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Modular Power Series

855-340-004_Rev2.0_Instruction Manual

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of 81

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INNOVATIVE CIRCUIT TECHNOLOGY LTD.

26921 Gloucester Way

Langley, British Columbia, Canada V4W 3Y3

T +1 604.856.6303 (International)

T +1 877.930.0717 (North America Toll-free)

www.ict-power.com

Содержание Modular Power Series

Страница 1: ...i Modular Power Series Instruction Manual 855 340 004...

Страница 2: ...ty devices and emergency response systems be fully operational and within their certification periods before starting any service Visual Communication This manual uses extensive visual aids and tries...

Страница 3: ...al codes Input voltages can range up to 240 VAC All upstream AC load and battery breakers must be shut OFF prior to installation The system must be completely de powered All AC connections must confor...

Страница 4: ...not block air inlet or outlet openings NOTE Due to the detection circuitry internal to the unit it may be possible to measure a voltage on the terminal s even if that terminal s breaker is open with n...

Страница 5: ...y form or by any means electronic mechanical photocopying recording or otherwise without the prior written consent of Innovative Circuit Technology Ltd Disclaimer ICT shall not be held liable for any...

Страница 6: ...ible after the defect is discovered A valid product serial number must be provided with the RMA claim to prove eligibility The RMA procedure is available on the ICT website at www ict power com suppor...

Страница 7: ...uipment exposure to power surges and or electrical surges improper grounding mold or dust animal or insect damage water damage or immersion in liquid of any kind or if the serial number has been alter...

Страница 8: ...Battery Connections 11 2 10 System Wiring Final Verification 14 2 11 Installation of the Breakers 14 2 12 Installation of the Power Module 14 2 13 AC Power Source Connections 16 2 14 Software Configur...

Страница 9: ...ION STANDARD POWER SHELF 73 7 0 FAQs 73 7 1 How do I access the web based configuration utility 73 7 2 How do I reset the password 74 7 3 How do I receive e mails from the unit 74 7 4 How do I configu...

Страница 10: ...ble 8 LDM Output Capacity 10 Table 9 Default System Output Settings 12 Table 10 Available BMM Variations cont d on next page 13 Table 11 Recommended Breaker Rating per shelf 16 Table 12 Default Discon...

Страница 11: ...eaker protected outputs with advanced monitoring and remote on off control For additional power connect a secondary shelf with up to another four power modules to create a fully redundant 12000 watts...

Страница 12: ...rm notifications via GUI email or text Four digital site monitoring sensor inputs with alarm reporting Data logging Password protection 1 1 2 Power Module 100 300 VAC input with power factor correctio...

Страница 13: ...te monitoring and control of DC power system over Ethernet Second shelf can be added for higher power applications Hot swappable 700 watts 12 24 or 48 VDC or 1500 watts 24 or 48 VDC high efficiency po...

Страница 14: ...connector in bag Removable 3 pin form C alarm relay connector in bag Plastic U shaped cover with four 6 32 x 1 4 inch screws for output bus bars in bag Two rack mounting ears installed Two bolt washer...

Страница 15: ...ditional four modules to a system two of which may utilize a BMM and or an LDM The ICM BMM and LDM are factory installed options but the power modules are hot swappable and can be used in any of the r...

Страница 16: ...ndard Power Shelf no Control Module and Load Distribution Module with 4 x 25 A max outputs ICT SPS LDM ICT SPS LDMP Standard Power Shelf no Control Module and two Load Distribution Module with 8 x 25...

Страница 17: ...sk of serious personal injury or damage to equipment and property Always observe the following When using a backup battery ensure the nominal battery voltage is correct for the model of power modules...

Страница 18: ...ystem the primary shelf contacts are flagged for all system alarms while the secondary shelf contacts indicate secondary power module faults only Use 22 26 AWG wire Refer to Tables 15 18 for which con...

Страница 19: ...act logic normally open or normally closed in the GUI Alarms Settings Control tab see Section 4 6 2 2 8 Load Connections Make connections to the load using wire and connectors appropriately rated for...

Страница 20: ...ely controlled and monitored outputs with front panel overcurrent protection provided by hydraulic magnetic circuit breakers see Section 2 11 for the installation instructions for the breakers The LDM...

Страница 21: ...Leave the breaker turned off until the software has been configured see Section 3 2 3 or Section 4 2 2 2 9 Battery Connections WARNING Risk of serious personal injury or damage to equipment and prope...

Страница 22: ...battery cells from inappropriate voltage or current levels CAUTION Leave BMM breaker turned off until the software has been configured see Section 3 2 2 or Section 4 2 2 The optional BMM or BMMD dual...

