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MNL1020 Rev. F 08.07.19

OPERATION AND MAINTENANCE MANUAL

MODEL 1020

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Содержание 1020

Страница 1: ...MNL1020 Rev F 08 07 19 OPERATION AND MAINTENANCE MANUAL MODEL 1020 ...

Страница 2: ...uce the risk of electric shock and injury turn the machine off and disconnect the machine from the power supply before servicing and or cleaning CAUTION The recommended air pressure shall not exceed 85 psi 5 8 Bar The operating pressure is from 75 85 psi CAUTION In case of emergency use the Emergency Stop switches to stop machine movement CAUTION During normal operation the machine should have at ...

Страница 3: ...rouble free life Read this manual and keep it with your machine It s your key to proper operation and lasting service Check the Insta website www instagraph com for the current version of user manual General Description The 1020 is a large format machine capable of pressing multiple and large articles all in one cycle across a 47 2 x 39 4 platen It is capable of generating and evenly distributing ...

Страница 4: ...FM is required to operate this machine Shop air is recommended Electrical Wiring Minimum AWG 12 UL rated electrical wires shall be used for external power connection 1st Digit Protection from solid objects 2nd Digit Protection from moisture 0 Not protected 0 Not protected 1 Objects greater than 50 mm 1 Dripping water 2 Objects greater than 12 mm 2 Dripping water when tilted up to 15 3 Objects grea...

Страница 5: ...ing user safety and ensuring a long trouble free life for your machine 1 The machine is placed on a flat even and non flammable surface 2 The machine shall be located in a dry working environment Hot Surface Avoid contact with upper platen and housing Keep hands clear from this area when in use Hot surfaces do not touch or place any objects on top Emergency Stop Machine should operate on a solid a...

Страница 6: ...nches off the floor and use a wrench to retract all four stands Then slowly lower the machine so is sitting on all four 4 casters Using at least two persons push the machine to the desired location Use caster locks to keep the machine from further moving Extend the stand legs to secure the machine in place Electrical connections must be made by a licensed electrician DO NOT attempt to install this...

Страница 7: ...o Start is up for Once 3 Press and turn the emergency stop button clockwise until the button is completely released from the lock position Use either Up Platen or Bottom Platen button to move the platens back to ready position Note The emergency stop switches do not cutoff the electrical power to the control panel and heaters Note Auto Start Repeat mode enables machine to resume the last incomplet...

Страница 8: ...rclockwise to decrease pressure 4 The pressure setting is displayed on the pressure gauge 5 When the operating pressure is set push the air regulator knob down until it locks Motor Speed Setting The motor speed control panel is located at the rear of the machine Use the On Off switch to turn on the motor 1 Use the speed control knob to adjust the motor speed An increase motor speed means a faster ...

Страница 9: ...rol Setting Controller Readout OK Main button to scroll through 3 control settings Temperature Scale Temperature Setting Timer Confirm and Increase or decrease number Reset Reset cycle counter to zero PV Present Value SV Set Value COUNTER Number of press cycles since last reset Controller Setting Temperature Scale a Press the OK button either the C or F icon starts blinking b Press or to change to...

Страница 10: ...s is done by pressing the to increase the display temperature 2 If the display temperature is greater than the measured temperature decrease the offset This is done by pressing the to decrease the display temperature Machine Setting Optional Temperature Control Adjustment 1 Press the OK button and scroll to the next P 2 screen The default setting of P 2 is 003 This setting allows factory personnel...

Страница 11: ...ttons in the front console are de activated 3 Allow the machine to warm up to the set temperature A buzzer will sound when the temperature reaches to the set temperature The buzzer will continue until a press cycle is initiated 4 Place the substrate on the working station and smooth out all wrinkles 5 Press either the Up Plate or the Bottom Plate button to feed the external work station into the h...

Страница 12: ...mi Auto Mode one cycle at a time 1 Turn ON OFF switch to ON position 2 Select the Auto Start button to Once The button shall be in the up position 3 Turn the Auto Manual switch to Auto The two Start buttons at the front console are now activated 4 Press the two 2 Start buttons on the console to start one 1 press cycle The external work station will shuttle into the chamber while the other station ...

Страница 13: ...the bowls or air pressure regulator in air systems where compressors are lubricated with fire resistant fluids such as phosphate ester and di ester lubricants 8 Remove excessive dirt grime and clutter from work area 9 Periodically check for leaks from the pistons air regulators and hoses 10 Periodically check the tension of the synchronous belt 11 Turn off air pressure when machine is not being us...

