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Operating Instructions

IO-Link Master with AS-Interface Interface

StandardLine

4 Ports

IP 65 / IP 66 / IP 67

AC6000

Firmware: 2.4.x or higher

English

Содержание AC6000

Страница 1: ...80293944 00 04 2020 Operating Instructions IO Link Master with AS Interface Interface StandardLine 4 Ports IP 65 IP 66 IP 67 AC6000 Firmware 2 4 x or higher English...

Страница 2: ...1 5 1 Mounting the device 11 6 Electrical connection 12 6 1 Notes 12 6 2 IO Link ports 13 6 2 1 Connecting IO Link devices for Class A operation 13 6 2 2 Connecting IO Link devices for Class B operati...

Страница 3: ...data 39 13 1 3 Inputs outputs 39 13 1 4 Inputs 40 13 1 5 Outputs 40 13 1 6 Interfaces 40 13 1 7 Operating conditions 41 13 1 8 Approvals Tests 41 13 1 9 AS i classification 41 13 1 10 Mechanical data...

Страница 4: ...SYS is the property of the 3S Smart Software Solutions GmbH Germany www codesys com DeviceNet is the property of the ODVA Open DeviceNet Vendor Association USA www odva org EtherNet IP is the property...

Страница 5: ...note Request for action Reaction result see abc Cross reference 123 0x123 0b010 Decimal number Hexadecimal number Binary number Designation of pushbuttons buttons or indications 1 3 Warnings used 5827...

Страница 6: ...ame Description Operating instructions Installation electrical connection Set up Parameter setting and command interface Maintenance repair disposal Programming manual Parameter setting with CODESYS f...

Страница 7: ...el authorised by the architect of the system Read this document before setting up the product and keep it during the entire service life The product must be suitable for the corresponding applications...

Страница 8: ...0 The device may only be used for the following purposes as IO Link master to configure and control the connected IO Link devices as gateway between IO Link devices and the AS Interface network The de...

Страница 9: ...and X04 The device ensures fire protection for connected IO Link devices by providing an energy limited circuit at the IO Link ports to IEC61010 1 and Class 2 to UL1310 4 2 AS interface 51953 The dev...

Страница 10: ...1955 The device displays the following indications Status and error indication of the gateway and the AS Interface connection Status indication of the supply voltages AS i and AUX Status error and sho...

Страница 11: ...ounting the device 11 34058 5 1 Mounting the device 34059 Disconnect the system from power before installation For installation choose a flat mounting surface Please observe the maximum tightening tor...

Страница 12: ...o avoid excessive strain on the installation points and the M12 connections Ensure correct fit and proper assembly of the M12 connecting parts If these instructions are not complied with the specified...

Страница 13: ...ective caps art no E73004 Tightening torque 0 6 0 8 Nm 6 2 1 Connecting IO Link devices for Class A operation 59303 Wiring information The connected IO Link devices must be supplied exclusively via th...

Страница 14: ...y assuring basic insulation according to IEC 61010 1 secondary circuit with 30 V DC maximum supplied from mains circuit up to 300 V of overvoltage category II Ensure that the IO Link devices and the c...

Страница 15: ...wer Connect the device via the M12 socket to the AS i supply voltages AS i 18 31 6 V DC and AUX 24 V DC 20 300 V SELV PELV Tightening torque 0 6 0 8 Nm Recommended maximum cable length 25 m To connect...

Страница 16: ...ng and display elements Content Overview 16 LED indicators 17 34063 7 1 Overview 51963 1 3 2 2 2 2 1 Status LEDs RDY and FLT Status LEDs p 17 2 IOL and DI status LEDs of the IO Link port X01 X04 IO Li...

Страница 17: ...shes 200 ms on 800 ms off Status Firmware update is running off Status Gateway not running or gateway booting FLT red on AS i connection error or AS i default address is set off error free 7 2 2 Volta...

Страница 18: ...ription IOL yellow off Port configured as DI DO pin 4 C Q OFF on Port configured as DI DO pin 4 C Q ON green flashes 1 Hz Port configured as IO Link no IO Link device detected flashes 2 Hz Port config...

Страница 19: ...e basic AS i slave of the AC6000 Addressing the AS i slave of the AC6000 p 24 Connect the addressed AC6000 with the AS i network AS i master shows configuration error Re configure the AS i network AC6...