Страница 23: ...Connect the battery hot lead see comment on polarity above to the BMM BAT bus bar and the battery return lead to the main shelf output bus bar of the corresponding polarity i e a positive voltage syst...

Страница 24: ...breakers are not fully installed or are not installed square they may cause intermittent power loss or unexpected behavior for the load devices Install the LDM breakers if not already installed in the...

Страница 25: ...least 700 watts or 1500 watts if using ICT1500 watt power modules NOTE N 1 operation requires excess power module capacity to ensure that the load can be fully powered even if one power module should...

Страница 26: ...zed AC supply equipped with a branch rated circuit breaker as shown in Table 11 5 Energize the AC supply Table 11 Recommended Breaker Rating per shelf Number of Power Modules single shelf Recommended...

Страница 27: ...rimary and Secondary Shelf Connected in Parallel NOTE Please review the ICT MPS Ultra Series of power supplies for pre configured 2RU power supplies with up to 12000 watts of DC power Use a secondary...

Страница 28: ...t power distribution 5 Connect a separate AC power cord to each shelf using independent AC circuits rated for the full power operation of each shelf 3 0 OPERATION FRONT DISPLAY PANEL Switch on the ext...

Страница 29: ...rs A B and C show continuation of the structure from one page to another MAIN SCREEN SYSTEM STATUS SYSTEM SETTINGS INPUTVOLTAGE 120V OUTPUTVOLTAGE 55 2V OUTPUTVOLTAGE 55 2V CURRENTLIMIT 28A OUTPUTCURR...

Страница 30: ...ANNEL 2 CHANNEL 3 3 0A CHANNEL 4 ALARM INPUTS ALARMINPUT1 ALARM ALARMINPUT2 READY ALARMINPUT3 READY ALARMINPUT4 READY ALARM HISTORY ALARM HISTORY 1 x MODULE 4 ALARM MODULE 4 ALARM Battery Breaker Open...

Страница 31: ...move to the System Settings System Settings The Output Voltage and Output Current Limit settings come with factory default values that should be adjusted to match the actual system and battery float...

Страница 32: ...to a negative terminal one of which will be connected with the BMM BAT terminal Note that the BAT terminal on the BMM is tied internally to either the or shelf output through the LVD contactor depend...

Страница 33: ...attery The system resets the SOC to 100 whenever it detects that the battery is at the rated Float Voltage with minimal charge current for at least 24 hr Other information will be shown depending on t...

Страница 34: ...mp co cell default 0 typically 4 mV C Equalize Charge Discharge Test Press Enter to select Use the Up Down buttons to adjust settings SET TEMP CO sell shown press Enter to set value and return to prev...

Страница 35: ...notification when the battery discharge or charge current exceeds the set over current level NOTE Set the threshold to 0 A to disable this alarm default setting BATT TYPE Configure the Battery Type o...

Страница 36: ...onal injury or damage to equipment and property Always observe the following Equalize charging is intended for flooded lead acid batteries only and may produce higher than normal levels of hydrogen ga...

Страница 37: ...reduced so that the external battery will power the system load until either the MAX TIME limit or the STOP VOLTAGE is reached A Discharge Test Complete notification on the front display and with an e...

Страница 38: ...e of the unit OPEN will be displayed if the circuit breaker is open OFF will be displayed if the output has been disabled in the Output Control screen Press Enter to move to the LDM Settings LDM Setti...

Страница 39: ...it equipped with the ICM Use these inputs to monitor voltage free external contact closures such as door sensors smoke alarm outputs or a water sensor Other information will be shown depending on the...

Страница 40: ...story log screen will not be displayed Alarm History screen if no alarms in history Alarm History screen with alarms in history Press Enter to see Alarm History log Scroll through the history screens...

Страница 41: ...vious screen without saving changes LCD PASSWORD SETUP Set or clear a 4 digit LCD password to lock out the ICM Display adjustments after the LOCKOUT TIMER has expired Set the display Lockout Timer dur...

Страница 42: ...the previous screen press Enter to jump to the Alarm History screen Alarms will be shown as they occur press Back X button to return to the previous screen press Enter for Alarm History info Equaliza...

Страница 43: ...bove 3 4 Status Indicators and Alarms The status of the Modular Power System is indicated on the front display panel module on units equipped with an ICM or via the network GUI see Section 4 on remote...

Страница 44: ...e Output switched off by ICM or GUI Disabled Blink Off No Module Removal Module shelf connections open Disabled On Off No Power Factor Shutdown Internal bus voltage out of range Disabled On Off No Mod...

