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Buccaneer GTE -

Installation & Servicing

NOTES

Содержание Buccaneer GTE 5

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Страница 2: ...formance It is therefore important that no external control devices e g flue dampers economisers etc are directly connected to these appliances unless covered by these Installation and Servicing Instr...

Страница 3: ...tion servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components Buccaneer GTE Gas and Fuel Oil PI No 0049 BM 3528 Destination Countries GB IE INTRODUCTI...

Страница 4: ...ces BS 5449 Forced circulation hot water central heating systems for domestic premises Note only up to 45kW NOTE TO THE INSTALLER LEAVE THESE INSTRUCTIONS ADJACENT TO THE BOILER BS 5482 Pt1 Domestic b...

Страница 5: ...HOT WATER AND HEATING BOILERS There is a basic need to treat the water contained in all heating and indirect water systems particularly open vented systems It is assumed incorrectly that because boil...

Страница 6: ...turn R 1 1 4 3 Drain cock connection for pipe int 14 mm 4 4 x M8 on 110 Insulation Cutout 2 BOILER CLEARANCES The minimum dimensions indicated on the following drawing must be respected to ensure good...

Страница 7: ...lers installed in or close to rooms in which the atmosphere is polluted with chlorine or fluorine compounds may be subject to high corrosion For example hairdressing salons industrial premises solvent...

Страница 8: ...as or water undertakings b The installation should be capable of working with flow temperatures of up to 90o C and a temperature differential of up to 20o C c All components of the system including th...

Страница 9: ...lue Gases kg s Natural Gas 9 CO2 Flue Gas Temperature 1 2 Chimney Minimum Recommended Dimensions kW mbar o C min m m Height m GTE4 21 27 0 12 0 014 0 014 180 125 6 5 GTE5 27 33 0 12 0 017 0 017 190 12...

Страница 10: ...nections to the burner unit MUST comply with the requirements of BS 799 The installation should conform to the recognised standards of good practice in the trade and comply with the relevant Codes of...

Страница 11: ...ns accompanying the options A DHW Sensor Kit AD 212 is available for use with the Buccaneer GTE range 11 BOILER BODY PREPARATION Put a protective piece of cardboard on the floor in front of the boiler...

Страница 12: ...the screw bag making the joint water tight using hemp or sealing paste 5 Put the boiler body back on its feet 13 REVERSE THE DIRECTION OF OPENING OF THE BURNER DOOR IF NECESSARY OPENING AT LEFT 1 2 1...

Страница 13: ...t hand side 3 Remove the 2 screws on the left hand side 4 Reinstall the cast iron hinge pin 2 for the burner door on the left side 15 INSTALLING THE INSULATING MATERIAL 1 Pass the strap between the ca...

Страница 14: ...The assembly rod 3 The rear section positioning pin 4 Fix it at the front with two M8 flanged nuts 5 Fix the rear section with one M8 x 30 screw and flanged nut on one side and one flanged nut on the...

Страница 15: ...16 screws and square nuts 4 Replace the control panel display 5 Fix the top part of the control panel using the black screw for plastic supplied for this purpose 6 Fit the earth wire spade connector...

Страница 16: ...ide panel into place engaging the lower notch of the panel in the cross bar of the base 2 Make sure that the lower fold in the panel is correctly positioned under the fold of the cross bar 3 Straighte...

Страница 17: ...at the back with two 3 94 x 12 7 self tapping screws and 2 serrated washers Note It may be found suitable to make electrical connections before completing the casing assembly If so refer to Frame 33 3...

Страница 18: ...nto contact with the side panels and fix it using two black M6 x 10 screws delivered in the casing screw bag 4 2 1 3 3 4 BUC5513 Black screws 28 FINAL LEVELLING OF THE BOILER Level the boiler by adjus...

Страница 19: ...hermostat Temperature Resistance Thermostat Temperature Resistance Knob setting in o C in ohm Knob setting in o C in ohm 5 50 3 661 1 10 19 691 6 60 2 535 2 20 12 474 7 70 1 794 3 30 8 080 8 80 1 290...

