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5

Buccaneer GTE - 

Installation & Servicing

GENERAL

GAS SUPPLY

The local gas supplier should be consulted, at the installation
planning stage, in order to establish the availability of an
adequate supply of gas.  An existing service pipe must NOT be
used without prior consultation with the local gas supplier.

A gas meter can only be connected by the local gas supplier or
by a registered CORGI engineer.

An existing meter should be checked, preferably by the gas
supplier, to ensure that the meter is adequate to deal with the
rate of gas supply required.  A minimum working gas pressure
of 17.5mbar MUST be available at the boiler inlet for Natural gas
and 37mbar for Propane.

Do not use pipes of smaller size than the burner inlet gas
connection.

The complete installation MUST be tested for gas soundness
and purged in accordance with the appropriate standards listed
on page 4.

FLUE INSTALLATION

IMPORTANT

It is the responsibility of the installer to ensure, in practice, that
products of combustion discharging from the terminal cannot re-
enter the building or any other adjacent building through
ventilators, windows, doors, other sources of natural air
infiltration, or forced ventilation / air conditioning.

If this should occur the appliance MUST be turned OFF, labelled
as 'unsafe' and corrective action taken.

The flue must be installed in accordance with the appropriate
standards listed on page 4.

WATER CIRCULATION SYSTEM

The system pump MUST be connected to the boiler.

The boiler must NOT be used for direct hot water supply.  The
hot water storage cylinder MUST be of the indirect type.

Single feed, indirect cylinders are not recommended and MUST
NOT be used on sealed systems.

The appliances are NOT suitable for gravity central heating nor
are they suitable for the provision of gravity domestic hot water.

The hot water cylinder and ancillary pipework, not forming part of
the useful heating surface, should be lagged to prevent heat
loss and any possible freezing - particularly where pipes run
through roof spaces and ventilated underfloor spaces.

The boiler must be vented.

Draining taps MUST be located in accessible positions, which
permit the draining of the whole system - including the boiler
and hot water storage vessel.  They should be at least 1/2" BSP
nominal size and be in accordance with BS. 2879.

The central heating system should be in accordance with the
relevant standards listed on page 4.

Due to the compact nature of the boiler the heat stored within the
castings at the point of shutdown of the burner must be
dissipated in order to avoid overheating.  In order to allow pump
operation after burner shutdown the boiler control box
incorporates a pump overrun facility.  In order to make use of
this, the pump must be supplied from the terminals inside the
boiler.  Note: for pumps requiring greater than 1.0amp current,
they must be connected via a relay.

WATER TREATMENT FOR HOT WATER AND
HEATING BOILERS

There is a basic need to treat the water contained in all heating
and indirect water systems, particularly open vented systems.  It
is assumed, incorrectly, that because boilers are operating in
conjunction with what is apparently a closed circuit an open

vented system will not, under normal circumstances, allow

damage or loss of efficiency due to hardness salts and

corrosion once the initial charge of water has been heated up a

few times.

1mm of lime reduces the heat transfer from metal to water by

10%.

In practice the deposition of these salts is liable to cause noises

from the boiler body or even premature boiler failure.  Corrosion

and the formation of black iron oxide sludge will ultimately result

in premature radiator failure.

Open vented systems are not completely sealed from the

atmosphere if proper venting and expansion of system water is

to be achieved.  The same tank is used to fill the system with

water and it is through the cold feed pipe that system water

expands into the tank when the boiler passes heat into the

system.

Conversely, when the system cools, water previously expelled is

drawn back from the tank into the system together with a quantity

of dissolved oxygen.

Even if leakage from the heating and hot water system is

eliminated there will be evaporation losses from the surface of

the tank which, depending upon ambient temperature, may be

high enough to evaporate a large portion of the system water

capacity over a full heating season.

There will always be corrosion within a heating or hot water

system to a greater or lesser degree, irrespective of water

characteristics, unless the initial fill water from the mains is

treated.  Even the water in closed systems will promote

corrosion unless treated.  For the reason stated, 

Caradon Ideal

Limited

 strongly recommend that when necessary the systems

is thoroughly cleaned, prior to the use of stable inhibitor, which

does not require continual topping up to combat the effects of

hardness salts and corrosion on the heat exchangers of the

boiler and associated systems.

Caradon Ideal Limited

 advise contact directly with specialists on

water treatment such as:
Betz Dearborn Ltd

or

Fernox Manufacturing Co. Ltd.