Страница 45: ...o No Circuit Breaker Open Circuit breaker opened or tripped Closed Yes Active3 Yes Output Undercurrent Output current drops below setting for 5 s Closed Yes Active3 Yes Output Overcurrent Output curre...

Страница 46: ...ind the assigned address use the front display screen on the unit and navigate to the Network Status screen see Section 3 2 6 NOTE Take note of the assigned IP address displayed and use this in the br...

Страница 47: ...r Disabled if not Output Voltage Shows output DC voltage This is an absolute value and does not specify polarity Total System Current Shows total amps being supplied by the unit This includes loads an...

Страница 48: ...Net Ah Count Shows the Ah that have been consumed from the battery Will display 0 Ah if the batteries are fully charged Only displayed when the unit is configured for lead acid batteries Run time Rem...

Страница 49: ...remotely disable the system output by shutting off all power modules The default setting is Enabled Auto Restart Button Use this button to momentarily shut off the main output and then restart automa...

Страница 50: ...seconds NOTE The output voltage and current limit settings apply to the combined output of all installed power modules The ICM treats the combined modules as a single high power supply Adjust the syst...

Страница 51: ...installed module that has an active alarm and will be grey when a module is not installed in that slot WARNING Risk of serious personal injury or damage to equipment and property Observe the followin...

Страница 52: ...location Do not use Equalize Charge on sealed batteries Always consult with battery manufacturer and observe all battery manufacturer recommendations Do not tie either of the unit s main outputs to t...

Страница 53: ...Only displayed when the unit is configured for lead acid batteries Run time Remaining Shows the estimated time in hours and minutes before the battery is discharged This is blank if the batteries are...

Страница 54: ...manufacturer to determine the battery capacity Normally the 10 or 20 hr rate is used The system will use this information to help estimate the Battery State of Charge and remaining battery capacity w...

Страница 55: ...ry Charge Current Limit Charge Current Limit Set the maximum current that the unit may provide while still allowing the full rated current to be drawn from the main output This setting should be set t...

Страница 56: ...electrolyte in the battery and can help extend its life The default setting varies based on the power modules installed Table 19 Default Equalize Voltage Settings Module ICT700 12PM ICT700 24PM ICT15...

Страница 57: ...harge Press this button to manually initiate an equalize charge for the set duration time once the battery is fully charged NOTE System will state that Manual Equalize Charge is Not Ready if battery i...

Страница 58: ...actor repeatedly cycling on and off The default setting varies based on the power modules installed Table 21 Default Reconnect Voltage Settings Module ICT700 12PM ICT700 24PM ICT1500 24PM ICT700 48PM...

Страница 59: ...a lead acid type battery The default setting is 0 Disabled Alarm Reporting Activate Alarm Form C Contact Select the check box to have the rear panel alarm contacts change state for an alarm condition...

Страница 60: ...Voltage Limit This notification is displayed on the front display panel and is delivered via e mail if messaging is configured via the GUI see Section 4 7 3 The unit s log see Section 4 7 1 will reco...

Страница 61: ...ly be initiated when the battery is fully charged If the system is unable to start a Discharge Test at the selected Start Time it will attempt again at the same time next day or next week if a specifi...

Страница 62: ...ent if the optional Load Distribution Module LDM is installed The graphic will display green for an installed LDM that is working as expected a red display for an installed module that has an active a...

Страница 63: ...K 4 5 2 SETTINGS CONTOL This tab is used to adjust the setting on the LDM There will be a separate tab for each LDM that is installed in the unit Module Output Control Each output on the LDM will be d...

Страница 64: ...outputs Will affect all outputs Set to 0 to disable Use this feature to allow a delay between energizing specified loads to reduce inrush current The default setting is 0 Disabled Alarm Reporting Act...

Страница 65: ...ss of its previous state Ignore Circuit Breaker Status Select to disable alarms from this output Will prevent false alarms on an unused channel The default setting is Disabled Enable Power Cycling Sel...

Страница 66: ...utput when an AC failure condition regardless of DC voltage levels If this option is selected the Load Shedding DC bus voltage thresholds are not used and will be greyed out The default setting is Dis...

Страница 67: ...d to 0 amps The default setting is 0 Disabled NOTE Save Settings for each channel and then repeat the setup process for all four output channels to be used 4 6 Alarms Use this tab to see the alarms on...

Страница 68: ...y Closed Select Not Used for all unused alarm input channels The default setting is Not Used Activate Alarm Form C Contact Set the check box to have the unit send a form C alarm for an alarm condition...

Страница 69: ...l Shows the model number series name and voltage configuration Hardware Shows the hardware version Date and Time Settings Current System Time Shows the current system date and time Synchronize with NT...

