

the

 

PID

 

error.

 

If

 

the

 

difference

 

between

 

the

 

set

point

 

and

 

feedback

 

values

 

is

 

less

 

than

 

the

 

threshold

 

set

 

in

 

P3

11

 

then

 

the

 

internal

 

ramp

 

times

 

of

 

the

 

drive

 

are

 

disabled.

 

Where

 

a

 

greater

 

PID

 

error

 

exists,

 

the

 

ramp

 

times

 

are

 

enabled.

 

This

 

allows

 

the

 

rate

 

of

 

change

 

of

 

motor

 

speed

 

on

 

large

 

PID

 

errors

 

to

 

be

 

limited,

 

whilst

 

smaller

 

errors

 

are

 

reacted

 

to

 

quickly.

 

Setting

 

P3

11

 

to

 

0

 

means

 

that

 

the

 

drive

 

ramps

 

are

 

always

 

enabled.

  

 

Caution:

 

Care

 

must

 

be

 

taken

 

in

 

adjusting

 

P3

11.

 

Disabling

 

the

 

ramps

 

may

 

cause

 

the

 

motor

 

to

 

react

 

dramatically

 

to

 

larger

 

errors

 

in

 

the

 

PID

 

control

 

and

 

tuning

 

of

 

the

 

PID

 

controller

 

might

 

be

 

adversely

 

effected.

  

 

14.2.6.

 

PID

 

Controller

 

Gains

 

values

 

and

 

Tuning

 

As

 

with

 

any

 

PID

 

controller,

 

the

 

response

 

and

 

behaviour

 

of

 

the

 

system

 

is

 

controlled

 

by

 

the

 

Proportional

 

Gain

 

(P3

01),

 

the

 

Integral

 

Time

 

Constant

 

(P3

02)

 

and

 

the

 

Differential

 

Time

 

Constant

 

(P3

03).

 

Correct

 

setting

 

of

 

these

 

parameters

 

is

 

essential

 

for

 

stable

 

and

 

reliable

 

system

 

operation.

 

There

 

are

 

many

 

methods

 

and

 

text

 

books

 

available

 

explaining

 

how

 

these

 

terms

 

work

 

and

 

how

 

they

 

can

 

be

 

tuned,

 

and

 

so

 

only

 

a

 

brief

 

summary

 

is

 

given

 

below.

 

 

P3

01

 

Proportional

 

Gain:

 

Range

 

0.1

 

to

 

30.0,

 

Default

 

Setting

 

1.0

 

Proportional

 

gain

 

acts

 

as

 

a

 

multiplier

 

of

 

the

 

difference

 

between

 

the

 

Feedback

 

and

 

Set

point

 

signals.

 

The

 

PID

 

controller

 

firstly

 

determines

 

the

 

PID

 

Error,

 

assuming

 

direct

 

operation

 

PID

 

Error

 

=

 

PID

 

Set

point

 

 

PID

 

Feedback

 

 

The

 

proportional

 

gain

 

is

 

then

 

used

 

to

 

multiply

 

this

 

error.

 

If

 

the

 

Integral

 

and

 

Differential

 

Time

 

constants

 

are

 

both

 

set

 

to

 

zero,

 

PID

 

Output

 

=

 

Proportional

 

Gain

 

x

 

(PID

 

Set

point

 

 

PID

 

Feedback)

 

 

A

 

large

 

value

 

of

 

P

gain

 

will

 

cause

 

a

 

greater

 

change

 

in

 

output

 

frequency

 

for

 

a

 

small

 

difference

 

between

 

the

 

Feedback

 

and

 

Set

point.

 

If

 

the

 

value

 

is

 

too

 

large,

 

the

 

system

 

is

 

likely

 

to

 

be

 

unstable,

 

and

 

motor

 

output

 

speed

 

will

 

often

 

overshoot

 

the

 

set

point.

 

Higher

 

values

 

are

 

acceptable

 

on

 

dynamic

 

applications

 

requiring

 

fast

 

response.

 

Lower

 

values

 

should

 

be

 

used

 

for

 

slower

 

responding

 

systems,

 

such

 

as

 

fan

 

and

 

pump

 

control

 

applications.