Страница 20: ...ssing the AS i slave of the AC6000 24 Adjusting the gateway profile 26 Configuring IO Link ports 28 Reading writing parameters of the IO Link devices 29 Reading writing process data 33 Reading identif...

Страница 21: ...the AS i master and IO Link ports 2 The IO Link component of the AC6000 includes the IO Link master as well as the IO Link ports 9 1 2 Options for parameter setting 59307 The AS i slave of the AC6000...

Страница 22: ...IO Link command request Read Diagnosis S 7 4 Read status information about the command processing The IO Link command request is sent encapsulated in the data range of the AS i command Write Parameter...

Страница 23: ...the basic AS i slave using the AS i command Read Diagnosis S 7 4 Verify the bit CMD Req Valid Mapping Status information p 59 If CMD Req Valid 0 Command request invalid verify and repeat step 1 If CM...

Страница 24: ...e addressing ID1 code basic AS i slave additional AS i slaves valid address range of the basic AS i slaves 0xF 0 1 31 0xB 0xD 1 1 30 0x1 0x2 0x3 0xA 0xC 2 1 29 0x8 0x9 3 1 28 0x4 0x5 0x6 0x7 4 1 27 Ta...

Страница 25: ...accessory Accessories p 37 Connect the AC1154 with the ASi OUT X22 port using the Y cable EVC844 Connect the Y cable EVC844 to 24 V DC 20 30 V SELV PELV Make sure the Y cable is properly connected Co...

Страница 26: ...ports p 44 In the factory settings the AC6000 is a single AS i slave It has the CTT1 profile S 7 4 E ID1 0xF with 4 analogue input channels In each channel 2 bytes of input data of an IO Link port are...

Страница 27: ...l 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 1 0 1 0 Status Informatio nen Port X02 1 0 1 0 Port X03 1 0 1 0 Port X04 1 0 1 0 green input data rot outpu...

Страница 28: ...e storage recovery of parameter data of the connected IO Link device The following options are available Option Validation of the IO Link device Storage of the parameter values Recovery of the paramet...

Страница 29: ...he parameters of an IO Link device 0x0B Read Parameter p 87 0x0A Write Parameter Write the parameters of an IO Link device 0x0A Write Parameter p 84 9 5 1 Example Reading parameter 51984 Task The para...

Страница 30: ...rst segment follow further segments Response Data Length 0x96 150 bytes to return data Command Status 0x01 Execution OK error codes Response Data 0 149 per byte 0x00 0xFF Parameter value bytes 0 149 A...

Страница 31: ...mand Write Parameter in the data range Parameter Value Note Block ID 0x01 first segment follow further segments Command ID 0x0A Write Parameter command Target ID 0x02 IO Link port X02 Data Length 0x9A...

Страница 32: ...A 42 bytes of parameter data 43 192 150 Index sub index and parameter length not required Parameter Data 150 191 per byte 0x00 0xFF Parameter value bytes 150 191 IO Link master executes command IO Lin...

Страница 33: ...ion and diagnostic information 59315 Available commands Name Description Reference 0x0C Read Device Name Serial Number HW and SW Revisions Read device information of the IO Link master 0x0C Read Devic...

Страница 34: ...lues will be kept During the firmware update no process data of the IO Link will be transferred After the firmware update Restart AC6000 Available commands Name Description Reference 0x0D Update Firmw...

Страница 35: ...ng IO Link device 34182 To replace an IO Link device Requirement New IO Link device is with factory settings New IO Link device supports IO Link standard 1 1 or higher 1 Set data storage Set the follo...

Страница 36: ...ce StandardLine 4 Ports IP 65 IP 66 IP 67 36 11 Factory settings 51993 In the factory settings the device has the following parameter settings Parameter Value Data memory Data Storage empty AS i slave...

Страница 37: ...IO Link Master with AS Interface Interface StandardLine 4 Ports IP 65 IP 66 IP 67 37 12 Accessories 33870 List of accessories of AC6000 www ifm com Product page Accessories...

Страница 38: ...IO Link Master with AS Interface Interface StandardLine 4 Ports IP 65 IP 66 IP 67 38 13 Appendix Content Technical data 39 AS Interface 43 Command interface 61 33879...