Страница 70: ...lt is 10 minutes Reset Target Set a Reset Target either LDM Channel Outputs or the main System Output which will be power cycled when the watchdog detects a communications failure If Reset Target is s...

Страница 71: ...unit s network settings NOTICE Saving any changes to the network settings will cause the ICM to re start causing momentary loss of communications Network MAC Address Shows the MAC address assigned to...

Страница 72: ...HTTPS traffic between the unit and the browser The HTTPS HTTP Secure protocol uses encrypted data transfer between web browsers and servers for higher security The default HTTPS port is 443 Append any...

Страница 73: ...e appropriate settings for the selected SNMP version will need to be configured Enable SNMP Write Access Select this check box to enable remote SNMP control of the system output and individual LDM out...

Страница 74: ...community string is write NOTE The community strings should be changed to unique passwords before enabling SNMP as the defaults are well known v3Settings User Name Set the username for SNMPv3 access A...

Страница 75: ...If an authentication protocol is selected set the authentication password for SNMPv3 traps Privacy Protocol Set the privacy protocol for SNMPv3 traps None or AES Privacy Password If a privacy protoco...

Страница 76: ...from the unit Recipient E mail Addresses Set one or more e mail addresses that are to receive all e mail notifications from the unit Use commas to separate multiple addresses NOTE This field can also...

Страница 77: ...cation with the ICM System Current Limit is triggered Select this check box to receive an e mail notification when the Total System Current hits the Current Limit Intelligent Controller Module reset S...

Страница 78: ...o edit an existing user account Set the access level for each user Access Level Set the access level Administrator This level has full access to the unit settings and can set up users and change passw...

Страница 79: ...dmin name to confirm the changes are valid Add User to save and return to the previous screen 4 7 5 MAINTENANCE Use this tab to reset the unit soft reset restore the factory default settings or send a...

Страница 80: ...strator NOTICE Restoring the unit to Factory Default settings may cause loss of network communications due to loss of custom changes to any network settings To reset only the IP address and Administra...

Страница 81: ...irmware Update Download the latest Modular Power System firmware file from the ICT website ict power com to a local computer Select the Update Firmware button to access the Firmware Update page shown...

Страница 82: ...ed on the E mail Setup page see Section 4 7 3 Ping Diagnostics Tool Use this feature to verify connectivity of any network connected unit Enter the hostname or IP address of the target device and then...

Страница 83: ...alarm relay contacts accessible via the rear panel ALARM connector see Section 2 7 7 0 FAQs 7 1 How do I access the web based configuration utility Check the correct IP address for the system by down...

Страница 84: ...ssage to the designated recipient addresses The Send Test E mail page will show an error message if the system is unable to send the e mail Check on the Communications E mail Setup tab and ensure that...

Страница 85: ...grade the firmware See Section 4 7 5 in the user manual NOTICE Updating the firmware will delete the current log file Download the log before updating the firmware 7 7Why are Net Ah count Run Time Rem...

Страница 86: ...AC Input Maximum Range 90 to 300 VAC Input Power Factor typical 0 99 120 VAC input Efficiency Up to 95 Output V Line Regulation 0 1 Network Communication RJ45 10 100 T port IPv4 HTTP HTTPS SMTP DNS T...

Страница 87: ...continuous 115 VAC 150 A 50 A 25 A 12 5 A 32 A 16 A Output Derating 2 C above 50 C Efficiency peak 90 91 93 94 95 Output Noise max mVrms 30 mVrms 30 mVrms 60 mVrms 40 mVrms 60 mVrms Output V Load Reg...

Страница 88: ...ble plug cage clamp type 16 24 AWG AC Input Connector 3 pin removable plug cage clamp type 8 22 AWG Operating Temperature Range 30 to 60 C Storage Temperature Range 45 to 85 C Humidity Operating 10 90...

Страница 89: ...79 of 81 8 4 Mechanical Specifications Table 29 Dimension and Weight Physical Property Value Dimension L x W x H 15 7 x 19 x 1 7 in 400 x 483 x 44 mm Weight 18 lbs 8 2 kg 7 Figure 14 Unit Dimensions...

Страница 90: ...terference Causing Equipment Standard ICM Intelligent Control Module ICMP Internet Control Message Protocol ISO International Organization for Standardization ISP Internet Service Provider LDM Load Di...

Страница 91: ...e latest version of this manual here https ict power com product 48 24 vdc modular power series INNOVATIVE CIRCUIT TECHNOLOGY LTD 26921 Gloucester Way Langley British Columbia Canada V4W 3Y3 T 1 604 8...

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