Страница 20: ...on combination mobels Titanium anode optional standard on combination mobels If a titanium anode is not used then the connector supplied in the AD 212 kit with the 22kOhm resistance and a 100nF capaci...

Страница 21: ...er removal of link zone A Room thermostat at terminals 19 and 20 zone B do not fit link if zone B not used Safety contact to terminals 4 and 5 after removing link Remote alarm to indicate overheat low...

Страница 22: ...CUIT A DHW LOAD PUMP HEATING PUMP CIRCUIT B BURNER A B B CS DJ4A FA J L N RL BR RL ECS RL PA RL PB S CH S ECS TA TAM A TAM B TS VA ZG ZEH ZT SAFETY CONTACT CIRCUIT BREAKER ANTI PARASITE FILTER PRINTED...

Страница 23: ...un 1 The potentiometer on the PCB in the boiler is used to adjust the DHW pump overrun The overrun can vary with an adjustment range from 0 to 10 minutes factory setting 4 min Setting the Domestic Hot...

Страница 24: ...panel clear from the clips and the notches in the top part pulling it towards you 4 Remove the front panel from the notches near the bottom of the side panels 5 Unscrew the attachment screw fastening...

Страница 25: ...mittently operating the DHW load pump and the CH pump This air elimination sequence is de activated if the calorifier temperature is more than 250 C Summer Winter Switch If DHW has been in demand a de...

Страница 26: ...RICAL INSTALLATION 1 Checks to ensure electrical safety should be carried out by a competent person 2 ALWAYS carry out the preliminary electrical system checks i e earth continuity polarity resistance...

Страница 27: ...eaning the Casing Material and Control Cover Use a soapy solution and sponge only Rinse with clean water and dry with chamois leather or soft cloth 2 4 3 3 2 1 buc5523 47 CLEANING THE FLUEWAYS 1 Disco...

Страница 28: ...e system hot examine all water connections for soundness Check the gas rate and measure the combustion CO CO2 content Complete the boiler log book Carry out functional checks as appropriate 50 SERVICI...

Страница 29: ...GS Installation commissioning and maintenance must be carried out by a qualified technician in accordance with installation practices and the instructions in this document Regular maintenance of the e...

Страница 30: ...the location of which must comply with local recommendations 61 buc5537 1 4 2 3 355 1011 1181 756 158 285 738 516 286 7 6 5 300 600 C 130 F B 930 160 1306 250 53 82 5 918 4 x M8 on o 150 Burner Plate...

Страница 31: ...leeve in steel cast iron or insulating material must be placed between the hot water outlet of the unit and this pipework so as to avoid any corrosion at the level of the branch pipe Notes The safety...

Страница 32: ...54 YA type pressure change health regulations 56 Return circulation loop 57 Domestic hot water outlet 54 PACKAGING The following table shows the box numbers included with the boiler to be installed B...

Страница 33: ...eet Basic height 35mm adjustment range 35 40mm 19 buc5542 57 ASSEMBLING THE BOILER ON THE HOT WATER CALORIFIER Locate the boiler on top of the hot water calorifier ensuring accuracy of dimension P at...

Страница 34: ...sor in the attachment lug provided for it on the tank inspection plate Make the electrical connection in accordance with the instructions for the control panel 6 Put the thermal insulation into place...

Страница 35: ...ump adapter elbow to the tank return pipe 4 Fit the other adapter elbow to the tank flow pipe 5 Plug or fit drain cocks to the bottom outlets at the tank adaptors 1 Fit the pump to the tank adaptor en...

Страница 36: ...the tank by pressing the boiler start stop button WARNING Top up the primary circuit with water 5 Put the non return valve into the automatic position A 6 Put the automatic air vent back into place 6...

Страница 37: ...the drain position before starting to drain the safety unit and open a hot water tap to allow air to enter Lift up the front panel to remove it Remove the sensor Remove the inspection flange 13mm span...

Страница 38: ...38 Buccaneer GTE Installation Servicing NOTES...

Страница 39: ...39 Buccaneer GTE Installation Servicing NOTES...

Страница 40: ...nuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice The Ideal Boilers Technical Training Centre offers a series of firs...

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