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Transportation, Installation, Commissioning

LL1602.10043 - 04.08.2014

ABC

CONTENTS

Contents ............................................................................................................................................................................. 3

Safety Instructions .......................................................................................................................................................... 5

Instructions for shipment, installation, commissioning .................................................................................................. 5

Preparations ...................................................................................................................................................................... 7

Transport ............................................................................................................................................................................ 12

Delivery ............................................................................................................................................................................... 12

Unloading the machine with a crane .............................................................................................................................. 14

Quick start manual for Transport ABC ...................................................................................................................... 15

Preparations ...................................................................................................................................................................... 17

...with a crane or a mobile crane .......................................................................................................................... 20
...with hydraulic jacks (Fig.) ..................................................................................................................................... 20

Unloading and transporting separate units ..................................................................................................................... 22
Unpacking the accessories and checking them for completeness ............................................................................. 22

Содержание ABC

Страница 1: ...02 10043 04 08 2014 0814 Pr Sp Transport Aufstellung Inbetriebnahme Transportation Installation Commissioning ABC OPERATING INSTRUCTIONS Refer to additional sheet Important information before commissioning ...

Страница 2: ...rogress excepted A word on copyright This document is protected by copyright and was originally compiled in German The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner and any violators will be prosecuted All rights including the right to translate are reserved Copyright by INDEX Werke GmbH Co KG TRAUB Drehmaschinen GmbH Co K...

Страница 3: ...ressed Air Supply 9 Main fuse 9 External data transfer 10 Media to be provided 10 Pumps and Tanks 11 Chip disposal 11 Disposal of used media 11 Compliance with waterbalance regulations 11 Transport 12 Delivery 12 Machine 12 Pressure accumulator 12 Other separate units 12 Transportation equipment 12 Unloading the machine with a crane 14 Quick start manual for Transport ABC 15 Preparations 17 Transp...

Страница 4: ...ssioning 26 Cleaning the Machine 26 Checking supplies restocking 26 Pressure accumulator 26 Removing the shipping brackets 27 Attaching the filler breather filter 28 Bleeding the Hydraulic System 28 Loss of data after a longer idle period 28 Switching on the Machine 28 Changing the location 29 Applicable only for machines with a chip conveyor 29 Applicable only for machines with a bar feeder or a ...

Страница 5: ...n the shipment to the installation site the unloading the installation and the commissioning of the machine Please pay attention to the following instructions in this document For separate units e g chip conveyor bar feeder bar loading magazine etc please see the corresponding shipping instructions General sources of danger during in house transportation Machines may be shipped only by authorized ...

Страница 6: ...ving individual units use only lifting and moving equipment with adequate load bearing capacity and loading area Transport equipment ropes For lifting the machine with a crane use only the provided transportation gear This also applies to certain separate units such as bar feeder and the bar loading maga zine For lifting all other separate units with a crane no special transportation equipment wil...

Страница 7: ...e into account the size dimensions and the masses of the individual units Suitable transport and lifting equipment must be provided on delivery of the ma chine Remove potential obstacles along the way from the unloading location to the instal lation site Inspect the route for load bearing capacity evenness damage to surface ridges gradients and slopes etc Is there sufficient clearance through gate...

Страница 8: ...r Working Data Foundations Special foundations are not necessary as long as the floor quality complies with the usual building regulations according to the weight of the machine Within the machine standing area there must not be expansion joints The machine may be anchored For anchoring holes refer to the machine installa tion diagram in the chapter Working Data Bar supports bar feeders and bar lo...

Страница 9: ...quire compressed air sup ply with the following capacity Working pressure 6 to 10 bar Consumption according to machine equipment For compressed air feed into the machine see machine installation diagram in the chapter Working Data Main fuse Check if the service line can be loaded with an extra value that requires fusing In case of doubt have the situation clarified by the local elec tricity provid...

Страница 10: ...alled Media to be provided Hydraulic oil 1 Lubricating oil 1 Appr 1 kg heavy duty grease for chucks Coolant For types of lubricating oil hydraulic oil grease and coolant as well as filling amounts see chapter Maintenance Instructions and the machine installation dia gram in chapter Working Data Attention Only hydraulic oil according to ISO 4406 with a purity 15 12 10 µm absolute may be filled Hydr...

Страница 11: ...equipped with a chip conveyor a chip trolley to suitable for the discharge height of the chip conveyor is required The chip trolley should have a tap for draining off the coolant trapped from the chips This is environmentally beneficial and money saving Disposal of used media Please ensure in time how used media such as hydraulic oil lubricating oil and coolant can be disposed of in compliance wit...

Страница 12: ...n transported as airfreight all pressure accumulators fit ted will be depressurized Before commissioning all pressure accumulators must be filled with nitrogen N2 by a specialist Please keep to the recommended pressures For recommended pressures see the Hydraulic diagrams in the chapter Working data Other separate units Certain attachments like chip conveyor bar feeder bar loading magazine etc are...

Страница 13: ...chine the enclosed accessories and optional units for external damage and completeness Bill of loading delivery note Missing goods or damages can confirmed on the note of delivery by the shipping company In case of damage it is recommended to take photographs for easier proof Please notify INDEX or INDEX agency ...

Страница 14: ...chine as close as possible installation site Short transportation distances reduce the risk of accidents Lift machine slowly and carefully Make sure to keep the machine in a horizontal position The centre of gravity is not exactly in the middle of the machine If necessary put down the machine again and correct the tilt by adjusting the hooks on the beam Lift machine off the truck or move truck fro...