Страница 39: ...ication I O modules for field applications Daisy chain function Voltage supply Fieldbus interface 13 1 2 Electrical data 51995 Electrical data Operating voltage V 18 31 6 DC AS i Current consumption m...

Страница 40: ...ching level low V 0 5 Short circuit protection yes 13 1 5 Outputs 51997 Outputs Number of digital outputs 4 IO Link Port Class A 4 x 1 Max current load per output mA 300 Short circuit protection yes A...

Страница 41: ...Tests 52813 Approvals Tests EMC EN 61000 6 2 EN 61000 6 4 Shock resistance DIN EN 60068 2 27 Vibration resistance DIN EN 60068 2 64 2009 04 DIN EN 60068 2 6 2008 10 13 1 9 AS i classification 51999 AS...

Страница 42: ...67 42 13 1 11 Electrical connection 52000 AS i IN X21 Connector M12 Wiring 1 AS i 2 AUX 3 AS i 4 AUX AS i OUT X22 Connector M12 Wiring 1 AS i 2 AUX 3 AS i 4 AUX 5 Process connection IO Link ports Cla...

Страница 43: ...IO Link Master with AS Interface Interface StandardLine 4 Ports IP 65 IP 66 IP 67 43 13 2 AS Interface Content Mapping inputs and outputs of the IO Link ports 44 52002...

Страница 44: ...IP 67 44 13 2 1 Mapping inputs and outputs of the IO Link ports Content ID1 0x1 45 ID1 0x2 46 ID1 0x3 47 ID1 0x4 48 ID1 0x5 49 ID1 0x6 50 ID1 0x7 51 ID1 0x8 52 ID1 0x9 53 ID1 0xA 54 ID1 0xB 55 ID1 0xC...

Страница 45: ...D1 1 Basic Slave n S 7 4 E Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 2 0 Mapping Status information p 59 Port X02...

Страница 46: ...el 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 0 Mapping Status information p 59 Port X02 0 Port X03 0 Port X04 3 2 1 0 0 L...

Страница 47: ...ID1 1 Basic Slave n S 7 4 E Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 0 Mapping Status information p 59 Port X02...

Страница 48: ...4 E Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channe...

Страница 49: ...7 4 E Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Cha...

Страница 50: ...7 4 E Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Cha...

Страница 51: ...el 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 1 0 1 0 Mapping...

Страница 52: ...el 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 1 0 0 Mapping Status information p 59 Port X02...

Страница 53: ...el 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 0 1 0 Mapping Status information p 59 Port X02...

Страница 54: ...el 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 0 0 Mapping Status information p 59 Port X02 0 0 Port X03 0 0 Port X04 0 0 L...

Страница 55: ...S 7 3 2 ID1 1 Basic Slave n S 7 4 E Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 2 Channel 0 Port X01 0 Mapping Status information p 59 Port X02 0 Port X03 0 Port X04 0 Legend n...

Страница 56: ...D1 1 Basic Slave n S 7 4 E Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 1 0 Mapping Status information p 59 Port X02...

Страница 57: ...S 7 3 E ID1 1 Basic Slave n S 7 4 E Channel 3 Channel 2 Channel 1 Channel 0 Channel 3 Channel 2 Channel 1 Channel 0 Port X01 0 Mapping Status information p 59 Port X02 0 Port X03 0 Port X04 0 Legend...

Страница 58: ...s IP 65 IP 66 IP 67 58 ID1 0xF 52540 Basic Slave n S 7 4 E Channel 3 Channel 2 Channel 1 Channel 0 Port X01 0 Port X02 0 Port X03 0 Port X04 0 Legend n 1 31 valid address range of the Basic AS i slave...

Страница 59: ...short circuit 0x1 short circuit CMD Resp Command Response indicates whether the acyclic command channel response contains valid data and whether it can be read 1 bit 0x0 not ready 0x1 ready CMD Req Co...

Страница 60: ...ink device has been deactivated via the port function 1 bit 0x0 IO Link device activated 0x1 IO Link device deactivated DA Device Available indicates whether an IO Link device is available at the IO L...