Страница 14: ...O DESCRIPTION QTY A1 MACHINE COVER ASSEMBLY 1 A2 CONTROLLER BOX ASSEMBLY 1 A3 UPPER PLATEN ASSEMBLY 1 A4 SHUTTLE TRAY ASSEMBLY 2 A5 PISTON ASSEMBLY 2 A6 SHUTTLE ARM ASSEMBLY 2 1 MH004 008 EMERGENCY BUTTON 2 2 MH004 009 MOMENTARILY BUTTON 6 3 MP1020 002 AIR REGULATOR ASSY 1 15 ...

Страница 15: ...L ONLY 1020 Explosion View 16 ITEM NO PART ASSY NO DESCRIPTION QTY A7 ELECTRICAL BOX ASSEMBLY 1 A8 MH007 035 AUTOMATIC SOLENOID ASSEMBLY 1 A9 MB1020 001 MOTOR ASSEMBLY 1 4 MP1020 007 011 TRAY BUMPER 4 5 MH009 004 PROXIMITY SWITCH 3 ...

Страница 16: ...O PART ASSY NO DESCRIPTION QTY 6 MH004 010 AUTO MANUAL KNOB 1 7 MH004 011 HEAT START BUTTON 1 8 MH004 019 ON OFF SWITCH 240V 1 9 MP1020 001 DIGITIAL CONTROL OVERLAY 1 10 MH006 005 DIGITIAL CONTROLLER 1 11 MH008 003 TRANSFORMER 1 12 MH008 002 CONTROLLER POWER ADPATER 1 17 ...

Страница 17: ... USE BY QUALIFIED PERSONNEL ONLY A3 UPPER PLATEN Assembly ITEM NO PART ASSY NO DESCRIPTION QTY 13 MTTP046 HIGH TEMP LIMITER 2 14 MH009 005 THERMOCOUPLE TYPE K 1 15 MAPT1020U TELFON SHEET UPPER PLATEN 1 18 ...

Страница 18: ...TY 16 MPT1020 008 48 X 40 TELFON COVER 2 17 MP1020 006 47 X 38 SILICONE TOP PAD 2 18 MP1020 004 47 X 38 1 COTTON BASE PAD 2 19 MH007 039 TIMING BELT 2 20 MH007 041 SLIDER ROD 4 21 MH007 040 BALL BEARING ASSY 8 A6 Shuttle Arm Assembly 19 Optional Order separately Consumable Not covered by warranty ...

Страница 19: ...lenoid Assembly ITEM NO PART ASSY NO DESCRIPTION QTY 22 MH007 035 5 2 AIR SOLENOID ASSY 1 23 MH007 042 COPPER MUFFLER 2 24 PISTON 2 25 MH007 036 SAFETLY RELIEF VALVE 2 26 MH007 046 RIGHT ANGLE HOSE FITTING 4 A6 Shuttle Arm Assembly A5 Piston Assembly 20 ...

Страница 20: ...MAGNETIC CONTACTOR ASSY 1 29 MH005 004 THREE PHASE SSR 1 30 MH004 013 SSR COOLING FAN 1 31 MH004 014 LINE CONTACT BANK 1 32 MH007 034 FUSE HOLDER 2 33 MH004 015 FUSE 2 34 MH005 005 INTERMEDITATE RELAY 12V 1 35 MH005 006 INTERMEDITATE RELAY 220V 240V 4 36 MH005 007 INTERMEDITATE RELAY RR2P U 220V 2 37 MP1020 004 001 MOTOR SPEED CONTROLLER 1 ...

Страница 21: ... years on the heating element o One year parts o 90 day labor from the original purchase date labor hours worked only the flight hotel and other related expenses are additional and will be billed at actual rate incurred Machine Parts and Accessory Items Warranty 90 days from the original purchase date Warranty coverage provides for the replacement or repair of parts found by Insta to be defective ...

Страница 22: ...alves Component failure determined by Insta to be caused by Customer s failure to provide a moisture free air supply will not be covered by this Warranty If you think your Product is eligible for warranty service Immediately report your issue to servicedept instagraph com or call Insta s Service Center at 562 404 3000 Supply the model serial number and purchase date of the equipment Insta will ask...

Страница 23: ... and your original machine shall become the property of Insta THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES WRITTEN OR ORAL WHETHER EXPRESSED BY AFFIRMATION PROMISE DESCRIPTION DRAWING MODEL OR SAMPLE ANY AND ALL WARRANTIES OTHER THAN THIS ONE WHETHER EXPRESSED OR IMPLIED INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED INSTA SHALL...

Страница 24: ...FOR USE BY QUALIFIED PERSONNEL ONLY 13925 E 166th St Cerritos CA USA 90702 562 404 3000 Fax 562 404 3010 Technical Support 800 426 3609 ...

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