Страница 15: ...ention Check the slings chains for proper attachment in the transport hooks before lifting the machine If other ropes are used for transport than those indicated here make sure when lifting the machine that the ropes do not touch the housing Transport the machine in horizontal position only fig 1 For transport with a fork lift truck the machine must be placed on planks For minimum length and spaci...

Страница 16: ...ort Before start up all securing devices for the transport must be removed Shipping brackets are identi fied by their red color Siding guard Turret 1 Z axis Turret 2 Z axis L1601 100 41_ 4 L1601 100 41_ 21 L1601 100 41_ 6 L1601 10041_15 L1601 10041_17 18 L1601 10041_19 1 2 2 3 Connec t the leakage oil line from the chuck ing cylinder 1 to the oil tank 36mm A F Unscrew the closing plug 2 and replac...

Страница 17: ...tion with a fork lift Transportation with a fork lift The fork may be placed under the machine only from the front of the machine The minimum specified length of the fork must be observed See Fig 2 For mass of the machine refer to chapter Transport instructions Quick start manual for Transport ABC ...

Страница 18: ...hree casters are needed one of which must be a swivel caster The load bearing capacity of the individual trolley may be less than the mass of the machine When using 2 trolleys their load bearing capacity should be 2 3 of the machine mass When using 3 trolleys the two rigid ones should be able to take at least 1 3 the steerable one 2 3 of the machine mass Castor trolleys are placed under the short ...

Страница 19: ... first and then the swivel cas tors With the fix castors the resting plates must always protrude over the edges of the load to be transported The load must be secured against rolling away With the swivel casters the load must be placed in the middle of the turn table to ensure that the steering rod can be moved freely Notes on transportation with a crane The load must be lowered gently on the cast...

Страница 20: ...r lowering the machine with hydraulic jacks make sure that a three point bearing is provided for Seat the machine on the floor or on two Conveyor rolls on one side two hydraulic jacks on the other side Always jack up one narrow side of the machine The other narrow side must stand on the transportation means or on the floor Never lift the machine higher than absolutely necessary As the centre of gr...

Страница 21: ...ding to the lifting height of the hydraulic jacks In this case we recommend the use of casters as they require a lower lifting height Only special professional hydraulic jacks with the following specifications may be used The hydraulic jacks must have sufficient load bearing capacity The jacks must stand securely during jacking up and lowering they must not topple The load must not be able to slid...

Страница 22: ...nits there are no special transportation instructions These units are either on a palett or they are enclosed with other units For unloading and transporting use suitable slings or straps Attach the slings or straps in such a manner that they cannot slide off and the unit is safely suspended If eye bolts are provided attach the ropes or straps to these Unpacking the accessories and checking them f...

Страница 23: ...red according to the valid safety standards See the order confirmation for the precise electrical requirements The electrical specifications provided are decisive and binding They must be available to INDEX TRAUB s customer service at any time The machine must be connected to the electrical supply network via the main switch multi wire cable Be sure to observe the clockwise phase sequence for the ...

Страница 24: ...rt must be removed Adjustment procedure Traverse the compound slide 1 in Z direction as far as possible towards the spindle dismount tools if necessary Open door at the back of the machine Set a spirit level 6 on the Z axis ball screw see picture Adjust machine with levelling elements 3 4 5 and 7 accuracy longitudinal 0 1 mm m In transverse direction it is sufficient to carry out rough adjustment ...

Страница 25: ...is within 0 1 mm m Refer to the chapters Preparations Floor Foundations and to the appropriate installation plans in the chapter Working Data Anchoring the Machine When you anchor the machine this is done at the levelling elements 3 and 4 Use the delivered anchoring brackets refer to picture When a bar feed or a bar loading magazine are to be anchored the bar support must be aligned with the works...

Страница 26: ...n after a longer period and when the rust agent has become very tough Mounting surfaces for toolholders and attachments must be cleaned in any case For this purpose only agents that do not attack the machine paint may be used Suitable are turpentine paraffin kerosene or benzine Checking supplies restocking Hydraulic system Check oil level Coolant system Fill coolant tank Central lubrication system...

Страница 27: ... the shipping brackets See section Securing devices for Transport of the quick guide for ABC transport When the working area door is open the interlocking switch remains open after disconnecting the mains supply The shipping brackets are painted red Save the brackets for future machine transport ...

Страница 28: ...lete data input When the machine has not been in use for a long period of time the data in the RAM can be lost In such a case the data must be entered again before starting up the machine The data are saved in the commissioning sheet and stored on a memory device The commissioning sheet and the memory device are stored in the document box on the control cabinet door Switching on the Machine See ch...

Страница 29: ... breather with a screw plug See also Important information before commissioning manual The works described therein must be carried out in reverse order Applicable only for machines with a chip conveyor Disconnect the coolant supply hose at the joint above the coolant tank and dis connect the electricity supply to the coolant pump and to the chip conveyor drive motor Pull out the chip conveyor and ...

Страница 30: ...ing the location Mounting the shipping braces When the working area door is open the interlocking switch remains open after disconnecting the mains supply Shipping brackets are identified by their red color Mounting the shipping braces for the working area door L1601 10041_4 tif ...

Страница 31: ...xis to the position in which the securing plate 3 can be fitted Distance in X direction is arbitrary Screw the securing plate to the compound slide and to the machine bed Tool carrier 2 Z axis Traverse the tool carrier 2 in Z2 axis to the distance M1 N2 111 mm in X2 axis to any distance Screw on the securing plate 4 3 L1601 10041_21 4 L1601 10041 6 ...

Страница 32: ...INDEX Werke GmbH Co KG Hahn Tessky Plochinger Straße 92 D 73730 Esslingen Fon 49 711 3191 0 Fax 49 711 3191 587 info index werke de www index werke de ...

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