Страница 61: ...ata 75 0x06 Write Output Process Data 77 0x07 Read Diagnosis Data 79 0x08 Factory Defaults 81 0x09 Set IO Link Failsafe Data 82 0x0A Write Parameter 84 0x0B Read Parameter 87 0x0C Read Device Name Ser...

Страница 62: ...0x01 New command transmission started this is the first segment 0xFF Last segment after this data block the command execution starts on IO Link master Command ID Command ID 8 bits Overview Acyclic com...

Страница 63: ...No fragmentation 0x01 New command transmission started this is the first Segment 0xFF Last segment after this data block the command execution starts on IO Link master Block Counter Counter for proce...

Страница 64: ...n p 66 0x03 0x03 Read IO Link Port Configuration p 70 0x04 0x04 Read Input Process Data p 73 0x05 0x05 Read Output Process Data p 75 0x06 0x06 Write Output Process Data p 77 0x07 0x07 Read Diagnosis D...

Страница 65: ...0 ignored Command response 52126 Byte Bit 7 6 5 4 3 2 1 0 0 0x00 1 Block Counter 2 Command status list Diagnostic codes 3 0x01 4 reserved Port X04 PCE Port X03 PCE Port X02 PCE Port X01 PCE 5 160 igno...

Страница 66: ...3 4 0x02 Write IO Link Port Configuration 52127 The command writes the configuration of the IO Link ports X01 X04 of the IO Link master The configuration consists of the following parameters Port Mod...

Страница 67: ...t X04 Port configuration row 4 13 44 160 ignored Legend Port Mode Operating mode of the IO Link port 1 byte 0x00 deactivated 0x01 digital input DI 0x02 digital output DO 0x03 IO Link Master Cycle Time...

Страница 68: ...the IO Link port Device ID 0x123456 Device ID MSB 0x12 Device ID 0x34 Device ID LSB 0x56 3 bytes per byte 0x00 0xFF Failsafe Mode IO Link Fail safe mode for output data when the AS Interface connectio...

Страница 69: ...0x00 1 Block Counter 2 Command status list Diagnostic codes 3 0x00 4 160 ignored Diagnostic codes 0x01 OK 0x04 Blocked Port another acyclic access is still active 0x07 Wrong Target ID wrong Port numb...

Страница 70: ...The command reads the current configuration of the IO Link ports X01 X04 of the IO Link master The configuration consists of the following parameters Port Mode Validation ID Data Storage Vendor ID De...

Страница 71: ...on row 4 13 34 43 Port X04 Port configuration row 4 13 44 160 ignored Legend Port Mode Operating mode of the IO Link port 1 byte 0x00 deactivated 0x01 digital input DI 0x02 digital output DO 0x03 IO L...

Страница 72: ...s per byte 0x00 0xFF Failsafe Mode IO Link Fail safe mode for output data when the AS Interface connection is interrupted 1 byte 0x00 No Failsafe 0x01 Failsafe Reset Value 0x02 Failsafe Old Value 0x03...

Страница 73: ...he process data of the inputs of an IO Link port of the IO Link master and the corresponding status information PQI Command request 52134 Byte Bit 7 6 5 4 3 2 1 0 0 0x00 1 0x04 2 Target ID 3 0x00 4 16...

Страница 74: ...rning has occurred Note The user needs to determine the cause of the fault separately via acyclic services 1 bit 0x0 no error 0x1 error DA Device Available shows if the IO Link device has been recogni...

Страница 75: ...36 The command reads the process data of the outputs of an IO Link port of the IO Link master Command request 52137 Byte Bit 7 6 5 4 3 2 1 0 0 0x00 1 0x05 2 Target ID 3 0x00 4 160 ignored Legend Targe...

Страница 76: ...ength of the return data incl OPDS byte number of bytes n 8 bits 0x03 3 bytes n 2 0x05 5 bytes n 4 0x09 9 bytes n 8 0x11 17 bytes n 16 0x21 33 bytes n 32 OPDS Output acyclic data Switch signals whethe...

Страница 77: ...4 Output acyclic process data switch OPDS 5 Output Data Byte 1 5 n 1 Output Data Byte n 5 n 160 ignored Legend Target ID ID of the target of the required operation 8 bits 0x01 IO Link port 1 0x02 IO...