Widnes,

Tandem House, Marlowe Way,

Cheshire,

Croydon, Surrey, CRO 4XS

Tel: 0151 424 5351

Tel: 0870 601 5000

ELECTRICAL SUPPLY

WARNING

This appliance must be earthed.

A 230V - 50Hz mains supply is required, fused at 5amps.

Wiring external to the appliance MUST be in accordance with the
current I.E.E. (BS7671) Wiring Regulations and any local
regulations which apply.

The point of connection to the mains should be readily
accessible and adjacent to the boiler.

LOCATION OF THE BOILER

The boiler must stand on a non-combustible floor (i.e. concrete
or brick) which must be flat, level and of a suitable load bearing
capacity to support the weight of the boiler (when filled with
water) and any ancillary equipment.

If the boiler is mounted on a plinth then the dimensions must
exceed the plan area of the boiler by at least 75mm on each side.

The boiler must not be fitted outside.

Содержание Buccaneer GTE 5

Страница 1: ......

Страница 2: ...formance It is therefore important that no external control devices e g flue dampers economisers etc are directly connected to these appliances unless covered by these Installation and Servicing Instr...

Страница 3: ...tion servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components Buccaneer GTE Gas and Fuel Oil PI No 0049 BM 3528 Destination Countries GB IE INTRODUCTI...

Страница 4: ...ces BS 5449 Forced circulation hot water central heating systems for domestic premises Note only up to 45kW NOTE TO THE INSTALLER LEAVE THESE INSTRUCTIONS ADJACENT TO THE BOILER BS 5482 Pt1 Domestic b...

Страница 5: ...HOT WATER AND HEATING BOILERS There is a basic need to treat the water contained in all heating and indirect water systems particularly open vented systems It is assumed incorrectly that because boil...

Страница 6: ...turn R 1 1 4 3 Drain cock connection for pipe int 14 mm 4 4 x M8 on 110 Insulation Cutout 2 BOILER CLEARANCES The minimum dimensions indicated on the following drawing must be respected to ensure good...

Страница 7: ...lers installed in or close to rooms in which the atmosphere is polluted with chlorine or fluorine compounds may be subject to high corrosion For example hairdressing salons industrial premises solvent...

Страница 8: ...as or water undertakings b The installation should be capable of working with flow temperatures of up to 90o C and a temperature differential of up to 20o C c All components of the system including th...

Страница 9: ...lue Gases kg s Natural Gas 9 CO2 Flue Gas Temperature 1 2 Chimney Minimum Recommended Dimensions kW mbar o C min m m Height m GTE4 21 27 0 12 0 014 0 014 180 125 6 5 GTE5 27 33 0 12 0 017 0 017 190 12...

Страница 10: ...nections to the burner unit MUST comply with the requirements of BS 799 The installation should conform to the recognised standards of good practice in the trade and comply with the relevant Codes of...

Страница 11: ...ns accompanying the options A DHW Sensor Kit AD 212 is available for use with the Buccaneer GTE range 11 BOILER BODY PREPARATION Put a protective piece of cardboard on the floor in front of the boiler...

Страница 12: ...the screw bag making the joint water tight using hemp or sealing paste 5 Put the boiler body back on its feet 13 REVERSE THE DIRECTION OF OPENING OF THE BURNER DOOR IF NECESSARY OPENING AT LEFT 1 2 1...

Страница 13: ...t hand side 3 Remove the 2 screws on the left hand side 4 Reinstall the cast iron hinge pin 2 for the burner door on the left side 15 INSTALLING THE INSULATING MATERIAL 1 Pass the strap between the ca...

Страница 14: ...The assembly rod 3 The rear section positioning pin 4 Fix it at the front with two M8 flanged nuts 5 Fix the rear section with one M8 x 30 screw and flanged nut on one side and one flanged nut on the...

Страница 15: ...16 screws and square nuts 4 Replace the control panel display 5 Fix the top part of the control panel using the black screw for plastic supplied for this purpose 6 Fit the earth wire spade connector...

Страница 16: ...ide panel into place engaging the lower notch of the panel in the cross bar of the base 2 Make sure that the lower fold in the panel is correctly positioned under the fold of the cross bar 3 Straighte...

Страница 17: ...at the back with two 3 94 x 12 7 self tapping screws and 2 serrated washers Note It may be found suitable to make electrical connections before completing the casing assembly If so refer to Frame 33 3...

Страница 18: ...nto contact with the side panels and fix it using two black M6 x 10 screws delivered in the casing screw bag 4 2 1 3 3 4 BUC5513 Black screws 28 FINAL LEVELLING OF THE BOILER Level the boiler by adjus...