 

If

 

the

 

system

 

tends

 

to

 

overshoot,

 

reducing

 

the

 

P

 

gain

 

will

 

have

 

an

 

effect

 

of

 

reducing

 

the

 

overshoot.

 

 

P3

02

 

Integral

 

Time

 

Constant:

 

Range

 

0.0

 

to

 

30.0,

 

Default

 

Setting

 

1.0

 

The

 

integral

 

time

 

constant

 

is

 

a

 

time

 

based

 

function,

 

which

 

modifies

 

the

 

output

 

of

 

the

 

PID

 

controller

 

based

 

on

 

the

 

change

 

in

 

PID

 

Error

 

over

 

a

 

defined

 

time

 

period.

 

The

 

effect

 

of

 

the

 

Integral

 

Time

 

Constant

 

is

 

always

 

to

 

try

 

to

 

reduce

 

the

 

PID

 

Error

 

towards

 

zero

 

(so

 

that

 

Feedback

 

=

 

Set

Содержание Optidrive HVAC Series

Страница 1: ......

Страница 2: ...Use a screened shielded cable The shield should be bonded to earth at both ends Motor Connection Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows...

Страница 3: ...Mounting Information can be found on page 8 section 3 4 Control Terminal Configuration based on factory settings Safe Torque Off STO Link the terminals as shown above through the emergency stop circui...

Страница 4: ...tor cable 3 Phase 400 Volt Input ODV 2 x4xxx xxAxx Use External Filter OD Fx34x No additional filtering required Use screened motor cable Note For motor cable lengths greater than 100m an output dv dt...

Страница 5: ...1 Basic Parameters 17 8 Digital Input Functions 19 8 1 Digital Input Configuration Parameter P1 13 19 9 Extended Parameters 20 9 1 Parameter Group 2 Extended parameters 20 9 2 Parameter Group 3 PID C...

Страница 6: ...ables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used must comply with Directive 98 37 EC Safety of Machi...

Страница 7: ...3KF1N 22 ODV 2 62030 3HF1N 30 90 5 ODV 2 62030 3KF1N 30 ODV 2 62040 3HF1N 40 110 6 ODV 2 62037 3KF1N 37 ODV 2 62050 3HF1N 50 150 6 ODV 2 62045 3KF1N 45 ODV 2 62060 3HF1N 60 180 6 ODV 2 72055 3KF1N 55...

Страница 8: ...ify the shipper immediately if any exist Check the drive rating label to ensure it is of the correct type and power requirements for the application Store the Optidrive in its box until required Stora...

Страница 9: ...87 5 5 0 217 11 0 433 3 6 Guidelines for mounting Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 11 1 The driv...

Страница 10: ...cted by motor cable length and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the followi...

Страница 11: ...cable is utilised the earth conductor must be of at least equal cross sectional area and manufactured from the same material as the phase conductors The motor earth must be connected to one of the Op...

Страница 12: ...rol Terminal Connections Main Terminal Strip 1 24V 24V User Output Input 100mA User Output or 24V back up supply 2 DI 1 Input 1 Digital 8 30 Volt DC 3 DI 2 Input 2 Digital 8 30 Volt DC 4 DI 3 Input 3...

Страница 13: ...nd also allows control of the drive when Hand operation is selected Navigate Button Used to display real time information to access and exit parameter edit mode and to store parameter changes Up Butto...

Страница 14: ...internally within the drive as the standard default settings This does not affect the procedure for returning the drive to factory default settings as described above P6 29 Save user parameters as def...

Страница 15: ...otor with the best possible efficiency level Protect the motor against possible damage due to operation in overload condition In order to acheive this the Optidrive requires that the following informa...

Страница 16: ...red In this case the following parameters can be adjusted to suit the application P1 01 Maximum Frequency In general this should match the motor rated frequency If operation above this frequency is de...

Страница 17: ...P1 01 Units Hz Rpm Default 0 0 Minimum speed limit Hz or RPM If P1 10 0 the value entered displayed is in Rpm P1 03 Acceleration Ramp Time Minimum 0 0 Maximum 6000 0 Units Seconds Default 30 0 Acceler...

Страница 18: ...nimum 0 Maximum 5 Units Default 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Uni directional Keypad Control The drive can be controlled in the forward...