Страница 78: ...0x00 1 Block Counter 2 Command status list Diagnostic codes 3 0x00 4 160 ignored Diagnostic codes 0x01 OK 0x04 Blocked Port another acyclic access is still active 0x07 Wrong Target ID wrong Port numb...

Страница 79: ...IO Link master The ring buffer stores a maximum of 12 events If all memory locations of the ring buffer are occupied the IO Link master overwrites the oldest event with new incoming diagnostic informa...

Страница 80: ...has triggered the event 8 bits 0x40 Individual message or warning 0x80 Error or warning has appeared 0xC0 Error or warning has disappeared Type Type of error that has triggered the event 8 bits 0x10 M...

Страница 81: ...mmand request 52146 Byte Bit 7 6 5 4 3 2 1 0 0 0x00 1 0x08 2 0x0A 3 0x05 4 0x72 5 0x65 6 0x73 7 0x65 8 0x74 9 160 ignored Command response 52147 Byte Bit 7 6 5 4 3 2 1 0 0 0x00 1 Block Counter 2 Comma...

Страница 82: ...149 Byte Bit 7 6 5 4 3 2 1 0 0 0x00 1 0x09 2 Target ID 3 Failsafe Data Length 4 Failsafe Data Byte 1 4 n 1 Failsafe Data Byte n 4 n 160 ignored Legend Target ID Target of the required operation 8 bits...

Страница 83: ...2150 Byte Bit 7 6 5 4 3 2 1 0 0 0x00 1 Block Counter 2 Command status list Diagnostic codes 3 0x00 4 160 ignored Diagnostic codes 0x01 OK 0x04 Blocked Port another acyclic access is still active 0x07...

Страница 84: ...ed with 2 acyclic write commands 1 Command Write first segment of the parameter Block ID 0x01 Data Length 154 bytes Parameter Data Length Length n of the parameter 150 bytes n 233 bytes Parameter Data...

Страница 85: ...he required operation 8 bits 0x01 IO Link port 1 0x02 IO Link port 2 0x03 IO Link port 3 0x04 IO Link port 4 Data Length Length of the request data in this segment number of bytes 8 bits 0x00 0 0x9C 1...

Страница 86: ...h Length of the return data number of bytes n 8 bits 0x00 no error codes 0x02 Error code and additional error code Error Code Error code 8 bits 0x80 Error in IO Link device Additional Error Code addit...

Страница 87: ...ength 150 bytes Parameter Data Bytes 0 149 1 Command Read second segment of the parameter value Block ID 0xFF Parameter Data Length Number m of the remaining bytes m n 150 Parameter Data Bytes 150 n n...

Страница 88: ...Parameter Data Byte n 4 n 160 ignored Legend Parameter Data Length Length of the return data number of bytes n 8 bits 0x00 0 bytes 0x9C 156 bytes Parameter Data Byte m Parameter Daten m 1 n n 8 bits p...

Страница 89: ...Device Name Serial Number HW and SW Revisions 52157 The command reads the following parameters of the IO Link master Device Name Serial number Hardware revision AS i CPU software revision IOL CPU soft...

Страница 90: ...evice Name Device name ASCII coded 48 bits per byte 0x00 0xFF Serial Number Serial number ASCII coded 96 bits per byte 0x00 0xFF Hardware revision Hardware revision ASCII coded 16 bits per byte 0x00 0...

Страница 91: ...5 connected AS i addresses are available for the update process Select and set the valid address for the basic AS i slave of the AC6000 Ensure that the PLC application does not write any data to the...

Страница 92: ...alue The IO Link master calculates the start address in the flash memory from this valuer Size 0x1234 Size MSB 0x12 Size LSB 0x34 16 bits per byte 0x00 0xFF Command response 52162 Byte Bit 7 6 5 4 3 2...

Страница 93: ...quest AS i master IO Link master 62 Command response 65 69 71 74 76 78 80 81 83 86 88 90 92 Command response IO Link master AS i master 63 Configuration 20 Configuring IO Link ports 28 Connecting IO L...

Страница 94: ...mmand to the IO Link master 23 R Reading writing parameters of the IO Link devices 29 Reading writing process data 33 Reading identification and diagnostic information 33 Reading IO Link events 33 Rep...

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