Страница 19: ...hermostat Temperature Resistance Thermostat Temperature Resistance Knob setting in o C in ohm Knob setting in o C in ohm 5 50 3 661 1 10 19 691 6 60 2 535 2 20 12 474 7 70 1 794 3 30 8 080 8 80 1 290...

Страница 20: ...on combination mobels Titanium anode optional standard on combination mobels If a titanium anode is not used then the connector supplied in the AD 212 kit with the 22kOhm resistance and a 100nF capaci...

Страница 21: ...er removal of link zone A Room thermostat at terminals 19 and 20 zone B do not fit link if zone B not used Safety contact to terminals 4 and 5 after removing link Remote alarm to indicate overheat low...

Страница 22: ...CUIT A DHW LOAD PUMP HEATING PUMP CIRCUIT B BURNER A B B CS DJ4A FA J L N RL BR RL ECS RL PA RL PB S CH S ECS TA TAM A TAM B TS VA ZG ZEH ZT SAFETY CONTACT CIRCUIT BREAKER ANTI PARASITE FILTER PRINTED...

Страница 23: ...un 1 The potentiometer on the PCB in the boiler is used to adjust the DHW pump overrun The overrun can vary with an adjustment range from 0 to 10 minutes factory setting 4 min Setting the Domestic Hot...

Страница 24: ...panel clear from the clips and the notches in the top part pulling it towards you 4 Remove the front panel from the notches near the bottom of the side panels 5 Unscrew the attachment screw fastening...

Страница 25: ...mittently operating the DHW load pump and the CH pump This air elimination sequence is de activated if the calorifier temperature is more than 250 C Summer Winter Switch If DHW has been in demand a de...

Страница 26: ...RICAL INSTALLATION 1 Checks to ensure electrical safety should be carried out by a competent person 2 ALWAYS carry out the preliminary electrical system checks i e earth continuity polarity resistance...

Страница 27: ...eaning the Casing Material and Control Cover Use a soapy solution and sponge only Rinse with clean water and dry with chamois leather or soft cloth 2 4 3 3 2 1 buc5523 47 CLEANING THE FLUEWAYS 1 Disco...

Страница 28: ...e system hot examine all water connections for soundness Check the gas rate and measure the combustion CO CO2 content Complete the boiler log book Carry out functional checks as appropriate 50 SERVICI...

Страница 29: ...GS Installation commissioning and maintenance must be carried out by a qualified technician in accordance with installation practices and the instructions in this document Regular maintenance of the e...

Страница 30: ...the location of which must comply with local recommendations 61 buc5537 1 4 2 3 355 1011 1181 756 158 285 738 516 286 7 6 5 300 600 C 130 F B 930 160 1306 250 53 82 5 918 4 x M8 on o 150 Burner Plate...

Страница 31: ...leeve in steel cast iron or insulating material must be placed between the hot water outlet of the unit and this pipework so as to avoid any corrosion at the level of the branch pipe Notes The safety...

Страница 32: ...54 YA type pressure change health regulations 56 Return circulation loop 57 Domestic hot water outlet 54 PACKAGING The following table shows the box numbers included with the boiler to be installed B...

Страница 33: ...eet Basic height 35mm adjustment range 35 40mm 19 buc5542 57 ASSEMBLING THE BOILER ON THE HOT WATER CALORIFIER Locate the boiler on top of the hot water calorifier ensuring accuracy of dimension P at...

Страница 34: ...sor in the attachment lug provided for it on the tank inspection plate Make the electrical connection in accordance with the instructions for the control panel 6 Put the thermal insulation into place...

Страница 35: ...ump adapter elbow to the tank return pipe 4 Fit the other adapter elbow to the tank flow pipe 5 Plug or fit drain cocks to the bottom outlets at the tank adaptors 1 Fit the pump to the tank adaptor en...

Страница 36: ...the tank by pressing the boiler start stop button WARNING Top up the primary circuit with water 5 Put the non return valve into the automatic position A 6 Put the automatic air vent back into place 6...

Страница 37: ...the drain position before starting to drain the safety unit and open a hot water tap to allow air to enter Lift up the front panel to remove it Remove the sensor Remove the inspection flange 13mm span...

Страница 38: ...38 Buccaneer GTE Installation Servicing NOTES...

Страница 39: ...39 Buccaneer GTE Installation Servicing NOTES...

Страница 40: ...nuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice The Ideal Boilers Technical Training Centre offers a series of firs...

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