Страница 19: ...2l 7 O Stop C Run Enable O Forward C Reverse O Remote Ctrl C Local Ctrl Analog In 1 O Preset 1 C Preset 2 8 O Stop C Run Enable O Fire Mode 1 C Normal Operation 1 O Remote Ctrl C Local Ctrl Analog In...

Страница 20: ...his function is enabled See section 13 5 Pump clean function When clean function is disabled Preset speed 6 can be selected as per normal operation and is selected using the user defined logic configu...

Страница 21: ...imum Maximum Units Default U 0 10 U 0 10 0 to10V U 10 0 10 to 0V A 0 20 0 to 20mA A 20 0 20to 0mA A 4 20 4 to 20mA A 20 4 20 to 4mA P2 13 Analog Output 2 Terminal 11 Function Select Minimum 0 Maximum...

Страница 22: ...nked together 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the outp...

Страница 23: ...Input 1 Reference 3 Actual Speed Digital Speed x P2 29 x Analog Input 1 Reference P2 29 Slave Speed Scaling Factor Minimum 500 0 Maximum 500 0 Units Default 100 0 Slave speed scaling factor used in co...

Страница 24: ...mum 3 Units Default 1 This parameter is only active when P1 12 1 or 2 keypad Mode 0 Minimum Speed Following a stop and restart the drive will always initially run at the minimum speed P1 02 1 Previous...

Страница 25: ...the preset digital reference set point used for the PID Controller P3 07 PID Controller Output Upper Limit Minimum P3 08 Maximum 100 0 Units Default 100 0 Limits the maximum value output from the PID...

Страница 26: ...when Modbus BACnet communications are used 9 6kbps 19 2kpbs 38 4kpbs 57 6kpbs 115 kbps P5 04 Modbus BACnet Data Format Minimum Maximum Units Default n 1 Sets the expected Modbus or BACnet telegram dat...

Страница 27: ...monitoring which can be used to detect belt failure in belt driven fan applications or Dry Pump Pump Blockage or broken impeller in Pump applications 0 Disabled 1 Low Load Detection Enabled Belt Fail...

Страница 28: ...balance run time duty on each pump in the Pump staging application and to ensure periodic operation of each pump P8 16 can be set with a time limit for pump switch over When set to a value other than...

Страница 29: ...m Units V Default Displays the instantaneous output voltage from the drive to the motor P0 12 Cascade Function Timer Minimum Maximum Units Hrs Default Run Time values for variable speed and DOL pumps...

Страница 30: ...Serial number LMSB P0 31 Drive Lifetime Operating Time Minimum 0 Maximum Units HH MM SS Default Two entry display First display shows hours Second display shows minutes and seconds Displays the total...

Страница 31: ...Maximum Units Default 0 P0 43 Critical Fault Counter Under Voltage Minimum 0 Maximum Units Default 0 P0 44 Critical Fault Counter Over Temperature Minimum Maximum Units Default 0 P0 45 Critical Fault...

Страница 32: ...dbus RTU network as described below 10 2 Modbus RTU Communications 10 2 1 Modbus Telegram Structure The Optidrive HVAC2 supports Master Slave Modbus RTU communications using the 03 Read Holding Regist...

Страница 33: ...ed Running Bit 1 0 Drive Healthy 1 Drive Tripped The Upper Byte will contain the relevant fault number in the event of a drive trip Refer to section 12 1 for a list of fault codes and diagnostic infor...

Страница 34: ...Maximum supply short circuit current 230V ratings 0 37kW 0 5HP to 18 5kW 25HP 240V rms AC 5kA rms AC 230V ratings 22kW 30HP to 90kW 120HP 240V rms AC 10kA rms AC 400 460V 600V ratings 0 75kW 1 0HP to...

Страница 35: ...51 1 14 100 2 2 3 2 7 2 10 1 5 5 8 6 38 1 5 14 100 4 5 2 10 8 16 2 5 9 5 10 45 1 5 12 100 5 5 7 5 3 13 3 20 2 5 14 15 4 2 5 12 100 7 5 10 3 18 5 20 4 18 19 8 2 5 10 100 11 15 4 26 5 25 4 24 26 4 4 8...

Страница 36: ...ive ambient temperature Ensure the drive internal cooling fan is operating Ensure that the required space around the drive as shown in section 3 6 has been observed and that the cooling airflow path t...

Страница 37: ...causing loss of load e g belt break Check motor has not become disconnected from the drive Out F 26 Drive Output Fault Drive output fault Drive output fault refer to your IDL Authorised Distributor A...

Страница 38: ...or is connected to the Optidrive HVAC analog input 1 or 2 T6 or T10 and is selected as the feedback to the drive PID controller See parameter menu 3 for PID configuration parameters and feedback selec...

Страница 39: ...ollers in a variable speed pump staging system All pumps in this configuration are controlled the Optidrive HVAC units in variable speed mode with co ordination and communication carried out over the...

Страница 40: ...causes system operation to start or stop Individual enable inputs T1 T2 on the network slave drives provide an inhibit input that prevent operation of that particular drive Quick Setup Overview On all...

Страница 41: ...Monitoring Function uses a standard operating torque profile stored in memory and the drive current is continuously compared to the standard profile during operation Should operating current torque d...

Страница 42: ...Low Load Detection Enabled Belt Failure Dry Pump Broken Impeller o 2 High Load Detection Enabled Pump Blockage o 3 Low and High Current Detection Set an acceptable tolerance bandwidth in P8 07 Set a...

Страница 43: ...leration ramp parameter P1 04 Caution Always ensure that the pump is suitable for reverse operation before applying a negative speed reference to either Clean Speed 1 or Clean Speed 2 P2 05 P2 06 An e...

Страница 44: ...access to advanced parameters in menu 8 Set the PID control menu 3 parameters see section 14 Set the Pump Stir Speed required in parameter P2 07 Set the Time to elapse in standby before the Pump Stir...

Страница 45: ...bled Relay 1 is configured for bypass control and is connected directly to the Bypass contactor Relay 2 is configured for drive control and is connected directly to the Drive Output Contactor Under no...

Страница 46: ...ass trigger input is deactivated When the bypass trigger input is deactivated the bypass contactor will be opened there will be a short delay defined by P8 13 the Drive Output contactor will close and...

Страница 47: ...rip 4 20 F 4 20mA fault Ph Ib Phase Imbalance P Loss Input Phase Loss Trip SC trp Comms Loss Trip I_t trp Accumulated overload Trip Trips not ignored whilst drive is in Fire Mode Display Trip O Volt O...

Страница 48: ...ceptable levels for operation Check operation of the drive to ensure current levels are within the specified limited The time to apply DC Injection Voltage on motor starting is set by parameter P6 11...

Страница 49: ...set in the Standby Mode parameter P2 27 must be 0 This will disable Standby Mode and ensure Boost Voltage is applied whilst the drive is enabled with zero speed reference Ramp to Stop should be enabl...

Страница 50: ...l 3 term PID controller function for control of motor speed The PID Set point can be a digital or analog reference provided to the drive Feedback is via one of the two analog inputs contained with the...

Страница 51: ...f the PID controller to the maximum speed limit defined in P1 01 Lower Limit P3 08 P1 01 14 2 5 PID Controller Ramp Rates The drive standard ramp rates as defined by P1 03 and P1 04 are normally activ...

Страница 52: ...mode can be applied for the drive The wake mode level is used to trigger the drive returning out of sleep mode to normal operation Setting different thresholds for the sleep and wake levels allows bou...

Страница 53: ...signal from the control system is connected to drive analog input 1 terminal 6 The following parameter changes are made to configure the HVAC unit to accept the set point signal from the control syst...

Страница 54: ...Select P6 04 User Relay Hysteresis Band P2 12 Analog Output 1 Format P6 10 Enable PLC Operation P2 13 Analog Output 2 Function Select P6 11 Speed Hold Time On Enable P2 14 Analog Output 2 Format P6 1...

Страница 55: ...Input Source P9 29 Remote Down Input Source P9 04 Run REV Input Source P9 32 Fire Mode Input Source P9 05 Latch Function Enable P9 33 Analog Output 1 Source P9 06 Reverse Enable P9 34 Analog Output 2...

Страница 56: ...Optidrive ODV 2 User Guide Revision 1 00 www invertek co uk 56 82 HVMAN IN_V1 00 82 HVMAN IN_V1 009...

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